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Metals, Volume 13, Issue 4

2023 April - 186 articles

Cover Story: Bath smelting reduction technology is globally favored as a non-blast furnace ironmaking technology that directly reduces iron ore into liquid metal without using coke as the raw material. This work focuses on three key aspects of smelting reduction, namely, the thermal decomposition characteristics of iron ore during the smelting reduction, the smelting reduction mechanism of iron-ore particles, and the smelting reduction mechanism of FeO-bearing slag. The experimental study methods, reaction mechanisms, influencing factors, and kinetic behavior of the three are highlighted, to help in obtaining a better understanding of the nature of the bath smelting reduction reaction. View this paper
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Articles (186)

  • Article
  • Open Access
1 Citations
3,271 Views
30 Pages

Strain-Induced Phase Transformation Modeling of QP980 Steel and Its Application to Complex Loading Paths

  • Zhiqin Lv,
  • Enkai Dai,
  • Ning Guo,
  • Panpan Yuan,
  • Guoqiang Liu and
  • Bingtao Tang

21 April 2023

Quenching and partitioning (QP) steel has attracted much focus due to the effect of phase transformation induced plasticity (TRIP). However, the TRIP behavior makes it difficult to accurately predict the strain and stress distribution as well as the...

  • Article
  • Open Access
14 Citations
2,584 Views
13 Pages

21 April 2023

A lightweight neural network fault diagnosis method based on Gramian angular field (GAF) feature map construction and efficient channel attention (ECA) optimization is presented herein to address the problem of the complex structure of traditional ne...

  • Article
  • Open Access
7 Citations
3,733 Views
14 Pages

Automatic Casting Control Method of Continuous Casting Based on Improved Soft Actor–Critic Algorithm

  • Xiaojun Wu,
  • Wenze Jiang,
  • Sheng Yuan,
  • Hongjia Kang,
  • Qi Gao and
  • Jinzhou Mi

21 April 2023

Continuous casting production is an important stage in smelting high-quality steel, and automatic casting control based on artificial intelligence is a key technology to improve the continuous casting process and the product quality. By controlling t...

  • Article
  • Open Access
27 Citations
3,227 Views
14 Pages

21 April 2023

The present study aims to explain how the incorporation of anatase TiO2 nanoparticles at three different concentrations, i.e., 1, 3, and 5 g/L, into the ceramic-like oxide plasma electrolytic oxidation (PEO) coatings on pure titanium substrate can af...

  • Article
  • Open Access
3 Citations
3,017 Views
11 Pages

21 April 2023

This paper proposes a new silver nanoscale joining material, silver nanowire film, as an alternative joining approach for high-power and large-size chip packaging. The silver nanowire film was prepared by pressing filtration with silver nanowire that...

  • Article
  • Open Access
3 Citations
2,520 Views
14 Pages

Effect of Temperature on the Tribological Properties of Hafnium Carbonitrides Coatings

  • Willian Aperador,
  • Jorge Bautista-Ruiz and
  • Jorge Sánchez-Molina

21 April 2023

For industrial processes in which refractory metals are necessary, hafnium carbonitride exhibits excellent performance due to its high thermal conductivity and resistance to oxidation. In this study, hafnium carbonitride was deposited on Inconel 718...

  • Article
  • Open Access
1 Citations
2,728 Views
11 Pages

21 April 2023

SiC-particulate-reinforced aluminum matrix composites (SiCp/Al MMCs) are widely used in the aerospace field due to their high specific stiffness and strength, low thermal expansion coefficient, and good radiation resistance. In the process of applica...

  • Article
  • Open Access
11 Citations
5,432 Views
16 Pages

Hot Forging Die Design Optimization Using FEM Analysis for Near-Net Forming of 18CrNiMo7-6 Steel Pinion Shaft

  • Nijenthan Rajendran,
  • Charles Chemale Yurgel,
  • Wojciech Z. Misiolek and
  • Ricardo Alves de Sousa

21 April 2023

The objective of the presented work was to develop a new forging process for a pinion shaft as a component of a wind turbine. A study of near-net-shape forming using Deform 3D software was performed to reduce operational cost, time, and material scra...

  • Feature Paper
  • Article
  • Open Access
13 Citations
3,843 Views
20 Pages

21 April 2023

A digital-twin-model-based optimal control system is presented for the steel continuous casting process. The system is designed for the coordinated optimization and dynamic control of secondary cooling and final electromagnetic stirring (FEMS), and i...

  • Article
  • Open Access
11 Citations
3,172 Views
14 Pages

21 April 2023

This research investigates the tribological behavior of advanced open-cell porous AlSi10Mg-SiC composites fabricated using the novel replication method of NaCl space holders. These composite materials have potential applications in lightweight and hi...

  • Article
  • Open Access
17 Citations
3,493 Views
14 Pages

21 April 2023

FeSiCr soft magnetic composites (SMCs) were fabricated by the sol-gel method, and an Al2O3/resin composite layer was employed as the insulation coating. By the decomposition of boehmite (AlOOH) gel into Al2O3 in the temperature range of 606–707...

  • Article
  • Open Access
5 Citations
3,241 Views
13 Pages

21 April 2023

The development and implementation of the methods for designing amorphous metal alloys with desired mechanical properties is one of the most promising areas of modern materials science. Here, the machine learning methods appear to be a suitable compl...

  • Article
  • Open Access
3 Citations
4,477 Views
12 Pages

Preparation of High-Purity Magnesium from Electrolytically Produced Crude Magnesium via Vacuum Distillation

  • Zhanshan Ma,
  • Shangrun Ma,
  • Fuxing Zhu,
  • Kaihua Li,
  • Zhuo Sheng,
  • Zhanjun Li and
  • Yaowu Wang

20 April 2023

Metallic Mg is an important strategic metal and its properties are greatly affected by impurities. Silicothermic reduction and electrolysis are the most used approaches to prepare metallic Mg. The products of these processes need to be further refine...

  • Article
  • Open Access
2,357 Views
19 Pages

Microstructure and Mechanical Properties of Al-4Mg-0.3Cu Alloy after HPT and Postdeformation Annealing

  • Xiaohui Yang,
  • Chao Gao,
  • Tingting Ku,
  • Wenlu Yang,
  • Yanping Guo,
  • Linzeng Wang,
  • Huiqin Chen,
  • Xiaofeng Li,
  • Rujie Hu and
  • Jianyu Cui

20 April 2023

The effects of different strain levels applied through high-pressure torsion (HPT) deformation following annealing on the microstructural evolution, thermal stability, and mechanical properties of Al-4Mg-0.3Cu alloy were investigated. The results rev...

  • Article
  • Open Access
4 Citations
3,468 Views
17 Pages

20 April 2023

Wear tends to shorten tool life, reduce component quality. To prevent or postpone the wear of tool steel forming tools, methods to increase wear resistance, such as increasing the material hardness, optimizing the carbide distribution and application...

  • Article
  • Open Access
3 Citations
2,268 Views
12 Pages

Design of Glass Fiber-Doped High-Resistivity Hot-Pressed Permanent Magnets for Reducing Eddy Current Loss

  • Yingjian Guo,
  • Minggang Zhu,
  • Ziliang Wang,
  • Qisong Sun,
  • Yu Wang and
  • Zhengxiao Li

20 April 2023

The Nd-Fe-B hot-deformation magnet with high resistivity was successfully prepared by hot-pressing and hot-deformation of Nd-Fe-B fast-quenched powder with amorphous glass fiber. After the process optimization, the resistivity of the magnet was incre...

  • Article
  • Open Access
3 Citations
2,231 Views
18 Pages

20 April 2023

Firstly, the properties and the microstructure evolution of the solid-solution process of Mg-5 wt.%Sn were studied. From the motion analysis of resistivity and microhardness during solution treatment, the reasonable solution technology of Mg-5 wt.%Sn...

  • Article
  • Open Access
5 Citations
3,208 Views
20 Pages

Microstructural and Texture Evolution of Pearlite-Drawn Wires for Flexible Marine Pipelines: Investigating the Effect of Heat Treatments on Mechanical Properties

  • Pedro H. Pinheiro,
  • Mohammad Masoumi,
  • Luís Flávio G. Herculano,
  • João Victor B. Xavier,
  • Samille Kricia B. de Lima,
  • Eden S. Silva,
  • Gedeon S. Reis,
  • Samuel F. Rodrigues and
  • Hamilton F. Gomes de Abreu

20 April 2023

Flexible pipelines connect offshore platforms to subsea production systems due to their high flexibility, applicability, and recycling. Flexible armor layers in flexible pipelines are constructed using the parallel helical wrapping of several rectang...

  • Article
  • Open Access
3 Citations
3,224 Views
23 Pages

20 April 2023

The corrosion performance of P91, 304SS and IN625 alloys was evaluated in simulated Solar Salt at 565 °C for up to 15 days. Results revealed that IN625 exhibited the best corrosion resistance with the evolution of thin and compact dual-structured...

  • Article
  • Open Access
4 Citations
2,459 Views
12 Pages

Effect of Coiling Temperature on Microstructure and Properties of Titanium Strengthened Weathering Building Steel

  • Zhengrong Li,
  • Zhenhu Lv,
  • Chuangwei Wang,
  • Lei Liu,
  • Kaiyu Cui and
  • Zhengzhi Zhao

19 April 2023

For weathering steel used in building, it is necessary not only to ensure weather resistance, but also to improve the strength and yield ratio. This study investigates the strengthening effect of Ti microalloying on the tested steel by conducting con...

  • Article
  • Open Access
3 Citations
3,037 Views
26 Pages

Improvement of Seizure Resistance in Ironing of Aluminum Alloy Sheets and Stainless Steel Cups by Utilizing Laser Textured Die Having Lubricant Pockets

  • Yohei Abe,
  • Mika Sugiura,
  • Takumi Ando,
  • Peerapong Kumkhuntod,
  • Kamthon Septham,
  • Witthaya Daodon and
  • Ken-ichiro Mori

19 April 2023

Seizure during ironing negatively affects the quality of parts and die life. To prevent seizures, lubrication has to be improved. In this study, laser-textured dies with lubricant pockets were utilized to improve seizure resistance in the ironing of...

  • Feature Paper
  • Article
  • Open Access
17 Citations
4,728 Views
17 Pages

Description of the New Eutectic Al-Ca-Cu System in the Aluminum Corner

  • Torgom K. Akopyan,
  • Nikolay A. Belov,
  • Nikolay V. Letyagin,
  • Stanislav O. Cherkasov and
  • Xuan D. Nguen

19 April 2023

The structure of the new ternary eutectic Al-Ca-Cu system considered as a replacement for the ternary eutectic system Al-Ce-Cu widely used for additive manufacturing has been studied using experimental techniques. The liquidus projection of the Al-Ca...

  • Review
  • Open Access
17 Citations
10,908 Views
21 Pages

19 April 2023

More and larger blast furnaces have been constructed for ironmaking across the world in recent years due to the advantages of high productivity, high energy efficiency and low cost. Slag plays important role in a blast furnace to produce high-quality...

  • Article
  • Open Access
5 Citations
2,194 Views
11 Pages

Measurements of Stray Magnetic Fields of Fe-Rich Amorphous Microwires Using a Scanning GMI Magnetometer

  • Georgy Danilov,
  • Yury Grebenshchikov,
  • Vladimir Odintsov,
  • Margarita Churyukanova and
  • Sergey Gudoshnikov

19 April 2023

A scanning magnetometer based on a magnetoimpedance sensor with a 1 mm spatial resolution and 10 nT sensitivity was used to study stray magnetic fields of Fe74B13Si11C2 amorphous ferromagnetic microwires. Spatial magnetic images and vertical componen...

  • Article
  • Open Access
12 Citations
4,957 Views
12 Pages

Boosting Electrocatalytic Reduction of Nitrate to Ammonia over Co3O4 Nanosheets with Oxygen Vacancies

  • Xing Wu,
  • Zhigong Liu,
  • Tianyu Gao,
  • Zhizhuo Li,
  • Zhenhui Song,
  • Jia Tang,
  • Fan Feng,
  • Caiyan Qu,
  • Fubing Yao and
  • Chongjian Tang

18 April 2023

Electrocatalytic nitrate reduction into ammonia is promising for its restricted activity and selectivity in wastewater treatment, however, it remains challenging. In this work, Co3O4 nanosheet electrodes with rich oxygen vacancies (OVs) (Co3O4−...

  • Article
  • Open Access
3 Citations
2,610 Views
13 Pages

18 April 2023

Welding deformation occurs due to non-uniform thermal expansion, thermal contraction, restraint, and phase transformation in a metal by a local welding heat source. This causes problems such as low buckling strength and the reduced workability of the...

  • Article
  • Open Access
42 Citations
3,562 Views
23 Pages

Insights into the Corrosion Inhibition Performance of Isonicotinohydrazide Derivatives for N80 Steel in 15% HCl Medium: An Experimental and Molecular Level Characterization

  • Abdelkarim Ait Mansour,
  • Badr El-Haitout,
  • Raihana Jannat Adnin,
  • Hassane Lgaz,
  • Rachid Salghi,
  • Han-seung Lee,
  • Mustafa R. Alhadeethi,
  • Mouslim Messali,
  • Khadija Haboubi and
  • Ismat H. Ali

18 April 2023

In this work, two compounds of isonicotinohydrazide organic class, namely (E)-N′-(1-(4-(dimethylamino)phenyl)ethylidene) isonicotinohydrazide (MAPEI) and (Z)-N′-(2-oxo-2, 3-dihydro-1H-inden-1-ylidene) isonicotinohydrazide (OHEI) were synt...

  • Article
  • Open Access
14 Citations
4,393 Views
15 Pages

18 April 2023

Inconel 625 (IN625) superalloys can be easily fabricated by the laser-based powder bed fusion (PBF-LB/M) process, allowing the production of components with a high level of design freedom. However, one of the main drawbacks of the PBF-LB/M process is...

  • Article
  • Open Access
10 Citations
2,824 Views
13 Pages

18 April 2023

Two kinds of alloys with and without the addition of Cu, Al-7%Si-0.3%Mg-0.3%Cr and Al-7%Si-0.3%Mg-0.3%Cr-1.5%Cu, are studied in this work. The addition of Cu can notably improve notably the strength of Al alloy but it reduces its corrosion resistance...

  • Article
  • Open Access
7 Citations
3,342 Views
14 Pages

Treatment of Acidic Solutions Containing As(III) and As(V) by Sulfide Precipitation: Comparison of Precipitates and Sulfurization Process

  • Hui Xu,
  • Yunyan Wang,
  • Liwei Yao,
  • Yong Ke,
  • Yongjian Luo,
  • Limin Zhang,
  • Jiali Du,
  • Lin Yu,
  • Junjie Cao and
  • Xiaobo Min

18 April 2023

Sulfide precipitation has been widely applied to remove arsenic from acidic wastewater containing As(III) and As(V), due to its simple process and high efficiency. However, the characteristics and composition of the precipitates are also of importanc...

  • Feature Paper
  • Article
  • Open Access
2 Citations
2,333 Views
12 Pages

17 April 2023

Heat-resistant P91 martensitic steel is used to produce high-temperature steam pipelines in (ultra) critical power plants. However, non-metallic inclusions are inevitably produced in the metallurgical process. The type, composition, morphology, quant...

  • Review
  • Open Access
29 Citations
6,029 Views
31 Pages

Nano-Biosensors Based on Noble Metal and Semiconductor Materials: Emerging Trends and Future Prospects

  • Liya Feng,
  • Shujia Song,
  • Haonan Li,
  • Renjie He,
  • Shaowen Chen,
  • Jiali Wang,
  • Guo Zhao and
  • Xiande Zhao

17 April 2023

The aim of this review is to gather current researches into sensors based on noble metal and semiconductor nanomaterials in biomedical detection and elucidate the basic principle and applications of different sorts of semiconductor nanomaterials, i.e...

  • Article
  • Open Access
8 Citations
2,933 Views
12 Pages

Multifunctional Open-Cell Copper Foam with Sphere Pores by a Modified Sintering–Dissolution Process

  • Changxing Li,
  • Yao Wang,
  • Zhipeng Liu,
  • Peiyuan Zheng,
  • Qi Zhang and
  • Bin Han

17 April 2023

In this study, open-cell copper foam with completely interconnected sphere pores was prepared by a modified sintering–dissolution process using a preformed calcium chloride template skeleton as space holder. Compared with the traditional foamin...

  • Article
  • Open Access
1 Citations
2,303 Views
15 Pages

Fatigue Crack Growth in a Monocrystal and Its Similarity to Short-Crack Propagation in a Polycrystal of Nickel

  • Avihai Petel,
  • Ales Jager,
  • Dotan Babai,
  • Juergen Jopp,
  • Arie Bussiba,
  • Mordechai Perl and
  • Roni Z. Shneck

17 April 2023

Short fatigue cracks in polycrystalline materials are very important from both practical and basic aspects, yet they are very difficult to observe. Therefore, it is suggested to emulate some properties of short cracks with long fatigue cracks in mono...

  • Article
  • Open Access
1 Citations
2,899 Views
16 Pages

Effects of Alloying Elements on the Solution and Diffusion of Oxygen at Iron Grain Boundary Investigated by First-Principles Study

  • Jingdan Zhang,
  • Xiaolin Li,
  • Yawei Lei,
  • Yange Zhang,
  • Xiangyan Li,
  • Yichun Xu,
  • Xuebang Wu,
  • Junfeng Yang,
  • Bingsheng Li and
  • Changsong Liu

17 April 2023

The effects of alloying elements (Si, Cr, Mo) on the solution and diffusion of oxygen (O) atoms at the grain boundary of iron (Fe) Σ5(310)/[001] are investigated by the simulations of ab initio density functional theory (DFT). It is found that...

  • Article
  • Open Access
12 Citations
3,083 Views
16 Pages

Microstructures and High Temperature Tensile Behaviours of Laser Powder Bed Fusion Fabricated Al-Mn-Sc Alloy

  • Yuqing Yan,
  • Chengqi Lu,
  • Zhenyu Chen,
  • Yuhao Zhuo,
  • Chuanyang Wang and
  • Qingbo Jia

17 April 2023

The introduction of Sc/Zr inoculates to aluminium (Al) alloys for laser powder bed fusion (LPBF) provides numerous benefits, including laser processability improvement, solidification microstructure control and mechanical property enhancement. Though...

  • Review
  • Open Access
26 Citations
5,882 Views
26 Pages

17 April 2023

The direct laser deposition (DLD) process has seen rigorous research in the past two decades due to its ability to directly manufacture products followed by minimal machining. The process input variables play a vital role in determining the propertie...

  • Article
  • Open Access
3 Citations
2,301 Views
15 Pages

17 April 2023

The further development of lithium-ion batteries leads to an improvement in power densities as well as safety and thus requires an optimization of the materials used. For this purpose, among other approaches, the anode materials are doped with silico...

  • Article
  • Open Access
1 Citations
2,867 Views
10 Pages

17 April 2023

The viscosity and conductivity of the smelting slag of copper oxide concentrate are important for reducing the operating temperature. In this study, seven slag samples were prepared by the reductive smelting of copper oxide concentrate with different...

  • Feature Paper
  • Article
  • Open Access
10 Citations
2,523 Views
16 Pages

Effect of Ca and P on the Size and Morphology of Eutectic Mg2Si in High-Purity Al-Mg-Si Alloys

  • Muhammad Zarif,
  • Ivo Spacil,
  • Thomas Pabel,
  • Peter Schumacher and
  • Jiehua Li

17 April 2023

Controlling the size and morphology of primary and eutectic Mg2Si phase via modification and refinement (i.e., Ca and P addition) in Al-Mg2Si-based alloys containing higher percentages of Si and Mg is of great necessity to ensure their high performan...

  • Article
  • Open Access
7 Citations
2,618 Views
11 Pages

Microstructure Evolution and Effect on Deuterium Retention in TiC- and ZrC-Doped Tungsten under He+ Ion Irradiation

  • Xiaoyu Ding,
  • Jiahui Fang,
  • Qiu Xu,
  • Panpan Zhang,
  • Haojie Zhang,
  • Laima Luo,
  • Yucheng Wu and
  • Jianhua Yao

17 April 2023

Combining the advantages of a wet chemical method and spark plasma sintering, carbide-doped materials W-1wt%TiC and W-1wt%ZrC were prepared. Microstructural evolution in W-1wt%TiC and W-1wt%ZrC under irradiation of 5 keV He+ at 600 °C to fluences...

  • Article
  • Open Access
6 Citations
2,198 Views
17 Pages

Application of MLR, BP and PCA-BP Neural Network for Predicting FeO in Bottom-Blowing O2-CaO Converter

  • Xin Ren,
  • Kai Dong,
  • Chao Feng,
  • Rong Zhu,
  • Guangsheng Wei and
  • Chunyang Wang

16 April 2023

In order to accurately predict the FeO content of slag in the bottom-blowing O2-CaO process of the dephosphorization converter, multiple linear regression model, backpropagation (BP) neural network model and principal component analysis–backpro...

  • Article
  • Open Access
11 Citations
2,412 Views
15 Pages

16 April 2023

In this paper, an ultra-thin Cu/Al composite sheet with a thickness of 0.08 mm was obtained via the cold-rolling composite method using a four-high micro-rolling mill in the laboratory. The rolling reduction of a single pass was 65%. After the anneal...

  • Review
  • Open Access
37 Citations
10,977 Views
20 Pages

Technologies of Recycling REEs and Iron from NdFeB Scrap

  • Fusheng Xiao,
  • Wentao Hu,
  • Jianqi Zhao and
  • Hongmin Zhu

16 April 2023

In recent years, under the background of global low-carbon development, the production of NdFeB magnets has increased dramatically. With the end of magnet life, a large number of discarded products will be produced in the future. At the same time, 6&...

  • Article
  • Open Access
8 Citations
3,974 Views
15 Pages

Comparative Study of Creep and Stress Relaxation Behaviour during Ageing of 7050 Aluminum Alloy

  • Jing-Hua Zheng,
  • Yufeng Jin,
  • Lang Xu,
  • Congze Fan,
  • Wenzhe Song and
  • Yiwei Chen

16 April 2023

This work focuses on quantitatively investigating the relationship between creep and stress relaxation of 7050 aluminum alloy at ageing temperatures. The creep strain rates, creep exponent, n, and activation energy were extracted from both the creep...

  • Review
  • Open Access
38 Citations
6,701 Views
33 Pages

15 April 2023

Low-temperature thermochemical treatments are particularly suitable for use in the surface hardening of austenitic stainless steels without impairing their corrosion resistance. In fact, when using treatment media rich in nitrogen and/or carbon at re...

  • Article
  • Open Access
2 Citations
2,667 Views
12 Pages

15 April 2023

The NSGA-II algorithm was used to establish a multi-objective optimization model for the oxygen enrichment rate of a blast furnace in terms of achieving a lower fuel ratio and higher pulverized coal ratio. The model has the hearth temperature as the...

  • Article
  • Open Access
18 Citations
3,781 Views
13 Pages

Mechanism of Extracting Germanium from Ge-Containing Solution with Tannins

  • Yan Hong,
  • Haokai Di,
  • Shiwei Li,
  • Kun Yang and
  • Libo Zhang

15 April 2023

The process of germanium–tannin complex is the oldest form of technology for extracting germanium from Ge-containing solutions. This reaction mechanism is relatively controversial as it imposes restrictions on ideas and methods for reducing the...

  • Article
  • Open Access
4 Citations
1,707 Views
20 Pages

Investigation of Situational Correlations of Wire Electrical Discharge Machining of Superhard Materials with Acoustic Emission Characteristics

  • Sergey N. Grigoriev,
  • Mikhail P. Kozochkin,
  • Artur N. Porvatov,
  • Alexander P. Malakhinsky and
  • Yury A. Melnik

15 April 2023

The purpose of this research is to find relationships between the parameters of the acoustic emission signals accompanying the electroerosive processing with a wire electrode of metals and hard alloys and the most important process indicators. These...

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Metals - ISSN 2075-4701