Study on Surface Characteristics and Work Hardening of SiCp/Al Composites by SCCO2-MQL Combined with Ultrasonic Vibration Milling
Abstract
:1. Introduction
2. Experimental Equipment and Materials
2.1. Experimental Equipment
2.2. Experimental Material
3. Influence of Process Conditions on Geometric Characteristics of Milling Surfaces of SiCp/Al Composites
3.1. Experimental Planning
3.2. Analysis of the Influence of Process Conditions on Milling
3.2.1. The Effect of Process Conditions on the Surface Roughness of SiCp/Al Composite Material Milling
3.2.2. The Influence of Process Conditions on the Surface Morphology of Milled SiCp/Al Composite Materials
4. Effects of Milling Parameters on SiCp/Al Composite Materials under Different Process Conditions
4.1. Experimental Planning
4.2. Comparative Analysis of the Impact of Milling Parameters on Surface Roughness
4.2.1. The Influence of Milling Speed on Surface Roughness
4.2.2. The Influence of Feed Rate on Surface Roughness
4.2.3. Influence of Milling Depth on Surface Roughness
4.2.4. Influence of Milling Parameters on Surface Topography
5. Study on Work Hardening of SiCp/Al Composites via SCCO2-MQL Ultrasonic Vibration Milling
5.1. Work Hardening Experiment Planning
5.1.1. Experimental Planning
5.1.2. Measurement Method
5.2. Influence of Process Conditions and Processing Parameters on Work Hardening
5.2.1. Influence of Different Process Conditions on Work Hardening of SiCp/Al Composites in Milling
5.2.2. Influence of Milling Speed on Work Hardening of SiCp/Al Composites
5.2.3. Influence of Feed Rate on Work Hardening of SiCp/Al Composites in Milling
5.2.4. Influence of Milling Depth on Work Hardening of SiCp/Al Composites
6. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
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Element Type | C | Mg | Al | Si | Cu |
---|---|---|---|---|---|
Weight ratio (%) | 9.43 | 0.51 | 43.13 | 45.13 | 1.80 |
Atomic ratio (%) | 19.59 | 0.47 | 34.7 | 44.34 | 0.9 |
Factor | Level Parameter | Manufacturing Environment |
---|---|---|
Milling speed vc (m/min) | 40, 60, 80, 100, 120 | Dry cutting conditions, SCCO2-MQL combined with ultrasonic vibration |
Feed rate f (mm/r) | 0.02, 0.04, 0.06, 0.08, 0.1 | |
Milling depth ap (mm) | 0.2, 0.4, 0.6, 0.8, 1 |
Factor | Experimental Parameters | Experimental Environment |
---|---|---|
Milling speed vc (m/min) | 40, 60, 80, 100, 120 | Dry cutting conditions SCCO2-MQL combined with ultrasonic vibration |
Feed rate f (mm/r) | 0.04, 0.06, 0.08, 0.1, 0.12 | |
Axial cutting depth ap (mm) | 0.2, 0.4, 0.6, 0.8, 1 |
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Zhang, H.; Tao, Y.; Wu, Y.; Li, Y. Study on Surface Characteristics and Work Hardening of SiCp/Al Composites by SCCO2-MQL Combined with Ultrasonic Vibration Milling. Machines 2024, 12, 282. https://doi.org/10.3390/machines12050282
Zhang H, Tao Y, Wu Y, Li Y. Study on Surface Characteristics and Work Hardening of SiCp/Al Composites by SCCO2-MQL Combined with Ultrasonic Vibration Milling. Machines. 2024; 12(5):282. https://doi.org/10.3390/machines12050282
Chicago/Turabian StyleZhang, Huiping, Yihan Tao, Yanlin Wu, and Yongxin Li. 2024. "Study on Surface Characteristics and Work Hardening of SiCp/Al Composites by SCCO2-MQL Combined with Ultrasonic Vibration Milling" Machines 12, no. 5: 282. https://doi.org/10.3390/machines12050282