1. Introduction
The sliding plug door system is one of the most important subsystems in metro vehicles. With the development and improvement of the sliding plug door system, the sliding plug door system is becoming more and more complex, and its electromechanical integration is constantly improving. In addition, due to the influence of many human factors, such as the frequent opening and closing of doors and large passenger flow in the morning and evening peak periods, the system inevitably encounters various sudden failures, such as mechanical failures, electrical failures, and sensor failures [
1], of which, mechanical failures occur most frequently. Common causes of mechanical failures include the mechanical wear, metal fatigue, and mechanical dimension changes caused by human impact. These factors will cause interference between the sliding plug door system and the car body of the door system, resulting in local abnormal resistance when the door moves, affecting the motor driving state and the sliding state of the door leaf, and ultimately affecting the normal opening and closing actions. Common mechanical failures include the wear of the screw, rupture of the guidepost, etc. These failures seriously affect the normal operation of metro vehicles and even threaten the personal safety of passengers. In order to avoid this kind of problem, the health assessment of sliding plug door systems has received more and more attention in recent years [
2].
In general, there are three approaches for constructing state assessment models [
3]: physics-based approaches [
4], data-driven approaches [
5], and hybrid approaches [
6]. Compared with the methods based on physics and hybrids, data-driven approaches have been widely used in sliding plug door state assessment. The data-driven approaches are generally through statistical analysis or machine learning and other technical means [
7], using the door’s historical monitoring parameter data set to find the state trend and degradation law of the potential key parts of the sliding plug door. Shi et al. [
8] proposed a fault prediction model of sliding plug doors based on the random forest (RF) algorithm and completed the fault diagnosis of various parts by extracting the time domain features of the monitoring signal. Cao et al. [
9] presented a novel preprocessing method based on empirical mode decomposition (EMD) and hybrid intrinsic mode functions (IMFs) selection criterion to reconstruct the acoustic signals of sliding plug doors and completed a state assessment by using multi-class support vector machine (SVM). Ren et al. [
10] established a combination method of fault tree analysis (FTA) and Bayesian network (Bayes) for the fault diagnosis of a subway door braking system. Ma et al. [
11] used fuzzy interval and the technique for order preference by similarity to ideal solution (TOPSIS) theory to calculate and rank the risk failure modes of sliding plug doors and completed a reliability analysis of seven typical faults. Xue et al. [
12] proposed a feature extraction method of motor rotational speed and current signals, based on a combination of multi-scale sliding window and extended symbol aggregation approximation (ESAX), and used hierarchical pattern recognition to complete the state assessment of the sliding plug doors.
Although the above methods have achieved good diagnostic results, they almost did not, however, consider the operation process of the sliding plug door in their analysis. Through analysis, we found that the sliding plug door has obvious stage characteristics in the operation process, and the performance degradation of different parts may be reflected in different operation stages. Therefore, operation interval recognition is very important, which is conducive to each part of the curve to evaluate the state of the sliding plug door, with reference to its own characteristics. It can effectively improve the accuracy of the subsequent diagnosis. However, due to the different structures and motor control procedures of different sliding plug door systems, the rotational speed data curves show different degrees of advances and hysteresis, and there are also differences in the manifestation of different door curves. It is a challenging problem to recognize the interval of complex data curves. Therefore, an intelligent recognition method of data curve intervals is needed, which can adaptively divide the sample interval, according to the curve characteristics. The LSTM neural network has a strong learning ability for the long-term correlations hidden in sequence data and has been widely used in time series prediction. Wang et al. [
13] used an LSTM neural network to predict the fault time series of complex systems and used multi-layer grid search to optimize the parameters, further reducing the prediction error. Guo et al. [
14] proposed a method to combine the error fusion of multiple sparse automatic encoders with the LSTM neural network and set multiple threshold control lines, according to different machine fault change trends, to achieve more accurate prediction. Because the motor rotational speed curve is a typical time series, the data of different sliding plug doors are complex and highly nonlinear, so we chose LSTM to predict the operation interval of the sliding plug door rotational speed curve.
In addition, extracting key features to represent the dynamic changes of sliding plug door monitoring is one of the important steps in fault diagnosis. The random forest (RF) algorithm has been widely used because of its low computational complexity and high accuracy of feature importance evaluation. Guo et al. [
15] selected the time domain features of the motor rotational speed, current, and angle signals of the sliding plug door system through the RF algorithm, constructed the optimal feature subset, and completed the fault diagnosis of the sliding plug door system after t-distributed stochastic neighbor embedding (t-SNE) algorithm dimension reduction. Peng et al. [
16] used an RF algorithm to select the features of partial discharge (PD) signals in the partial discharge mode of high voltage cables and used the best features of PD pattern recognition to improve the diagnostic accuracy. Zhou et al. [
17] filtered the time domain and frequency domain features of loudspeaker sound response signals through an RF algorithm, constructed the optimal feature subset, and improved the accuracy of anomaly recognition. The above experiments all show the advantages of random forest algorithms in feature selection and signal processing. On the other hand, the fault symptom of the sliding plug door was weak and the fault mode was complex, which made it difficult to achieve the desired effect by using a single classifier, such as SVM and Bayesian network, for fault diagnosis. Previous studies have shown that classifier groups are more suitable for complex fault diagnosis than a single classifier. Chen et al. [
18] proposed a rolling bearing life stage identification method based on multi-classifier integration weighted balance distribution adaptive, which effectively solved the problem, i.e., that a small number of samples could not be effectively identified in the rolling bearing life cycle, due to the limited imbalance of samples under different working conditions. Ji et al. [
19] constructed a three-layer classifier group based on Dezert–Smarandache theory (DSmT), selected classification methods to classify different faults of hydraulic valves in the first two layers, and then used DSmT theory to identify fault types in the third layer through fusion results. Xu et al. [
20] built an AdaBoost integrated classifier for multiple fault identification and used an AdaBoost algorithm to improve the performance of the decision tree (DT) to effectively identify the coupling faults in complex industrial processes.
Aiming at the problem, a subway sliding plug door system health state adaptive assessment method is proposed, based on interval intelligent recognition of the rotational speed operation data curve. The contributions of this paper are summarized as follows: (1) An intelligent interval recognition method is proposed for the rotational speed data of subway sliding plug door systems. (2) An effective health state assessment procedure is proposed, and more sensitive feature and fault diagnosis accuracies for the door system are obtained.
The structure of this paper is organized as follows:
Section 2 introduces basic rotational speed operation curves and analyzes their relevant characteristics.
Section 3 describes the specific steps of the subway sliding door system health state adaptive assessment method.
Section 4 presents the implementation of the approaches in an actual case, and the results are discussed. Finally, the conclusions are given in
Section 5.