Towards Safe Diatomite Sludge Management: Lead Immobilisation via Geopolymerisation

Diatomite, a natural adsorbent rich in active silica, serves as a valuable precursor for geopolymer synthesis. The safe disposal of diatomite as a failed lead (Pb(II)) adsorbent is critical to prevent secondary contamination. This study investigated the immobilisation efficiency of geopolymerisation for Pb(II)-rich diatomite sludge. Low-grade diatomite with high ignition loss was utilised in the synthesis of alkali-activated geopolymers. It was demonstrated that the geopolymers achieved a compressive strength of 28.3 MPa with a 50% replacement rate of metakaolin by diatomite sludge, which was not a compromise in strength compared to that of the geopolymer with no Pb(II) (26.2 MPa). The leaching behaviour of Pb(II) was evaluated using water and acetic acid, yielding concentrations below 3 mg/L and immobilisation efficiencies of 95% in both scenarios. Analytical techniques including Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and scanning electron microscopy (SEM) elucidated the mineral composition and chemical environment of the geopolymers. These analyses revealed that Pb(II) migrated from diatomite pores, potentially forming soluble hydroxides under sufficient hydroxide, which then participated in condensation with silicon and aluminium monomers, effectively immobilising Pb(II) within amorphous aluminosilicate gels. Furthermore, the formation of the amorphous gels within diatomite pores hindered Pb(II) leaching, encapsulating Pb(II) effectively. This study presents a novel approach to immobilising heavy metals within building materials, enhancing mineral resource utilisation efficiency while addressing environmental contamination concerns.