Design and Experiment of a Targeted Variable Fertilization Control System for Deep Application of Liquid Fertilizer
Abstract
:1. Introduction
2. Materials and Methods
2.1. Machine Structure and Working Principle
2.2. Working Principle of the Targeted Variable Fertilization System
2.3. Design of Variable Fertilization Control System
2.3.1. Selection of the Control System Material
2.3.2. Design of Variable Fertilization Control System Based on the Fuzzy PID Control Algorithm
2.4. Design of Targeted Fertilizer Spraying System
2.5. Model Establishment of Variable Fertilization Control System
2.5.1. Control System Transfer Function
2.5.2. Control System Model Simulation
2.6. Design of Variable Fertilization Control Software
2.7. Experiment and Design
- Experiment on spraying performance of liquid fertilizer targeted variable deep applicator
- 2.
- Experiment on the accuracy of fertilization position of liquid fertilizer targeted variable deep applicator
- 3.
- Experiment on the accuracy of fertilization amount of liquid fertilizer targeted variable deep applicator
3. Results and Discussion
3.1. Simulation Results and Analysis of Fertilization Control System
3.2. Experimental Results and Analysis of Spraying Performance of Liquid Fertilizer Targeted Variable Deep Applicator
3.3. Experiment on the Target Rate of the Machine of Liquid Fertilizer Targeted Variable Deep Applicator
3.4. Experiment on the Accuracy of Fertilization Amount of Liquid Fertilizer Targeted Variable Deep Applicator
- (1)
- When designing the fuzzy PID control strategy, there was a deviation in the parameter setting of the drive components such as the drive motor, and the transmission relationship between some transmission components was ignored. Therefore, the experimental effect deviated from the effect produced by the actual motor drive.
- (2)
- The action of the electromagnetic proportional control valve lagged behind and the error occurred when the solenoid valve received the control voltage, and it took a certain amount of time for the valve to open. Thus, the coordination between the electromagnetic proportional regulating valve and the solenoid valve was poor. The valve response time can be reduced by replacing the electric proportional regulating valve with one of higher sensitivity and higher performance.
- (3)
- When the amount of pre-fertilized fertilizer did not exceed 20 mL, the speed of the vehicle was low when starting, and the response of the speed measurement module was not sensitive. As a result, the system response time was longer, and the opening of the electromagnetic proportional control valve was smaller. Under the condition of limited fertilization time, some liquid fertilizers were sprayed late or missed, leading to the actual amount of fertilizer being lower than the pre-applied fertilizer amount.
Test Number | Preset the Amount of Fertilizer Applied to Each Plant/mL | The Number of Plants in the Test Ridge | Moving Speed/(m·s−1) | Measured Average Fertilization Amount/mL | Error/mL | Error Rate/% |
---|---|---|---|---|---|---|
1 | 10 | 53 | 0.4 | 9.68 | −0.32 | −3.2 |
0.6 | 9.82 | −0.18 | −1.8 | |||
0.8 | 9.93 | −0.07 | −0.7 | |||
1.0 | 10.21 | 0.21 | 2.1 | |||
2 | 20 | 59 | 0.4 | 19.15 | −0.85 | −4.25 |
0.6 | 20.31 | 0.31 | 1.55 | |||
0.8 | 20.6 | 2.8 | 3 | |||
1.0 | 21.30 | 1.3 | 6.5 | |||
3 | 30 | 63 | 0.4 | 28.90 | −1.1 | −3.67 |
0.6 | 29.13 | −0.87 | −2.9 | |||
0.8 | 30.60 | 0.6 | 2 | |||
1.0 | 31.9 | 1.9 | 6.33 | |||
4 | 40 | 60 | 0.4 | 36.39 | −1.61 | −4.03 |
0.6 | 38.95 | −1.05 | −2.625 | |||
0.8 | 40.30 | 0.3 | 0.75 | |||
1.0 | 41.10 | 1.1 | 2.75 |
4. Tracking Test of Fertilization Effect
4.1. Conditions of the Test Area
4.2. Test Materials and Conditions
4.3. Experimental Design
4.4. Experimental Results and Analysis
5. Conclusions
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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e/ec | ∆Kp/∆Ki/∆Kd | |||||||
---|---|---|---|---|---|---|---|---|
NB | NM | NS | ZO | PS | PM | PB | NB | |
NB | PB/NB/PS | PB/NB/NS | PM/NM/NB | PM/NM/NB | PS/NS/NB | ZO/ZO/NM | ZO/ZO/PS | PB/NB/NS |
NM | PB/NB/PS | PB/NB/NS | PM/NM/NB | PS/NS/NM | PS/NS/NM | ZO/ZO/NS | NS/ZO/ZO | PB/NB/NS |
NS | PM/NM/ZO | PM/NM/NS | PM/NS/NM | PS/NS/NM | ZO/ZO/NS | NS/PS/NS | NS/PS/ZO | PM/NM/NS |
ZO | PM/NM/ZO | PM/NM/NS | PS/NS/NS | ZO/ZO/NS | NS/PS/NS | NM/PM/NS | NM/PM/ZO | PM/NM/NS |
PS | PS/NM/ZO | PS/NS/ZO | ZO/ZO/ZO | NS/PS/ZO | NS/PS/ZO | NM/PM/ZO | NM/PB/ZO | PS/NS/ZO |
PM | PS/ZO/PB | ZO/ZO/NS | NS/PS/PS | NM/PS/PS | NM/PM/PS | NM/PB/PS | NB/PB/PB | ZO/ZO/NS |
PB | ZO/ZO/PB | ZO/ZO/PM | NM/PS/PM | NM/PM/PM | NM/PM/PS | NB/PB/PS | NB/PB/PS | ZO/ZO/PM |
No. | Project | Features and Parameters |
---|---|---|
1 | Mounting method | Three-point suspension |
2 | Dimensions/mm | 2000 × 1000 × 1400 |
3 | Number of job lines | 1 |
4 | Adapt to line spacing/mm | 2000 |
5 | Working width/mm | 2000 |
6 | Working speed/(m·s−1) | 0.4~1.0 |
Experimental Group Number | Fertilization Scheme | Liquid Fertilizer Consumption/L |
---|---|---|
F1 | No fertilization | 0 |
F2 | Targeted deep fertilization | 93.7 |
F3 | Targeted variable deep fertilization | 86.5 |
F4 | Traditional deep fertilization | 110.3 |
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Zhou, W.; An, T.; Wang, J.; Fu, Q.; Wen, N.; Sun, X.; Wang, Q.; Liu, Z. Design and Experiment of a Targeted Variable Fertilization Control System for Deep Application of Liquid Fertilizer. Agronomy 2023, 13, 1687. https://doi.org/10.3390/agronomy13071687
Zhou W, An T, Wang J, Fu Q, Wen N, Sun X, Wang Q, Liu Z. Design and Experiment of a Targeted Variable Fertilization Control System for Deep Application of Liquid Fertilizer. Agronomy. 2023; 13(7):1687. https://doi.org/10.3390/agronomy13071687
Chicago/Turabian StyleZhou, Wenqi, Tianhao An, Jinwu Wang, Qiang Fu, Nuan Wen, Xiaobo Sun, Qi Wang, and Ziming Liu. 2023. "Design and Experiment of a Targeted Variable Fertilization Control System for Deep Application of Liquid Fertilizer" Agronomy 13, no. 7: 1687. https://doi.org/10.3390/agronomy13071687
APA StyleZhou, W., An, T., Wang, J., Fu, Q., Wen, N., Sun, X., Wang, Q., & Liu, Z. (2023). Design and Experiment of a Targeted Variable Fertilization Control System for Deep Application of Liquid Fertilizer. Agronomy, 13(7), 1687. https://doi.org/10.3390/agronomy13071687