Barriers to Adopting Lean Construction in Small and Medium-Sized Enterprises—The Case of Peru
Abstract
:1. Introduction
2. Literature Review
2.1. Global Barriers to LC Implementation
2.2. Local Implementation Barriers
3. Research Methodology
3.1. Research Design and Data Collection
3.2. Population and Sample
3.3. Validity Test and Data Analysis
4. Results
4.1. Descriptive Analysis of the Barriers in SMEs
4.2. Difference in the Evaluation of the Barriers
5. Discussion
6. Conclusions
Supplementary Materials
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Professional Expert | Academic Degree | Project Experience |
---|---|---|
Lean Expert 01 | Civil Engineer with more than fifteen years of experience as a consultant, practitioner, teacher, and advanced instructor Lean. | Buildings, roadways, and energy infrastructure projects. |
Lean Expert 02 | Civil Engineer with more than twelve years of experience as a consultant, lean practitioner, and public sector consultant. | Railway, buildings, and hospital projects |
Lean Expert 03 | Civil Engineer with more than thirteen years of experience implementing lean, consultant, and advanced instructor lean. | Mining, buildings, infrastructure, and urban facilities projects |
Lean Expert 04 | Civil Engineer with more than ten years of experience implementing lean, production, planning, and design engineer | Education, hospital, commercial, and building projects. |
Lean Expert 05 | Civil Engineer with more than thirteen years of experience as a project manager, company owner, and advanced instructor lean. | Buildings, commercial, and roadways projects. |
Lean Expert 06 | Civil Engineer with more than twelve years of experience as a university teacher, investigator, and consultant. | Railway, buildings, commercial, sports infrastructure, and mining projects. |
Demographic Characteristics | Frequency | Percentage | |
---|---|---|---|
Experience | 1–5 years | 82 | 66.39% |
6–10 years | 24 | 19.33% | |
11–15 years | 10 | 7.56% | |
16–20 years | 6 | 5.04% | |
More than 20 years | 2 | 1.68% | |
Experience working with lean | 2–3 years | 51 | 41.13% |
3–5 years | 38 | 30.65% | |
5–8 years | 21 | 16.94% | |
8–10 years | 12 | 9.68% | |
More than 10 years | 2 | 1.61% | |
Enterprise type | Construction | 92 | 73.95% |
Consulting and project supervision | 9 | 7.56% | |
Project formulation and design | 8 | 6.72% | |
Project logistics and maintenance | 4 | 2.52% | |
suppliers | 2 | 1.68% | |
other | 9 | 7.56% | |
Project Type | Buildings | 59 | 47.50% |
Infrastructure | 37 | 30% | |
Industrial plants | 7 | 5% | |
Energy and oil | 6 | 4.17% | |
Other | 15 | 11.67% | |
Size of enterprise | micro (1 to 10 people) | 27 | 22% |
small (10 to 50 people) | 32 | 26% | |
medium (50 to 250 people) | 30 | 24% | |
Large (more than 250 people) | 35 | 28% |
Barrier | Code | Reference |
---|---|---|
Lack of collaborative work between academia and the construction industry | CEI1 | [56,57] |
Extensive duration of the Lean learning curve | CEI2 | [58,59] |
Lack of top management commitment to the implementation | CEI3 | [47,60] |
Lack of time to implement lean in ongoing projects | CEI4 | [32,36] |
Lack of up-front work planning and realistic scheduling using Lean tools | CEI5 | [59,61] |
People use tools without sustaining them with culture and philosophy | CEI6 | [13,32,62] |
Lack of improvement culture throughout the organization | CEI7 | [38,63] |
Inability to measure performance and team progress | CEI8 | [64] |
Lack of collaborative planning among project stakeholders | CEI9 | [34,65] |
The low ability of people to recognize waste | CEI10 | [46,66] |
Low knowledge in Lean in professionals who graduated from university | TFL1 | [17,67] |
Lack of knowledge of the fundamental purpose and rationale of Lean implementation | TFL2 | [63,66] |
Lack of knowledge and experience in the implementers | TFL3 | [68] |
Replicating another organization’s lean strategy | TFL4 | [58,69] |
Low organizational commitment | TFL5 | [13,69] |
Lack of leadership and empowerment of people in the project | TFL6 | [39] |
Local and not global flow optimization | TFL7 | [66,68] |
Lack of centralized stored and shared information to generate continuous improvement cycle | HCF1 | [13,66,70] |
Lack of collaboration of all project stakeholders at all levels and early stages of design and production (suppliers, subcontractors, etc.) | HCF2 | [65,71] |
Wrong selection of Lean tools | HCF3 | [72,73] |
Lack of self-criticism to learn from mistakes and identify problems | HCF4 | [74] |
Lack of transparent information between team members and management, reducing reliability in Lean | HCF5 | [75] |
The difficulty of top management communication with improvement initiatives | HCF6 | [12,32,72] |
Lack of clear definition of scope, identification of value, and definition from the customer’s point of view | VOS1 | [63,69] |
Lack of long-term thinking in the organization for the implementation of Lean | VOS2 | [13,71] |
Lack of information exchange between teams, suppliers, and subcontractors | VOS3 | [13,76] |
People in meetings do not respect the opinion of others and impose their ideas | VOS4 | [77] |
Activity | Description |
---|---|
Collecting barriers identified by the experts | General data was obtained from the experts, implementation experiences, and barriers specific to project participation. |
Analysis of the list of barriers by the experts | An interview was conducted with the experts, and each expert evaluated the barriers identified in the literature with a degree of priority. A total of 25 out of 68 barriers were used for the survey. |
Validation of barriers with experts | The experts add barriers from their own experience, and two barriers are added in this process, ending the survey with 27 barriers. |
Barrier | Construction | Design | Other Stages | Buildings | Infrastructure | Other Sectors | Long Enterprise | SMEs |
---|---|---|---|---|---|---|---|---|
CEI1 | 69.40% | 56.90% | 66.30% | 67.90% | 70.00% | 58.60% | 58.80% | 70.90% |
TFL1 | 60.60% | 66.20% | 56.30% | 61.60% | 60.80% | 55.70% | 50.30% | 64.30% |
CEI3 | 58.30% | 58.50% | 52.50% | 55.90% | 61.70% | 51.40% | 49.10% | 60.70% |
CEI2 | 57.90% | 60.00% | 57.50% | 56.20% | 61.70% | 54.30% | 53.30% | 59.80% |
CEI4 | 55.40% | 55.40% | 56.30% | 54.90% | 59.60% | 44.30% | 45.50% | 59.10% |
TFL2 | 55.20% | 61.50% | 52.50% | 55.20% | 59.20% | 44.30% | 47.90% | 58.30% |
CEI5 | 52.10% | 66.20% | 57.50% | 55.90% | 55.00% | 44.30% | 43.60% | 58.00% |
TFL3 | 54.20% | 58.50% | 48.80% | 53.70% | 57.10% | 44.30% | 43.00% | 57.80% |
HCF1 | 55.00% | 56.90% | 55.00% | 56.50% | 55.40% | 48.60% | 50.30% | 57.00% |
CEI6 | 54.40% | 60.00% | 48.80% | 53.30% | 57.50% | 47.10% | 47.30% | 56.70% |
TLF6 | 54.40% | 53.80% | 52.50% | 52.70% | 58.30% | 45.70% | 46.70% | 56.70% |
HCF2 | 55.80% | 50.80% | 45.00% | 54.00% | 56.30% | 45.70% | 47.30% | 56.30% |
CEI8 | 51.30% | 50.80% | 48.80% | 50.20% | 55.40% | 38.60% | 38.80% | 55.20% |
TFL4 | 53.10% | 53.80% | 51.30% | 51.70% | 55.40% | 50.00% | 47.90% | 54.80% |
HCF3 | 53.30% | 55.40% | 48.80% | 53.30% | 53.80% | 48.60% | 51.50% | 53.50% |
CEI7 | 51.00% | 55.40% | 50.00% | 50.20% | 53.80% | 48.60% | 45.50% | 53.50% |
TLF7 | 51.50% | 58.50% | 48.80% | 50.50% | 54.60% | 48.60% | 48.50% | 53.00% |
HCF5 | 51.70% | 46.20% | 42.50% | 50.20% | 50.80% | 45.70% | 42.40% | 52.60% |
TFL5 | 52.50% | 49.20% | 47.50% | 50.20% | 53.30% | 51.40% | 49.10% | 52.40% |
HCF6 | 50.40% | 47.70% | 46.30% | 50.50% | 50.80% | 41.40% | 43.60% | 51.70% |
HCF4 | 50.80% | 53.80% | 42.50% | 50.20% | 51.30% | 45.70% | 47.30% | 51.10% |
VOS2 | 46.50% | 56.90% | 47.50% | 46.70% | 50.00% | 44.30% | 38.20% | 51.10% |
VOS3 | 45.00% | 61.50% | 51.30% | 45.10% | 50.80% | 47.10% | 39.40% | 50.40% |
CEI9 | 46.90% | 55.40% | 45.00% | 47.90% | 50.00% | 37.10% | 39.40% | 50.40% |
VOS1 | 48.80% | 52.30% | 42.50% | 45.70% | 53.30% | 42.90% | 43.60% | 50.00% |
CEI10 | 45.80% | 50.80% | 37.50% | 44.10% | 49.20% | 37.10% | 37.60% | 48.00% |
VOS4 | 44.80% | 46.20% | 42.50% | 43.80% | 45.80% | 44.30% | 38.80% | 46.70% |
Code | Factor | ||||
---|---|---|---|---|---|
1 | 2 | 3 | 4 | ||
Collaboration, education, and implementation. | CEI1 | 0.541 | |||
CEI2 | 0.614 | ||||
CEI3 | 0.641 | ||||
CEI4 | 0.782 | ||||
CEI5 | 0.728 | ||||
CEI6 | 0.640 | ||||
CEI7 | 0.635 | ||||
CEI8 | 0.706 | ||||
CEI9 | 0.702 | ||||
CEI10 | 0.417 | ||||
Lean theory and Philosophy. | TFL1 | 0.602 | |||
TFL2 | 0.595 | ||||
TFL3 | 0.605 | ||||
TFL4 | 0.727 | ||||
TFL5 | 0.608 | ||||
TFL6 | 0.531 | ||||
TFL7 | 0.414 | ||||
Lean tools, coordination, and information flow. | HCF1 | 0.755 | |||
HCF2 | 0.608 | ||||
HCF3 | 0.825 | ||||
HCF4 | 0.610 | ||||
HCF5 | 0.589 | ||||
HCF6 | 0.550 | ||||
Organizational vision and system. | VOS1 | 0.516 | |||
VOS2 | 0.549 | ||||
VOS3 | 0.792 | ||||
VOS4 | 0.620 |
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Huaman-Orosco, C.; Erazo-Rondinel, A.A.; Herrera, R.F. Barriers to Adopting Lean Construction in Small and Medium-Sized Enterprises—The Case of Peru. Buildings 2022, 12, 1637. https://doi.org/10.3390/buildings12101637
Huaman-Orosco C, Erazo-Rondinel AA, Herrera RF. Barriers to Adopting Lean Construction in Small and Medium-Sized Enterprises—The Case of Peru. Buildings. 2022; 12(10):1637. https://doi.org/10.3390/buildings12101637
Chicago/Turabian StyleHuaman-Orosco, Cristian, Andrews A. Erazo-Rondinel, and Rodrigo F. Herrera. 2022. "Barriers to Adopting Lean Construction in Small and Medium-Sized Enterprises—The Case of Peru" Buildings 12, no. 10: 1637. https://doi.org/10.3390/buildings12101637
APA StyleHuaman-Orosco, C., Erazo-Rondinel, A. A., & Herrera, R. F. (2022). Barriers to Adopting Lean Construction in Small and Medium-Sized Enterprises—The Case of Peru. Buildings, 12(10), 1637. https://doi.org/10.3390/buildings12101637