2. Experimental Method
The high-entropy NbTiVZr alloy with an equiatomic composition and a density close to 6.5 g/cm3 was chosen as the object of study. The choice of this alloy was due to its high strength characteristics, as well as good ductility and resistance to temperature effects.
The samples were obtained from chemically pure elements Nb, Ti, V, and Zr (chemical purity 99.9%) using the arc melting method in a copper furnace. The vacuum in the furnace was at least 5 × 10
−5 mbar. To achieve a homogeneous distribution of elements in the alloy, the samples were subjected to melting at least 5 times. According to X-ray diffraction data, the resulting NbTiVZr alloy was characterized by a body-centered cubic lattice with a high structural ordering degree. Samples for further testing to determine the effect of radiation damage to the near-surface layer on the change in strength properties were plates that were 10 × 10 mm in size and 100 μm thick with a polished surface.
Figure 1 shows the appearance of the samples used for irradiation after polishing. Morphological features were analyzed using scanning electron and atomic force microscopy. To carry out these studies, a Hitachi TM 3030 scanning electron microscope (Hitachi, Tokyo, Japan) and an AIST-NT atomic force microscope (AIST-NT, Inc., Phoenix, AZ, USA) were used. As can be seen from the presented data, the surface roughness of the samples after polishing was no more than 20–30 nm.
Irradiation of samples of high-entropy alloys in order to establish resistance to radiation damage caused by heavy ions was carried out at the DC-60 heavy ion accelerator (Astana, Kazakhstan). Kr
15+ ions with an energy of 147 MeV were chosen as heavy ions, the irradiation fluence was from 10
10 to 10
15 ion/cm
2, and the ion flux density was no more than 10
9 ion/cm
2·s. The choice of irradiation conditions, as well as the type of heavy ions, was due to the possibility of modeling radiation damage in high-entropy alloys, comparable to damage caused by fission fragments of nuclear fuel in the core [
28,
29]. The range of irradiation fluences were chosen in order to assess the kinetics of accumulation of radiation damage, including the formation of single radiation defects before the formation of overlap regions and the initialization of softening processes in the damaged layer.
Figure 2 shows the results of modeling the ionization losses of incident Kr
15+ ions with an energy of 147 MeV in the NbTiVZr target, as well as data on the distribution of atomic displacements along the ion trajectory in the material, performed using the SRIM Pro 2013 program code. For simulation, the Kinchin–Pease model was used, taking into account the formation of cascade collisions during the interaction of incident ions with the nuclear and electronic subsystems of the target.
As can be seen from the presented calculation data, the maximum path length of Kr
15+ ions with an energy of 147 MeV in the NbTiVZr target was approximately 12 μm. In turn, an analysis of the weight contributions of the ionization losses of incident ions during interaction with the electronic and nuclear subsystem of the alloy showed that over most of the trajectory of ion motion in the material, the main contribution to structural changes was made by the electronic ionization losses of ions, whose value was 16–17 keV/nm. It should also be noted that, in contrast to ceramics [
30,
31], the ionization losses for high-entropy alloys under irradiation with heavy ions were 1.5–2 times lower, which was due to the higher density of the alloys, as well as higher radiation resistance. The values of ionization losses of ions during interaction with the nuclear subsystem were approximately 0.27–0.55 keV/nm, which was two orders of magnitude less than the similar value of ionization losses during interaction with the electronic subsystem. At the same time, these ionization losses made the main contribution to structural changes in the form of atomic displacements at a depth of 10–12 µm.
Figure 1b shows the results of estimating the magnitude of atomic displacements along the ion trajectory in the target material, calculated on the basis of ionization loss data. These values of atomic displacements are presented depending on the irradiation fluence. According to the presented simulation results, it can be seen that the main changes in the structure were observed only when the maximum range of ions was reached, which was characterized by the dominance of ionization losses associated with the interaction of ions with the nuclear subsystem. At the same time, these shifts were most pronounced only in the case of reaching the maximum irradiation fluences of 10
14–10
15 ion/cm
2, which, according to a number of literature data, were characteristic of the effect of deep overlapping of defective regions formed during irradiation [
32,
33]. The results of the dependence of the irradiation fluence and the accumulated atomic displacements obtained from the calculated data of ionization losses are presented in
Figure 3. Subsequently, to conduct a comparative analysis of structural and strength changes, the values of atomic displacements were used, which reflect the effect of accumulation of structural changes. As can be seen from the data presented in
Figure 3, the largest achievable value of atomic displacements at a fluence of 10
15 ion/cm
2 was at least 0.04 dpa. The kinetics of radiation damage caused by irradiation with heavy ions was considered in the generally accepted theory of “thermal spike”, according to which, as a result of the interaction of incident ions with the target structure, a metastable local region (on the order of several nanometers in size) with a changed electron density was formed along the ion trajectory. During the formation of such a region in the structure of the material and its subsequent transformation that occurred due to the transfer of energy as a result of the electron–phonon interaction, local heating of the material occurred, leading to structural changes, including the formation of defects and deformation distortions. The consequences of the formation of such local areas, and in the case of high-dose irradiation (at fluences above 10
12 ion/cm
2), their overlaps are expressed in the form of structural distortions that affect the change in strength properties, as well as the resistance of materials to radiation degradation.
An assessment of the change in structural parameters depending on the irradiation fluence, and as a consequence of the accumulated concentration of radiation damage in the damaged layer of high-entropy NbTiVZr alloys, was carried out using the method of X-ray diffraction analysis. X-ray diffraction patterns were taken in the Bragg–Brentano geometry in the angular range of 2θ = 30–100°, with a step of 0.03°. Determination of structural changes and distortions was evaluated by analyzing the displacement of diffraction reflections, Williamson–Hall plots were used to determine stresses, and to determine the shape of diffraction reflections. X-ray diffraction patterns were obtained using a D8 Advance ECO X-ray diffractometer (Bruker, Berlin, Germany).
The measurement of strength characteristics as a result of irradiation was studied using the indentation method to determine the hardness of the surface layer and its softening with the accumulation of radiation damage. The hardness measurement was carried out using a LECO LM700 microhardness tester (LECO, Tokyo, Japan). A Vickers diamond pyramid was used as an indenter, the pressure on the indenter was 500 N. Visual images of the surface after indentation were obtained to determine the indent geometry. Hardness tests were carried out by 25–30 successive indentations in different parts of the irradiated surface to determine the average value of the hardness index and standard deviation.
Tribological tests were carried out using the method of determining the coefficient of dry friction when rolling a ceramic ball on the surface of the sample under a load of 100 N. The number of cycles was 10,000. Wear-resistance tests were carried out by five successive measurements of the hardness index from different areas. The size of the trajectory of movement of the ceramic ball over the surface was 7 mm. The change in friction coefficient was performed after wear tests; however, in the case of irradiated specimens, the friction coefficient was evaluated in two steps. The first stage consisted in comparing the change in the value of the friction coefficient of the irradiated samples after 50–100 first test cycles, which made it possible to determine the dynamics of the change in this value of the friction coefficient depending on the accumulated radiation damage to the surface of the samples associated with a decrease in hardness and resistance to softening. The second stage of the measurements consisted in determining the value of the friction coefficient for the samples after cyclic tests.
3. Results and Discussion
Figure 4 shows the results of changes in the X-ray diffraction patterns of the studied NbTiVZr alloys depending on the fluence of irradiation with heavy Kr
15+ ions in comparison with the X-ray diffraction pattern of the original alloy sample. According to the data of X-ray phase analysis, the resulting alloy in the initial state was characterized by a body-centered cubic lattice with a parameter a = 3.2868 Å and a crystal lattice volume of 35.51 Å
3, spatial system Im-3m (229). The deformation factor of distortion of the crystal lattice of the sample in the initial state, when compared with the reference values of the parameter, was 0.023%, and the nature of the distortion was characteristic of the presence of tensile stresses in the structure of the crystal lattice, the presence of which is associated with the processes of obtaining the NbTiVZr alloy.
An analysis of the obtained X-ray diffraction patterns of samples of NbTiVZr alloys depending on the irradiation fluence showed the absence of any changes in diffraction reflections associated with the separation of the main peaks associated with thermal effects in the alloys during their heating, as well as the separation of solid solution phases as a result of deformation processes that were observed in [
26,
34]. According to the established data, the shift of diffraction reflections to the region of small angles indicates the tensile nature of the deformation of the crystal lattice [
35]. This nature of the structure change as a result of irradiation was due to the effects of radiation-induced damage accumulation in the near-surface layer, as well as the possible penetration of incident ions into interstices, thereby leading to the appearance of the effect of gas-filled bubbles. Structural distortions were also due to the effects associated with atomic displacements, leading to the formation of vacancy defects, as well as the possibility of the formation of cascade collisions in the case of a large amount of energy transferred by the incident ions to the knocked out atom.
The main changes caused by irradiation were associated with a shift of diffraction reflections to the region of small angles associated with the accumulation of deformation distortions, as well as a decrease in the intensity of reflections, indicating structural disorder. At the same time, the change in the intensities of diffraction reflections was most pronounced for irradiation fluences of 1014–1015 ion/cm2, which indicates that, at these fluences, the formation of disordered regions was most likely, which can have a negative impact on the change in the structural and strength properties of alloys.
The results of evaluating the deformation factor, which reflects distortion of the crystal lattice of the alloys under study, depending on the amount of accumulated radiation damage, are shown in
Figure 5a. The general form of the presented dependence indicates the cumulative effect of deformations of the crystal lattice, and also that the type of deformation is characteristic of tensile stresses arising during irradiation. At the same time, at low irradiation fluences (10
10–5 × 10
12 ion/cm
2), small changes in the deformation factor indicate a high resistance of the crystal structure to deformation.
Figure 5b shows the data on the change in the value of the volume swelling of the crystal lattice depending on the value of atomic displacements, calculated on the basis of the data on ionization losses with increasing irradiation fluence. The swelling was calculated on the basis of changes in the volume of the crystal lattice during the accumulation of radiation damage. The general view of the trend in the change in the magnitude of swelling of the crystal lattice on the magnitude of atomic displacements can be characterized by two stages, characterized by different swelling rates. The first stage of the change in the swelling value was typical for small changes in the displacement value (less than 0.001 dpa), and the swelling value was less than 0.5%. At the same time, an increase in the irradiation fluence above 10
13 ion/cm
2 lead to a sharp increase in the swelling value above 1.0%, which indicates that the deformation distortions of the crystal lattice that occurred during the interaction of incident ions with the crystal structure exhibited an accumulation effect at high fluences. This effect, with an increase in fluence, and as a consequence of a change in the magnitude of atomic displacements, lead to an almost twofold increase in the magnitude of swelling, which is expressed in a change in the trend in
Figure 5b. Additionally, swelling processes can be caused by the effect of accumulation of structural disorder in the near-surface layer, leading to partial amorphization of the crystal structure. At the same time, the nature of the change in deformation distortions and crystal lattice swelling trend indicates that the deformation distortions initiated by irradiation have a tensile character.
When estimating the areas of diffraction reflections using expression (1) [
36], the amorphization (
fA) of the damaged layer structure was estimated as a result of the radiation damage accumulation. This method for evaluating amorphous inclusions in the composition of irradiated samples was based on determining the weight contribution of disordered regions in the structure of the damaged layer, the formation of which is associated with an increase in the contribution from background radiation or a change in the intensity of diffraction reflections, as well as a change in the FWHM value. Deformation distortions were estimated from the change in the position of diffraction peaks, the change in the position of which indicates the formation of distorting factors in the structure caused by deformation of the crystal lattice, an increase or decrease in its volume. At the same time, the estimation of the shift of diffraction maxima makes it possible to estimate the nature of deformation distortions associated with the occurrence of tensile or compressive stresses in the structure of the damaged layer.
where
Aiunirrad and
Aiirrad are the contributions of diffraction reflections before and after irradiation,
n is the number of diffraction reflections.
The results of changes in the content of amorphous inclusions depending on the irradiation fluence and the value of atomic displacements are shown in
Figure 6a. The general view of the presented data on changes in the concentration of amorphous inclusions, as well as deformation distortions, testifies to the cumulative effect, which was most pronounced at high irradiation fluences.
The assessment of the contributions of deformation distortions and amorphous inclusions to structural changes in the near-surface damaged layer is presented in the diagram in
Figure 6b.
As can be seen from the data presented, in the case of the initial samples, there was a small concentration of areas of disorder, the presence of which was due to the processes of obtaining the alloy during melting and its subsequent formation. At the same time, the deformation distortions of the crystal lattice and changes in its volume play a dominant role in structural changes. In the case of irradiated samples, the dominance of deformation distortions in structural changes was observed at low fluences, for which small changes in the contribution of amorphous inclusions or disordered regions were associated with a cumulative effect. At irradiation fluences above 5 × 1012 ion/cm2, an increase in the contribution of amorphous inclusions was observed, which began to play a very significant role in the degradation of the near-surface damaged layer and its disordering, which can lead to softening and degradation of strength properties.
The evaluation of the strength properties was carried out by determining the changes in the hardness of the surface of the alloys during indentation.
Figure 6 shows images of indenter prints when measuring the microhardness of the surface of the NbTiVZr alloy depending on the irradiation fluence. As can be seen from the presented data of the indenter prints (See
Figure 7), the pyramidal shape of the print was preserved for all irradiated samples, which indicates an isotropic distribution of the compression load. At the same time, in the case of high irradiation fluences (above 10
12 ion/cm
2), wavy inclusions were clearly visible near the edges of the imprints, the area of which grew with increasing fluence. The formation of such inclusions indicates softening of the surface layer due to accumulated structural distortions and deformation inclusions, leading to cracking and a decrease in the strength characteristics of the irradiated alloys.
Figure 8 shows the results of changes in the hardness of the near-surface layer depending on the magnitude of atomic displacements during irradiation with heavy Kr
15+ ions. The results of the obtained values reflect changes in the strength properties during the radiation damage accumulation, as well as the associated softening during deformation. As can be seen from the data presented, the most pronounced changes in the hardness value were observed when the atomic displacements exceeded 0.0001 dpa, which are typical for fluences of 10
14–10
15 ion/cm
2. The presence of the effect of small changes at atomic displacements less than 0.0001 dpa was due to the possibility of a slight increase in the dislocation density, which prevents softening and the formation of microcracks and cleavages under external influences, thereby leading to the strengthening of the near-surface damaged layer [
37].
Figure 9 presents the results of a comparative analysis of changes in the values of the near-surface layer softening and its amorphization during the accumulation of radiation damage and atomic displacements in the case of irradiation with heavy Kr
15+ ions. The softening of the near-surface layer was estimated from the change in the surface hardness of the alloy of the irradiated samples in comparison with the initial value. The amorphization degree is presented as a percentage calculated on the basis of Equation (1).
According to the data obtained, a correlation was observed between the change in the strength properties of the near-surface damaged layer and the change in the amount of amorphization, which increased with the accumulation of radiation damage and their subsequent evolution. In this case, the greatest changes in the strength properties were observed for an irradiation fluence of 10
15 ion/cm
2, which is characteristic of the effects of deep overlapping of defective regions that arise along the ion motion trajectory in materials [
38]. The established relationship between changes in strength characteristics and accumulated amorphous inclusions indicated that the formation of highly disordered amorphous regions in the surface layer had the greatest effect on softening, the presence of which can lead to partial embrittlement and cracking.
Figure 10 demonstrates the results of tribological tests of the studied samples of high-entropy alloys subjected to irradiation with different fluences.
Figure 9b also shows the results of the evaluation of the profile after rolling, which reflects the degree of degradation and wear of the surface of the samples after wear tests. The general view of the observed changes in the coefficient of dry friction indicates the effect of structural changes on the change in the strength properties of alloys subjected to irradiation. It should also be noted that the presence of fluctuations in the values of the coefficient of dry friction in the range not exceeding 1–2% was associated with microstructural defects on the surface of the samples that can create obstacles during testing. As can be seen from the data presented, in the case of the initial sample of the alloy during the entire cycle of wear resistance tests, an increase in the friction coefficient was not observed, which indicates a high resistance of the alloy to wear resistance and external pressure during friction. In the case of irradiated samples, at low irradiation fluences of 10
10–10
11 ion/cm
2, there were practically no significant differences in the coefficient of dry friction, which also indicates a high resistance of the alloys to deformation fracture during testing. A slight increase in the coefficient of dry friction after 8000 test cycles for a sample irradiated with a fluence of 10
11 ion/cm
2 indicates a slight decrease in the wear resistance of irradiated samples after long-term testing. Such an increase in the coefficient of dry friction was associated with the accumulation of deformation distortions in the structure of the damaged layer, which, under prolonged external action, can initiate partial embrittlement of the near-surface layer, thereby increasing friction and initiating surface wear, which is also clearly seen when evaluating the wear profile.
An increase in the irradiation fluence above 1011 ions/cm2 lead to an increase in the initial value of the dry friction coefficient, which was associated with the formation of deformation inclusions in the near-surface layer during the accumulation of radiation damage. At the same time, changes during long-term wear resistance tests indicate that deformation inclusions not only affected the increase in the friction coefficient after 7000–8000 cyclic tests, but also lead to an increase in the depth of the trace profile from the rubbing body, as well as its width. Such a change in the profile indicates destructive wear of the near-surface layer and its embrittlement, which lead to an increase in surface wear.
At irradiation fluences of 10
14–10
15 ion/cm
2, the initial value of the dry friction coefficient increased by 50–70% compared to the initial value, which indicates an increase in the concentration of deformation inclusions in the near-surface layer, which increase the friction resistance. It is also worth noting that surface degradation during long-term testing occurs much earlier for these irradiation fluences, which indicates the destructive nature of the accumulated damage in the near-surface layer, leading not only to bulk swelling, but also to rapid wear of the surface (see the data on changes in the depth profile in
Figure 10b).
Figure 11 shows the results of changing the value of the coefficient of dry friction before and after testing, as well as the value of the wear rate of the damaged near-surface layer, depending on the amount of accumulated damage during irradiation with heavy ions. As can be seen from the data presented, the largest changes in the coefficient of dry friction, indicating the deterioration of the near-surface layer, both in the case of irradiated samples before and after cyclic tests, were observed with an increase in fluence above 5 × 10
12–10
13 ion/cm
2. Such a change in wear resistance at high irradiation fluences was due to the effects of accumulation of radiation damage and the formation of disordered regions in the damaged near-surface layer of alloys, which, according to X-ray diffraction data, lead to swelling and tensile deformation of the crystal lattice. The initialization of deformation distortions and their subsequent accumulation with an increase in the irradiation fluence lead to strength destabilization and partial softening of the damaged layer, which was more prone to destruction under prolonged external influences. At the same time, the presented dependence of the wear rate on the value of atomic displacements indicates that with the accumulation of deformation distortions, the wear rate somewhat decreases. This may be due to the fact that wear at high irradiation fluences began to occur with an increase in the damage volume, which was expressed both in an increase in the width of the damaged area and its depth.
Thus, by analyzing the data on changes in the tribological and strength characteristics of the studied NbTiVZr alloys depending on the irradiation fluence and the amount of accumulated radiation damage, we can draw the following conclusion. Based on the fact that with the accumulation of radiation damage in the structure of the damaged layer, it swells, with a subsequent increase in volume, some of the formed defects are squeezed out to the surface, forming additional distortions in the form of swellings or microcracks [
39]. At the same time, a change in the dislocation density due to size effects associated with a change in the orientation of the grains or their crushing, an increased content of dislocations is formed near the grain boundaries, which, under external influence (for example, friction), can lead to the emergence of metastable states capable of forming microcracks, the formation of which reduces crack resistance.
In this case, despite the increase in the wear rate during the accumulation of radiation damage in the near-surface layer, the wear rate remained comparable with similar wear rates for high-entropy alloys (TiZrNb)14AlMo and CoCrFeNiMn, the test results of which are presented in review [
40].
The obtained results of radiation damage in the course of the experiments carried out indicate that the greatest change was observed after reaching the radiation fluences above 10
13 ion/cm
2. These changes were expressed in the swelling of the crystal lattice due to the accumulation of radiation damage and atomic displacements, the accumulation of which occurred when the defect regions formed along the trajectory of charged ions overlap. At the same time, according to the fundamental work by Gary S. Was [
38], the accumulation of radiation damage can be described using various models, as well as using molecular dynamics methods. The explanation of large structural changes, in particular, swelling and a decrease in strength properties, as well as resistance to degradation, can be explained by an increase in the magnitude of atomic displacements associated with the formation of cascade collisions of primary knocked-on atoms, which have high kinetic energy after collisions with incident particles. In this case, the overlap of defective regions with an increase in the irradiation fluence lead to the formation of strongly deformed regions in the structure of the damaged layer, with a high degree of anisotropy of the electron density distribution, the change in which can be explained by the redistribution of electrons along the ion trajectory in the material [
38], since the dominant contribution to structural distortions was made by the interactions of incident particles with the electron subsystem for high-energy particles. An increase in the value of atomic displacements lead to deformation distortions of the structure, which, according to the presented data on changes in structural features, at high irradiation fluences, lead to partial amorphization of the damaged layer, which is associated with disordering of the structure at high values of atomic displacements and cascade collisions [
31,
38].