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Article

Development of Heat Treatments for Structural Parts in Aluminium Alloys Produced by High-Pressure Die Casting (HPDC)

1
INEGI—Institute of Science and Innovation in Mechanical and Industrial Engineering, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
2
Department of Mechanical Engineering, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
3
Palbit S.A., Rua das Tílias S/N, 3850-582 Albergaria-a-Velha, Portugal
*
Author to whom correspondence should be addressed.
Metals 2024, 14(9), 1059; https://doi.org/10.3390/met14091059
Submission received: 28 August 2024 / Revised: 13 September 2024 / Accepted: 13 September 2024 / Published: 16 September 2024

Abstract

In this work, we intended to study the effect of heat treatments (T5 and flash T6) on blistering, mechanical properties and microstructure for different parts produced by vacuum-assisted HPDC. These parts were produced with primary and secondary aluminium alloys (AlSi10MnMg alloy and AlSi10Mg(Fe) alloy, respectively). The parts presented blisters for all combinations of temperature (between 360 °C and 520 °C) and stage times (15 and 30 min) of solution heat treatments. However, when subjected to the T5 heat treatment, blisters were no longer visible. With this heat treatment, there was an increase in yield strength of 64% for both aluminium alloys and an increase in UTS of 31% in AlSi10Mg(Fe) alloy and of 24% in AlSi10MnMg alloy, when compared to the mechanical properties in the as-cast state. However, there was a decrease in ductility. The AlSi10Mg(Fe) alloy presented a lot of contaminations (especially iron), which impaired the mechanical properties compared to the primary aluminium alloy, AlSi10MnMg.
Keywords: vacuum-assisted HPDC; aluminium alloy; T6 heat treatment; T5 heat treatment; flash heat treatment; blistering; automotive industry vacuum-assisted HPDC; aluminium alloy; T6 heat treatment; T5 heat treatment; flash heat treatment; blistering; automotive industry

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MDPI and ACS Style

Gomes, R.; Soares, G.; Madureira, R.; Silva, R.P.; Silva, J.; Neto, R.; Reis, A.; Fernandes, C. Development of Heat Treatments for Structural Parts in Aluminium Alloys Produced by High-Pressure Die Casting (HPDC). Metals 2024, 14, 1059. https://doi.org/10.3390/met14091059

AMA Style

Gomes R, Soares G, Madureira R, Silva RP, Silva J, Neto R, Reis A, Fernandes C. Development of Heat Treatments for Structural Parts in Aluminium Alloys Produced by High-Pressure Die Casting (HPDC). Metals. 2024; 14(9):1059. https://doi.org/10.3390/met14091059

Chicago/Turabian Style

Gomes, Rui, Gonçalo Soares, Rui Madureira, Rui Pedro Silva, José Silva, Rui Neto, Ana Reis, and Cristina Fernandes. 2024. "Development of Heat Treatments for Structural Parts in Aluminium Alloys Produced by High-Pressure Die Casting (HPDC)" Metals 14, no. 9: 1059. https://doi.org/10.3390/met14091059

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