1. Introduction
The buildings sector accounts for nearly 30% of global energy consumption and 26% of global operational-related CO
2 emissions [
1]. Decarbonizing the global buildings sector is consequently essential to averting severe climate change. In order to achieve the targets of the Paris Agreement, all new buildings must be net-zero carbon in operation by 2030, and all existing and new buildings must be net-zero carbon across the whole life cycle by 2050 [
2]. In this context, ground source heat pumps (GSHPs) are potentially effective solutions for decarbonizing energy for the heating and cooling of buildings.
GSHP system can provide high-efficient heating and can be adaptable to various environments [
3]. Moreover, the system can generate borehole free cooling along with high-temperature cooling terminal units, such as radiant panels and chilled beams with an inlet water temperature ranging from 16 to 18 °C in summer. Due to the advantages, the GSHP market in Europe experienced an expansion in the last few years [
4]. Finland, as one of the northernmost countries, has utilized the GSHP technology extensively [
5]. According to the Finnish Heat Pump Association, annual sales of large-scale GSHPs (with a maximum heating capacity of over 26 kW) exceeded 2000 units in 2023 [
6].
GSHP efficiently transfers heat to and from the ground through multiple borehole heat exchangers, composing what is commonly referred to as a borehole field for heating or cooling purposes. Appropriate design of the borehole field is crucial to ensure the sustainability of the whole GSHP system. However, designing borehole fields still faces several challenges in Finland. As the climate in Finland falls under the Df category (cold, no dry season) in the Köppen Geiger climate classification [
7], most buildings are heating- dominant. In the case of using GSHP, the borehole field needs to handle more heating than cooling load. On the one hand, an undersized borehole field would result in an overcooled ground, leading to deterioration of the coefficient of performance (COP) of the system and even damage to the brine heat exchangers due to the volumetric expansion of the groundwater in boreholes [
8]. On the other hand, an oversized borehole field would sharply increase the investment expenses, rendering the system economically unfeasible. Therefore, the optimal design of the borehole field needs to consider both the ground temperature limit and investment cost. Detailed reviews of the borehole field design studies have been conducted by several researchers [
9,
10,
11].
A potential solution to solve the challenges is to install an auxiliary heating system to cover the peak heating load and use the GSHP for the base heating load, composing a hybrid GSHP system [
12]. The auxiliary heating source can be solar thermal collectors, electricity boilers, or even district heating. Even though the hybridization of the system can significantly reduce the drilling cost for longer boreholes, the presence of multiple heating sources complicates the control of hybrid GSHP systems. Without optimal control, the anticipated energy savings from the hybrid GSHP system may be constrained. Therefore, implementing smart control for hybrid GSHP systems is crucial to ensure optimal performance, particularly when considering the characteristics of the backup heating source.
The backup heating sources can be generally classified as stable and unstable heating sources. Solar energy exemplifies an unstable heating source, given its sensitivity to unpredictable weather conditions. The hybrid system where the GSHP is coupled to solar collectors is the so-called solar-assisted GSHP system [
13]. In this system, solar collectors can produce domestic hot water (DHW) and space heating for the building [
13]. In addition, the solar energy can be used to charge the ground [
14,
15]. Injecting solar heat into the ground can increase the COP of the heat pump but may also increase the pumping energy and reduce the solar fraction [
16]. In the case of borehole free cooling, the ground charging time needs to be controlled according to the operating limit of the borehole heat exchanger outlet temperature [
16]. Due to the multiple usage ways of solar energy, solar-assisted GSHP systems often use rule-based control methods, which establish specific operational modes for the system. For example, Reda [
16] investigated different control strategies of a solar-assisted GSHP for a building located in Helsinki, Finland. He compared three operational modes: (1) solar heat used for charging the ground all the time, (2) solar heat used for charging the ground from November to February and to produce DHW and space heating for the rest of the year, and (3) solar heat used primarily for supplying DHW and space heating and secondarily for charging the ground. The results showed the third operational mode is the optimal one for short and long boreholes in terms of high seasonal system efficiency.
Apart from solar energy, stable backup heating sources like electric boilers and district heating are widely used in hybrid GSHP systems. These systems can utilize advanced model-based control strategies to optimize load distribution among multiple heating sources, considering energy price differences and system efficiencies among different supply systems. In previous studies, model-based control methods, such as dynamic programming control, model predictive control (MPC), and linear optimal control, have been used for the optimal load distribution [
17]. In these methods, the objective of the control is to minimize the cost function over a certain period subject to specific constraints. For dynamic programming control and linear optimal control, it is even possible to apply a constraint of zero thermal imbalance to the ground during the whole control period.
The optimal load distribution can also be conducted through a rule-based control method. Atam et al. [
18] derived a specific criterion denoted as ‘
r’ from the cost function of a hybrid GSHP system, incorporating a GSHP, a gas boiler, a passive cooler, and an active chiller. The criterion is related to time-dependent energy prices, heat pump COP, and boiler efficiency. This criterion can be used for determining whether to use the GSHP or the boiler. Based on observations, it can be inferred that the determined criterion ‘r’ may be incorporated into a rule-based control strategy, obviating the necessity for a model-based control algorithm. However, this type of control method requires additional adjustments to the determined criterion or other control rules to realize the temperature constraints of brine temperature. For example, Puttige et al. [
19] added one penalty variable to the determined criterion to minimize the annual operational cost of heating and cooling by ensuring a balanced operation of the ground.
The primary challenge of cost optimization lies in the prediction of GSHP’s COP. Generally, the heat pump COP hinges on the GSHP operational conditions, such as the inlet temperatures of the working fluids into the evaporator and condenser and the mass flow rates through the evaporator and condenser. For modulating GSHPs, COP is further affected by the partial load condition of the heat pump, which is controlled by a frequency inverter. The formulation of the heat pump COP can affect the control optimization result of the hybrid GSHP system.
Many studies have investigated different formulations of the heat pump COP for control optimization in hybrid GSHPs. Verhelst [
20] applied a linear MPC method to optimize the operation of a hybrid GSHP system comprising a heat pump, a borehole field, a gas boiler, and a chiller. The objective is to maximize the thermal comfort, minimize energy costs, and realize the long-term sustainability of the ground. He compared the nonconvex optimization problem caused by the temperature-dependent COP with the convex optimization problem induced by a simplified constant COP based on the weekly time-step case. The comparative study revealed almost no difference between simplified and accurate COP representations when the cost function penalized power peaks. Weeratunge et al. [
21] developed an MPC using a mixed integer linear programming approach to optimize the operation cost for a solar-assisted GSHP system coupled with thermal storage and electricity heater under dynamic electricity prices. The formulation of COP of a heat pump for a given flow rate is linear to the entering water temperature of the heat pump. They compare the MPC with a setpoint control. The results showed the operational cost of the solar-assisted GSHP system was reduced by 7.8% by MPC compared to the setpoint-based control. Atam et al. [
22] proposed a convexification method for nonconvex optimal and model predictive control problems in HVAC systems. The method was tested on a hybrid GSHP case where the heat pump COP is calculated as a linear function of the fluid temperature. The proposed convexified optimal control was compared to a dynamic programming control for the total energy cost minimization of the hybrid GSHP system. The results of the convexified optimal control were similar to those obtained by using dynamic programming. Atam et al. [
18] also conducted a detailed simulation-based analysis of three different control approaches, including a prediction-based dynamic programming control, a nonlinear model predictive control, and a linear optimal control, for minimizing the energy consumption of a hybrid GSHP system coupled to a gas boiler and a chiller. The results showed that the energy consumption minimization results by using nonlinear MPC and the linear optimal control assuming constant heat pump COP values were very close to the results by using the dynamic programming control with less than 10% deviation. Figueroa et al. [
23] analyzed four different MPC modeling strategies, considering whether to use a complicated formulation of the COP and whether to use a complex borehole field. They found that using a constant COP can cause a bang–bang behavior (completely on and off) of the heat pump. In contrast, accurate modeling of the COP dependent on sink and source temperatures, variable mass flow rates, and the modulation level can realize a smoother operation of the heat pump. Furthermore, accurate COP predictions can help MPC realize more savings under a higher electricity-to-gas price ratio. The total energy cost was saved by 0.5%, 1.9%, and 2.7% for the low, average, and high electricity-to-gas price ratios, respectively.
In contrast to research regarding hybrid GSHP systems with boilers, there is relatively limited work on control optimization for hybrid GSHP systems integrating district heating. The characteristic of the district heating tariff differentiates the control optimization problem from the electricity boiler. In Finland, the district heating tariff contains two parts: the power fee determined by the peak district heating power used during the whole year and the energy fee based on energy consumption. This characteristic of the district heating tariff introduces more complexity to the control of the hybrid heating system.
So far, only a few studies have tackled control optimization in hybrid GSHP systems coupled with district heating. Puttige et al. [
19] presented a rule-based control method to minimize the annual operational cost of heating and cooling for a hybrid GSHP system coupled with district heating and cooling. The GSHP system model was developed by using both an analytical model and an artificial neural network. However, the new control method was developed to save energy costs only from the perspective of the energy provider. The heating power limits of GSHP or district heating and power fees were not considered in the analysis. In addition, the control time horizon in their proposed control was only one hour, which means the price comparison was only carried out for the next one hour. The effect of a longer control time horizon was not considered. Gustafsson and Rönnqvist [
24] used mixed integer linear programming (MLIP) models to minimize the life cycle cost of a hybrid heating system consisting of the GSHP, district heating, and gas boiler for building owners. The results suggested that the mixed integer linear programming was able to adequately address both the district heating and the electricity tariffs. Nevertheless, in their optimization work, the electricity price and heat pump COP were both set as constant for the whole year, which neglected the effects of the dynamic price difference and justification of the assumed heat pump COP.
Therefore, based on the authors’ best knowledge, below are the following research gaps:
There are limited studies focused on minimizing energy costs in hybrid GSHP systems integrated with district heating, considering the heating power limits of GSHP and district heating on the energy cost for building owners.
The effects of heat pump COP value and control time horizon in cost-effective controls have not been investigated in hybrid GSHP systems integrated with district heating.
The study aims to investigate several control parameters of a cost-effective control strategy for reducing the total energy cost of a hybrid GSHP coupled with district heating from the perspective of building owners. The studied parameters include the heating power limits of GSHP/district heating, heat pump COP value for control, and control time horizon. The hybrid GSHP system was modeled and simulated by IDA Indoor Climate and Energy (IDA ICE) 4.8. Based on the model, a rule-based control strategy was developed to minimize the energy cost for the hybrid GSHP system. The effects of studied parameters on the short-term hybrid GSHP system performance, energy cost, CO2 emissions, and long-term brine temperature behavior were analyzed.
4. Discussion
This study used rule-based control instead of model-based control to reduce the energy cost of the hybrid GSHP system. Even though, compared to rule-based control methods, some model-based control methods may offer better results within variable constraints, rule-based control is still preferred in actual cases due to its considerable simplicity and wide applicability. It may continue to be the dominant control method for the next two decades [
17]. The study provides insights into the feasibility of cost savings through the developed rule-based control strategy. However, conducting comparable studies between rule-based and model-based control methods would be interesting for future work.
The control parameters were investigated within specific value ranges. For power limits, this study examined a 40% decrease in district heating power and a 20% decrease in heat pump heating power. Additionally, the values of COPctrl and the control time horizon were explored within certain ranges. The simulation results clearly demonstrated the effects of these parameters on the system’s annual energy cost, CO2 emissions, and long-term borehole heat exchanger performance. However, future studies could explore other values of these control parameters to further understand their impacts.
The control parameters should be determined to prioritize the long-term operational safety of the hybrid GSHP system, followed by the minimization of energy costs. The studied GSHP system will still face a risk of borehole freezing over the next 25 years, even with the cost-effective control. Therefore, reducing ground thermal imbalance is a top priority. Based on the parameter analysis, limiting the power of district heating can reliably reduce the annual total energy cost without significantly affecting the ground thermal imbalance. However, there is a conflict when it comes to deciding the power limit on GSHP and the value of COPctrl. The study recommends first limiting the GSHP power to ensure the borehole system remains nonfreezing and then selecting an appropriate value for COPctrl. The optimal COPctrl value for cost savings ranges from 3.6 to 4.0, which is approximately between the seasonal performance factor and the COP at rated conditions. Practically, it is easier to set the COP value at rated conditions as COPctrl. However, if measurement data for the GSHP are available, using the seasonal performance factor as COPctrl is possible since the smaller value of COPctrl can further mitigate ground thermal imbalance and reduce long-term brine temperature variation.
A good question is whether to keep the ground fully balanced during the whole lifetime. The developed cost-effective control strategy cannot consider the constraint of zero thermal imbalance. By reducing the power of GSHP and adjusting the COPctrl, the borehole system was maintained under nonfreezing conditions for the next 25 years. However, the ground thermal imbalance was not eliminated. The brine temperature would still drop year by year. The decrease in the brine temperature may affect both GSHP heating and free cooling performances and thus influence the long-term energy cost. Nevertheless, the energy cost can be influenced by factors such as future climate changes, energy escalation rates, and real interest rates. In the future, it would be interesting to carry out detailed research regarding the effect of ground thermal balance on the long-term energy cost.
To maintain ground thermal balance, using solar energy to charge the ground could be another possibility. Installing solar collectors involves additional investment, which requires a detailed life cycle assessment. Additionally, it will further complicate the control of the hybrid GSHP system. The feasibility and benefits of this solar-assisted GSHP system could be investigated in future work.
The annual energy cost savings through the cost-effective control could be dependent on real-time energy prices. The magnitude and frequency of energy price changes could affect cost savings. This study uses hourly electricity prices and monthly district heating prices from September 2022 to August 2023. The annual cost savings through the cost-effective control was visible. However, in years with significantly lower electricity prices or higher district heating prices, the cost-effective control may not be more beneficial than the GSHP-prioritized control. In addition, the study found that the effects of the control time horizon were marginal. However, in scenarios with more frequent and significant price changes, the impact of adjusting the control time horizon could become more pronounced. In the future, sensitive analysis could be carried out to test the cost-effective control strategy under various energy price scenarios and different energy tariffs.
The proposed cost-effective control could not lead to the preferred lowest CO
2 emissions under the condition of current CO
2 emission factors. In Finland, district heating currently carries higher CO
2 emissions compared to electricity, primarily due to its higher reliance on fossil fuels. However, this trend will be changed in the future when more renewable energy sources are integrated into district heating production to realize the carbon-neutral target by 2035 [
34]. More detailed CO
2 emission analyses for different decarbonization scenarios could be considered in future work.
For building owners, implementing the cost-effective control strategy in a hybrid GSHP system requires advanced metering and automation. This involves the installation of energy meters and the programming of control algorithms. Additionally, experts are needed to analyze the performance of both the building and the complex hybrid GSHP system, providing guidance on setting key control parameters. For example, to determine the power limits, it is essential to know how much district heating and GSHP power can be safely restricted without compromising peak heating power supply and risking indoor thermal comfort. Therefore, a comprehensive analysis of heating demand and the indoor thermal environment is necessary before making decisions. A straightforward solution could be to purchase corresponding energy services from an energy company. This will ensure reliable and professional energy management, maintenance, and monitoring services.