1. Introduction
With the continuous development of industry and agriculture, pollutants such as waste and wastewater discharged in the production process will cause serious pollution to the environment, especially water resources. How to effectively treat these wastes and wastewater and reduce their harm to the environment is an important research direction. Wastewater containing heavy metals is a major pollutant in industrial production. Heavy metals such as Pb, Cu, and Cd contained in wastewater are non-bio-degradable and can be accumulated in the food chain after being discharged, which will eventually cause serious damage to human health [
1,
2,
3,
4,
5,
6]; therefore, heavy metal wastewater must be treated before discharge.
There are many existing treatment methods for heavy metal wastewater, such as membrane separation, solvent extraction, evaporation concentration, chemical precipitation [
7], and the adsorption method. Among them, the adsorption method has a better effect in the treatment of low-concentration heavy metal wastewater and is more economical and effective than other methods. Sobik et al. [
8] used poultry manure as raw material to prepare biological AC and carried out Cd ion adsorption experiments. The results show that the AC activated at 725 °C can achieve 100% adsorption efficiency for Cd ion solutions with concentrations of 10, 50, and 100 mg/L after reaching the adsorption equilibrium. Yuan et al. [
9] used the AC prepared from waste leather as raw material to adsorb Pb and Cu ions in wastewater. After the AC adsorption reached equilibrium, the adsorption capacity was 231 and 130 mg/g, respectively. Yu et al. [
10] prepared AC from peanut shells, cellulose, and hemicellulose to adsorb heavy metal ions in wastewater. The maximum adsorption capacities of the three AC for Pb ions were 196.17, 171.06, and 327.43 mg/g, respectively. Relevant studies have shown that AC exhibits a good adsorption effect on heavy metal ions and can treat wastewater containing heavy metals effectively; however, after the adsorption of AC is completed, it is still a challenge to separate it from the treated solution. The AC is activated and modified to prepare MAC. While retaining the adsorption performance of AC, the effective separation of activated carbon from wastewater can be realized by a magnetic field [
11,
12,
13,
14,
15,
16,
17].
Kazak et al. [
18] used sucrose and waste red mud as raw materials to prepare MAC by co-pyrolysis at 750 °C, and its saturation magnetization was 15.40 emu/g. When the initial concentration of the solution was 25 mg/L, the saturated adsorption capacity of MAC was 7.12 mg/g, which was used to adsorb Cr ion wastewater. Mohammadi et al. [
19] prepared co-containing MAC nanocomposites for adsorption of Cr ions. When the pH value of the solution is 5, the adsorption efficiency can reach 95.3% after 15 min of adsorption. Yang et al. [
20] used cation exchange resin as raw material to prepare MAC by ion exchange method, and the saturation magnetization was 2.20 emu/g. MAC adsorbed mercury in flue gas at 120 °C, and the adsorption capacity was 53 μg/g after 3 h. Zhang et al. [
21] showed that the adsorption of Pb
2+ and Cd
2+ on the MAC prepared by hydrothermal activation and modification of rape straw powder conformed to the pseudo-second-order kinetic model, and the maximum adsorption capacities were 253 and 73 mg/g, respectively. Existing research shows that MAC can be prepared by different raw materials and technologies and has exhibited good results in the field of adsorption of heavy metal wastewater; however, there are few relevant reports on the preparation of MAC from char formed by the co-pyrolysis of biomass and lignite.
Coal is one of the main energy sources and realizing the clean and effective utilization of low-rank coal such as lignite is an important goal faced by coal utilization. Co-pyrolysis of lignite and biomass, the hydrogen source from biomass can saturate the free radicals generated during the pyrolysis of coal, which not only improves the yield of tar but also obtains pyrolysis gas with high calorific value and low-sulfur char [
22]. The char produced by the co-pyrolysis of coal and biomass has a relatively perfect surface pore structure, large specific surface area, and high stability [
23]. The char exhibits good adsorption properties and can be used as an activated carbon precursor because of the above characteristics [
24,
25]. North China is rich in poplar resources, and the yield of poplar leaves is huge. Poplar leaves are a kind of biomass with high H content, low ash content, and are continuously available. Co-pyrolysis of poplar leaves and coal can reduce production costs and effectively utilize natural resources; therefore, the innovation in this work is as follows:
- (1)
The co-pyrolysis of lignite and poplar leaves realizes the clean utilization of low-rank coal resources and comprehensively utilizes natural resources such as poplar leaves.
- (2)
Activation and modification of co-pyrolysis semi-coke were carried out to prepare MAC with both high specific surface area and high magnetic properties. After the MAC adsorbs heavy metal wastewater, it can be separated from the solution by magnetism, which simplifies the recovery method of activated carbon.
This work uses poplar leaves and lignite as raw materials to obtain char through co-pyrolysis and activates and modifies the pyrolysis char to prepare MAC with higher magnetic properties. The properties and structures of the prepared MAC were characterized by VSM, SEM, N2 adsorption, XRD, and FT-IR methods. On this basis, the adsorption experiment of the prepared MAC on heavy metal wastewater containing Pb and Cd was carried out, the adsorption performance of MAC on heavy metal ions was analyzed, and the adsorption mechanism was studied.
2. Materials and Methods
2.1. Experimental Materials
The poplar leaves on the campus of the University of Science and Technology Beijing were used as biological raw materials. After indoor natural air drying, the water content was about 5.70%, which is recorded as PL. Huolinhe lignite in Inner Mongolia was used as the coal-based material, and the water content was about 10.90%, which was recorded as LC. Magnetizer FeCl3·6H2O (>99.00 wt%) and was purchased from Beijing Coupling Technology Co., Ltd., Beijing, China; Activator ZnCl2 (>98.00 wt%); cadmium nitrate (>99.99 wt%) was purchased from Shanghai Aladdin Biochemical Technology Co., Ltd., Shanghai, China; lead nitrate (>99.00 wt%) was purchased from Shanghai Aladdin Biochemical Technology Co., Ltd. From Xilong Chemical Co., Ltd., Shantou, China. The water used in the experiment was ultrapure water.
2.2. MAC Preparation
- (1)
The LC and PL were mixed uniformly at a mixing ratio of 3:2 and placed in a fixed bed reactor for co-pyrolysis. It was heated from room temperature to 600 °C at a heating rate of 10 °C/min under a nitrogen carrier gas atmosphere and kept at final temperature for 20 min. The char obtained by pyrolysis was treated with HCl-HF two-stage acid for ash removal. First, the char was mixed with 1 mol/L HCl solution at a liquid–solid ratio of 10:1, stirred at room temperature for 4 h, washed with deionized water until neutral, and then dried. Then, we took 10g of treated char, added it to the HF solution with a concentration of 3 mol/L according to a liquid–solid ratio of 10:1, and stirred at room temperature for 4 h; the ash content in the final treated char was reduced from 22.51 to 6.77%.
- (2)
Char activation and modification. Approximately 20 g of the acid-washed char was added to 60 mL of 30% ZnCl2 solution, stirred evenly, and then immersed at room temperature for 16 h. After the immersion was completed, it was dried in an oven at 80 °C for use. Approximately 5 g of the impregnated precursor char was dry blended with 1.96 g of FeCl3·6H2O, followed by activation modification in a fixed bed reactor. The activation conditions were as follows: the heating rate was 10 °C/min, the activation temperature was 700 °C, and the activation time was 2 h. The MAC exhibited weak magnetic properties when the activation and modification were carried out at 600 °C; therefore, the activation temperature was finally selected to be 700 °C. After the activation was completed, the sample was cooled to room temperature to obtain magnetic activated carbon with Fe3O4 content of 10%, denoted as MAC.
2.3. MAC Characterization
- (1)
Magnetic analysis. The MAC was magnetically characterized under a magnetic field of ±2T using a 7404 vibrating magnetometer (VSM) produced by LakeShore in Carson, CA, USA.
- (2)
Morphology analysis of activated carbon. Using the TESCAN MIRA LMS scanning electron microscope produced by Tescan Orsay Holding, a.s. in Brno, Czech Republic with a voltage of 30.00 kV, the maximum magnification was 200,000 times, the energy spectrum analysis working distance was 15 mm, and the resolution of 0.9 nm was 15 kV, the surface morphology of the activated carbon was analyzed. The samples were gold sprayed in a vacuum in advance.
- (3)
Porosity analysis. The pore size and specific surface area of the MAC were analyzed by using a Mack 2020 automatic specific surface and porosity analyzer produced by Norcross in Georgia, USA. About 0.14 g of sample was vacuum degassed at 100 °C for 8 h. On this basis, N2 was adsorbed at a liquid nitrogen temperature of −196 °C. The nitrogen adsorption–desorption curve of MAC was obtained, the specific surface area of MAC was calculated by the Brunauer–Emmett–Teller equation, and the pore size distribution of MAC was determined according to the BJH model.
- (4)
XRD analysis. The XRD patterns were obtained by Panalytical Empyrean X-ray diffractometer (XRD) from PANalytical B.V., Almelo, Holland with Cu Kα radiation source (40 kV, 30 mA). The data were collected in the range of 10 to 80° with a step size of 0.02°/s. The crystal morphology of iron in the synthesized MACs was characterized by XRD.
- (5)
FT-IR analysis. The surface functional groups in MACs were measured by Fourier transform infrared spectrometer (FT-IR) of Nicolet iS20 from Thermo Scientific, Waltham, MA, USA. The samples were ground and sieved to below 74 μm, mixed with KBr for tableting treatment prior to testing. Spectra were collected at a resolution of 4 cm−1 for 32 scans in the spectral region 400–4000 cm−1.
2.4. Adsorption Experiments
- (1)
The preparation method for wastewater containing heavy metals is as follows: Weigh 1.60 g of Pb (NO3)2 and 2.74 g of Cd (NO3)2·4H2O and dissolve them in deionized water. Use a volumetric flask with a capacity of 1L to dilute to the volume and shake well to obtain a concentration of 1 g/L containing Pb and Cd ion solution. The wastewater solution used in subsequent experiments was obtained by dilution of the stock solution.
- (2)
Adsorption experiment. A total of 50 mL of wastewater solution was poured into a conical flask and weighed a certain amount of MAC into the solution. The conical flask was shaken at a speed of 200 rev/min in a shaker, and the effects of pH, adsorption time, MAC dosage, solution concentration, and temperature on the adsorption of heavy metals by MAC were investigated. Each set of experiments was repeated three times, and the average value was the final result. After the adsorption was completed, 10 mL of the solution was taken and filtered through a microporous membrane filter with a diameter of 0.45 μm.
- (3)
Calculation of adsorption capacity and adsorption efficiency. The concentrations of Pb and Cd ions in the solution before and after adsorption were measured by Plasma 2000 ICP-OES from NCS Testing Technology co., ltd, Beijing, China. (Detection limits: Pb, 0.0285 ppm; Cd, 0.018 ppm. Mean std deviation: Pb, 0.18; Cd, 0.13), and the adsorption capacity and adsorption efficiency of MAC were calculated by Equations (1) and (2) at the time of adsorption equilibrium.
Among them, represents the adsorption capacity of MAC (mg/g); V represents the volume of wastewater solution (L); represents the initial concentration of the solution (mg/L); represents the concentration of the solution at equilibrium (mg/L); m represents the MAC mass (g); represents the adsorption efficiency of MAC for ions (%).
2.5. Adsorption Isotherm
- (1)
Langmuir model
When using the Langmuir model (Equation (3)) for fitting, C
e is used as the X-axis and C
e/Q
e is used as the Y-axis to plot. The data were linearly fitted, with the intercept representing
and the slope representing
. Equation (4) was used to calculate the separation factor to judge the difficulty of the adsorption process. When the separation factor is less than 1, it indicates that the adsorption process is favorable; if the separation factor is greater than 1, it is not conducive to the progress of the adsorption [
26].
Among them, is the equilibrium adsorption capacity of MAC (mg/g); is the maximum adsorption capacity that MAC can achieve (mg/g); is the Langmuir constant (L/g); is the concentration of Pb and Cd ions in the liquid phase after adsorption reaches equilibrium (mg/L); is the initial concentration of Pb and Cd ions (mg/L); is the separation factor.
- (2)
Freundlich model
When using the Freundlich model (Equation (5)) for fitting, plot with as the X-axis and as the Y-axis. A linear fit was performed to the adsorption data, with the intercept representing and the slope representing 1/n. Among them, is the Freundlich constant (mg/g), which can reflect the adsorption capacity of MAC; 1/n is a dimensionless constant. When 1/n is between 0 and 1, it indicates that the adsorption process is favorable and easily occurs.
- (3)
Tests for Fitting Models
In order to further verify the applicability of the model obtained by the experiment, the residual standard error (RMSE) was calculated by Equation (6) (the larger the value of R
2, the smaller the value of RMSE, the better the goodness of fit).
Among them, is the true value of Y, is the predicted value of Y, and N is the number of samples.
2.6. Adsorption Kinetics
- (1)
pseudo-first-order model
When fitting with a pseudo-first-order model (Equation (7)), time t is used as the X-axis and as the Y-axis for plotting. A linear fit was performed on the data, with the intercept representing and the slope representing . Among them, is the equilibrium adsorption capacity of MAC (mg/g); is the adsorption capacity of MAC at adsorption time t (mg/g); is the pseudo-first-order equilibrium constant (1/min).
- (2)
pseudo-second-order models
When fitting with pseudo-second-order models (Equation (8)), time t is used as the X-axis and as the Y-axis for plotting. A linear fit was performed on the data, with the intercept representing and the slope representing . is the pseudo-first-order equilibrium constant (1/min).
2.7. Adsorption Thermodynamics
The Gibbs free energy
is calculated by Equations (9) and (10).
Among them, R is the gas constant (8.314 J/(mol K)); T is the thermodynamic temperature (K); Kc is a constant at the adsorption equilibrium state in the Langmuir model, which can be calculated by Equation (9).
and
are the concentration of heavy metal ions adsorbed by MAC in equilibrium and the concentration of remaining heavy metal ions in the solution, respectively. The standard enthalpy (ΔH
0) and standard entropy (ΔS
0) of the adsorption process can be obtained from Equations (11) and (12).
The thermodynamic temperature T is used as the x-axis and as the y-axis. The data are linearly fitted, with intercept representing and slope representing .
2.8. MAC Adsorption–Desorption Cycle
About 0.2 g of MAC was put into a solution containing heavy metal ions in a volume of 50 mL. In the solution at a pH of 5, the Pb ion concentration was 50 mg/L, and that of Cd was 25 mg/L. After adsorption for 2 h, the MAC was separated from the wastewater solution by filtration. The adsorbed MAC was placed into 50 mL of HCl solution with a concentration of 1 mol/L. After shaking for 6 h, the mixture was separated by filtration. The MAC was used for the next cycle after repeated washing with deionized water. The above experiment was repeated four times. The Pb and Cd ion concentrations in the filtrate were measured to determine the adsorption capacity of MAC.
4. Conclusions
The MAC was prepared from co-pyrolysis of lignite and poplar leaves. Its nitrogen adsorption–desorption isotherm is determined via the Langmuir model, indicating that the material is dominated by micropores with a specific surface area of 805.86 m2/g. The MAC has abundant porous structures, which is an important condition for MAC to have a better adsorption effect. The saturation magnetization (Ms) of MAC was 13.83 emu/g, and the MAC could be separated from the liquid phase by a magnet after the adsorption was completed. The pH value of the solution, the adsorption time, the addition amount of MAC, the initial concentration of the ionic solution, and the adsorption temperature all had a certain effect on the adsorption efficiency of Pb and Cd ions by MAC. The adsorption of Pb and Cd ions by MAC conforms to the Langmuir model, which is a monolayer adsorption, and the maximum monolayer adsorption capacity is comparable to the adsorption effect of other adsorbents in the literature. Additionally, the adsorption process of Pb and Cd ions by MAC is mainly chemisorption, which can be better described by a pseudo-second-order model. The adsorption of Pb and Cd ions by MAC is a spontaneous reaction, and the higher the temperature, the stronger the spontaneity. MAC showed good reproducibility, and the adsorption capacities of Pb and Cd ions remained at 84.90 and 81.95% after four cycles, respectively.