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Review

Influence of Steel Slag on Properties of Cement-Based Materials: A Review

1
School of Civil and Environmental Engineering, Ningbo University, Ningbo 315000, China
2
China Construction Eighth Engineering Division Corp., Ltd., Shanghai 200122, China
*
Author to whom correspondence should be addressed.
Buildings 2024, 14(9), 2985; https://doi.org/10.3390/buildings14092985
Submission received: 17 August 2024 / Revised: 15 September 2024 / Accepted: 17 September 2024 / Published: 20 September 2024
(This article belongs to the Section Building Materials, and Repair & Renovation)

Abstract

:
The improper treatment of steel slag (SS) will cause serious environmental problems. Therefore, appropriate management and disposal practices are essential to mitigate the potential environmental risks. This paper delineated the impact of steel slag on cement-based materials’ working performances. The paper provides an exhaustive overview of the mechanical properties, encompassing flexural strength, compressive strength, etc. Finally, the frost resistance, sulfate attack resistance, and seepage resistance of steel slag cement were outlined. This literature review found that steel slag increases the fluidity of cement-based materials, with a setting time approximately 210% to 300% longer than that of Portland cement (PC). When the replacement rate is 50%, the compressive strength can reach 60–80 MPa and the bending strength can reach 6–9 MPa. An optimal replacement of steel slag improved concrete’s frost resistance by 15–20% and reduced permeability by up to 30%.

1. Introduction

The ecological environment is one of the critical problems in the field of civil engineering. With the human economy’s rapid development and public health improvement, the production of bulk solid waste is increasing daily [1,2]. The safety and stability of the ecological environment are seriously threatened [3]. Steel slag and fly ash are bulk waste, and their disposal and utilization are essential to understanding issues such as ecological stability and environmental safety. Different from blast furnace slag, steel slag is the waste slag produced in the process of iron and steel smelting. It is mainly composed of ferrite and calcium barium produced in the process of cooling and solidification of molten steel in steel furnaces. Different treatment and utilization methods need to be carried out according to different components and characteristics [4,5]. Most steel slag and fly ash are dumped, discarded, or stored in different non-environmentally friendly forms [4,5,6]. They will release trace elements and leach out high-alkalinity water [7,8]. These not only harm surface- and groundwater but also seriously endanger human health and the growth and survival of plants and animals [9,10]. Consequently, it is imperative to implement strategies for the appropriate disposal and sensible usage of this solid waste. It is essential to preserve the health of water sources, safeguard plant and animal development, and preserve the well-being of humans [11,12,13].
Materials containing cement emerged as the predominant choice for construction materials in civil engineering. The production of silicate cement leads to a significant consumption of land, mineral resources, and energy in cement making [14,15]. Concurrently, a significant release of carbon dioxide and other harmful gasses will occur, resulting in considerable ecological pollution. Related research indicates that each ton of cement releases approximately 0.79 tons of CO2 [16,17,18]. About 8–9% of global CO2 emissions come from the concrete industry [19,20].
As a result, discussions about the sustainability of cement concrete have been initiated [21,22]. On the one hand, the cement industry must undergo industrial restructuring [23,24]. On the other hand, human beings must vigorously develop eco-friendly and sustainable cement-based materials [25,26,27,28,29]. We should endeavor to minimize the consumption of natural resources and energy throughout the life cycle of cement materials, from production to utilization [30,31]. This even enables cement materials to be recycled after disposal [32,33,34]. Consequently, initiating energy conservation and embracing sustainable development has emerged as an indispensable trend in the cement industry to ensure its vitality [35].
The chemical composition of steel slag exhibits remarkable diversity, primarily comprising metallic elements such as Fe, Ca, Mg, and Si, as well as trace amounts of MnO2 and Al2O3 [36,37,38]. Additionally, it encompasses compounds like CaSiO3 and FSCA, along with SiO2, which has a resemblance to the chemical composition of Portland cement [39,40,41,42,43,44]. Notably, steel slag has the potential to facilitate cement hydration, including dicalcium silicate (C2S), tricalcium silicate (C3S), and calcium ferric aluminate (C4AF) [45,46,47,48]. Therefore, steel slag could potentially impart a favorable effect on the properties of cement-based materials [49,50,51]. Furthermore, steel slag contains SiO2, which has a particular strength in terms of chemical composition. Therefore, it could be utilized as a filler for strength enhancement in composites [52,53].
Some researchers have explored the effects of chemical exposure on the durability of geopolymer concrete incorporating silica fumes and nano-sized silica at different curing temperatures [54]. Additionally, the strength and flexural behavior of self-compacting concrete with steel fibers and silica fumes have been investigated [55]. A comprehensive review has also been conducted on the use of waste slags as sustainable construction materials, analyzing their physico-mechanical properties [56]. Furthermore, the impact of nanomaterials on the properties and performance of geopolymer concrete has been extensively reviewed [57]. These studies provide valuable insights into the potential benefits and limitations of using steel slag in cement-based materials.
To summarize, using steel slag concrete might improve the overall effective use of resources. Forming a harmonious alliance between the steel and building materials industries was key in reducing pollution, protecting the environment, and achieving emissions’ reduction [58,59,60].
At present, little research exists on the impact of steel slag in steel slag concrete on the working performance of cement-based materials and the related corrosion resistance. The main research question of this paper is how to effectively use steel slag as a component of cement-based materials to reduce its potential environmental impact. This overview systematically presented the primary studies and advances in steel slag’s working performance, mechanical performance, and durability. In addition, the development of steel slag cement-based materials and prospective challenges were discussed. It established a theoretical basis for the practical application of steel slag concrete.

2. Steel Slag Cement-Based Materials’ Working Performance

The working performance of steel slag concrete has been extensively discussed by numerous scholars. The well-designed mixture should not exhibit water exudation and segregation issues. It should also meet the requirements of fluidity, cohesiveness, and water retention. Many scholars have reached the consensus that achieving the optimal working performance of cement-based materials requires controlling steel slag admixture [61,62,63,64,65,66,67,68,69,70,71,72,73,74,75,76,77,78,79]. Table 1 summarizes the impact of different utilization categories of steel slag on the working performance of cement-based materials.

2.1. Steel Slag as Cementing Material

Martins [61] utilized steel slag powder (SSP), linear alkyl benzene sodium sulfonate (LAS), and cement to fabricate a composite cementitious material. It was found that steel slag powder can delay the hydration process and affect the hydration kinetics (as shown in Figure 1). Moreover, it was noteworthy that steel slag powder boosts fluidity with the freshly mixed cementitious material in Figure 2. The maximum increase in spread diameter values of cement-based materials incorporating steel slag was observed to be 58.1 mm when compared with Portland cement. These observations aligned with the findings of a study conducted by Frank [62].
Tian [63] pointed out that some of the steel slag could be used as a cement substitute and researched the working performance of steel slag cement-based materials. Varying proportions of steel slag (0%, 10%, 15%, and 20%) were utilized. The fluidity of the cement slurry and the slump of the concrete mix were also evaluated experimentally. The slump and spread diameter are corresponding relations. As the steel slag content increased, the slump of the concrete mix initially decreased by 48.6%, then increased by 63%, and ultimately decreased again by 26.5%. The decline in slump could be attributed to the filler effect, which imparts supplementary surface sites for the nucleation of hydrates, because as the water requirement of steel slag powder is larger than that of cement, with the further increase in steel slag powder content, the free water in concrete decreases with the increase in steel slag powder content under a certain water consumption condition, resulting in the decrease in the slump value of steel slag concrete [64,65,66,67,68]. Moreover, the increase in slump could be ascribed to the ball effect. When the content of steel slag powder is small, mixing a certain amount of steel slag powder with cement can improve the particle composition of the cementing material. Well-graded cementite materials can improve the water leakage of concrete, thereby improving the slump of concrete [69,70,71,72,73,74].

2.2. Steel Slag as Aggregates

Wang [75] adopted the orthogonal experimental design method in their study. Steel slag was used instead of sand to compare steel slag concrete with regular concrete. The findings showed that the steel slag concrete has good compatibility and can meet the requirements of concrete. Both the steel slag admixture and the water–cement ratio had an influence on the slump. Among them, the steel slag admixture had the most significant effect on the concrete slump. The findings suggest that utilizing steel slag as an admixture in concrete mixtures can improve its workability and overall quality. Additionally, optimizing the water–cement ratio is crucial for achieving the desired consistency in structural applications. Further research into these factors could lead to advancements in sustainable construction practices using industrial by-products like steel slag.
Subathra Devi [76] studied the influence of steel slag substitution for coarse or fine aggregates on concrete’s working performance. The results revealed a decrease in concrete compatibility as the substitution ratio increased. Fine aggregate substitution had a better compatibility than coarse aggregate substitution (as shown in Table 2).

2.3. Steel Slag Carbonization

Luan [77] carbonated steel slag for 60 min and 120 min, while different steel slag admixtures were then made by grinding. Then, the standard consistency water consumption and the cement mortar flow rate were determined. Results showed that the uncarbonated steel slag almost did not affect the cement’s standard consistency water consumption. With the gradual increase in the carbonization weight gain rate, the water consumption required to achieve the standard consistency increases gradually when the cement is mixed with carbonized steel slag. With the carbonation weight gain rate escalating, a gradual augmentation was observed in the water consumption required to meet standard coherence in cement mixed with carbonated steel slag.
Rui [78] compared the impact of the CO2-immobilized steel slag on the hydration properties of cement concrete. The findings demonstrated that the CO2-fixed steel slag facilitated the early hydration process of cement-based materials. Figure 3 illustrates the impact of SSP on the hydration heat and cumulative heat of cement-based materials. The results indicated that SSP delayed exothermic process of cement concrete. The carbonized steel slag expedited the hydration of cement concrete. Therefore, the hardening of cement concrete was accelerated and thus, the setting time was decreased [79]. The surface of porous carbonized products was formed by the CO2 fixation process’ chemical reaction, which increased the specific surface area. As a result, the water absorption rate was increased, while the free water content was diminished.

3. Steel Slag Cement-Based Materials’ Mechanical Performance

In civil engineering, the mechanical performance of materials is usually regarded as the most paramount part and is an essential basis for designers in material selection. Scholars used test data to evaluate their merits. The strength of concrete served as a vital assurance for the safety and stability of a structure, both under load-bearing conditions and non-load effects. The strength tested for concrete encompasses various types, including compressive strength, tensile strength, and flexural strength [75,76,77,78,79,80,81,82,83,84,85]. Table 3 summarizes the impact of different steel slag utilization categories on the mechanical performance of cement-based materials.

3.1. Steel Slag as a Cementing Material

Roslan [81] replaced cement with a 5%, 10%, 15%, and 20% proportion of steel slag separately. The results demonstrated that incorporating steel slag enhanced cement concrete’s compressive strength. The addition of 10% steel slag was the optimum dose. At the age of 3 days, the early compressive strength of the specimen was 27%, which was greater than the control sample. At 28 days, the specimen with 10% doping attained its maximum compressive strength of 42 MPa (Figure 4a). The splitting tensile strength results are shown in Figure 4b [80]. The results indicated that adding steel slag positively improved the flexural strength. This improvement can be attributed to the filling effect and pozzolanic activity of steel slag in the concrete mixture [64,65,66,67,68].
Zhu [81] prepared concrete specimens of steel slag by substituting 10%, 20%, and 30% of the cement. Experiments of compressive strength and flexural strength were conducted. It was observed that as the steel slag powder content increased, the concrete’s compressive and flexural strength exhibited an initial increase followed by a subsequent decrease at all ages. The optimum amount of steel slag powder admixture was 10%. At the age of 28 days, the compressive and flexural strengths of the specimens were 51.3 MPa and 5.21 MPa, respectively. These values were 6.9% and 8.31% higher than the control specimens.

3.2. Steel Slag as Aggregates

Yang [82,83,84] formulated concrete with steel slag coarse aggregates by substituting natural stones with steel slag of equivalent quality. The concrete’s short-term and long-term compressive and splitting tensile strengths were investigated. The results demonstrated that the compressive and splitting tensile strengths initially increased and then decreased as the steel slag substitution rate increased. This could be due to after the hydration reaction, the calcium hydroxide can not only promote the hydration of steel slag powder, but also rehydrate with steel slag powder to produce calcium aluminosilicate. The calcium aluminosilicate binds closely to cement slurry, which improves the compressive strength of concrete, but too much steel slag powder reduces the C-S-H hydrate of the cement slurry, which leads to a decrease in the compressive strength of concrete [82,83,84]. Steel slag had better compressive and tensile properties in the short and long term at a 50% replacement rate. At 120 days of age, the compressive strength of the specimen reached 67 MPa, which exhibited an 18.2% increase (ordinary concrete was the control group).
Keertan [85] employed steel slag to replace coarse aggregates at varying percentages, specifically 40%, 45%, and 50%. The mechanical performance of concrete was investigated. The findings indicated that 50% of the steel slag admixture performed better in compressive strength and splitting tensile strength (Figure 5) [81]. The compressive strength of the specimen was 87.6 MPa at the age of 120 days, which was 12.2% higher than that of the control specimen.
Lai [86] replaced coarse and fine aggregates with steel slag in 0~80% and 0~60% proportions. The results revealed that the optimum substitution rates for coarse and fine aggregates were 50% and 30%. With this ratio, compared to Portland concrete, the compressive strengths at 7, 28, and 90 days were increased by 5.32%, 5.76%, and 19.32%. The compressive strength of concrete increased significantly in the later stage.

3.3. Steel Slag Carbonization

Mo [87] conducted CO2 carbonation curing (at 0.1 MPa gas pressure) of pure steel slag specimens and mixed specimens of steel slag blended with 20% Portland cement for 14 days. The mechanical performance was studied quantitatively. The results demonstrated an obvious increase in the compressive strength of the specimens following carbonation, with respective values of 44.1 MPa and 72.0 MPa. As the carbonation time increased, the amount of calcium carbonate formed and the compressive strength of the specimens also increased [88,89,90]. These findings were consistent with the results obtained by Bukowski and Zhang [91,92].
Liu [93] carried out a comparative study on the mechanical performance of low-carbonated steel slag specimens (carbonized for 15 min) and high-carbonated steel slag specimens (carbonized for 240 min). The compressive strengths of the steel slag (SS), low-carbonated steel slag (LCSS), and high-carbonated steel slag (HCSS) cement mortars at 3, 7, 28, and 90 days of age are provided in Table 4. The findings showed that the compressive strength of the low-carbonated steel slag specimens exhibited increases at all tested ages. At ages 7 and 28 days, it increased by 5.3% and 8% compared to the uncarbonized specimens. In contrast, the high-carbonated steel slag was reduced approximately by 11.1% in the early compressive strength of the cement-based materials. However, the compressive strength of the cement pastes at later ages, precisely 7 days and 28 days, experienced increases of approximately 2.1% and 14.7%, respectively [94,95]. On the one hand, overconsumption of CaSiO3 diminished the reactiveness of hydration. On the other hand, the rich formation of SiO2 gels increased the reactivity of the volcanic ash and facilitated the progress of compressive strength, especially in the later stages [96,97].
Table 3. Effect of different utilization categories of steel slag on the mechanical performance of cement-based materials.
Table 3. Effect of different utilization categories of steel slag on the mechanical performance of cement-based materials.
CategoryCement ReplacementTest ContentTest ResultAuthor
Cementitious material5%, 10%, 15%, 20%Flexural strength, compressive strength, and splitting tensile strength test10% was the optimal dosage, ft = 5.3 MPa, fcu = 42 MPa, fts = 4.10 MPaNurul Hidayah Roslan [80]
10%, 20%, 30%Flexural strength and compressive strength test10% was the optimal dosage, ft = 5.59 MPa, fcu = 59.3 MPaJianhua Zhu [81]
Coarse and fine aggregate25%, 50%, 100%Compressive strength and splitting tensile strength test50% was the optimal dosage, fcu = 67 MPa,
fts = 4.2 MPa
Chen Yang, Linlin Xing, Yanli Han [82,83,84]
40%, 45%, 50%Compressive strength and splitting tensile strength test50% was the optimal dosage, fcu = 87.6 MPa, fts = 6 MPa Tirukovela Sai Keertan [85]
coarse aggregate (0~80%)
fine aggregate (0~60%)
Compressive strength testThe optimal replacement rate of coarse aggregate was 50%, fcu = 73.5 MPa;
the optimal replacement rate of fine aggregate was 30%, fcu = 74.9 MPa
M.H. Lai [86]
Carbonization80%, 100%
(0.1 MPa 14 d)
Compressive strength testIncreased compressive strength, fcu = 72.0 MPaLiwu Mo, J.M. Bukowski, Feng Zhang [87]
30%
(0.25 MPa 15 min, 240 min)
Compressive strength testIncreased compressive strength (15 min);
compressive strength showed a decrease followed by an increase. (240 min)
Peng Liu [93]
In addition to fulfilling the working and mechanical performance requirements, steel slag cement-based materials should also exhibit excellent durability. Concrete’s durability directly affects the safety of building structures. Therefore, research on the durability properties of new materials is also more important [98,99,100,101,102,103,104,105]. Table 5 summarizes the influence of steel slag on the durability of cement-based materials.

4. Steel Slag on the Durability of Cement-Based Materials

4.1. Freeze–Thaw Cycle

Wang [98] conducted tests by using the rapid freeze–thaw method, which studied the frost resistance of steel slag fine aggregate concrete. After freeze–thaw cycles, they tested the mass loss rate, strength loss rate, and relative dynamic elastic modulus of concrete with different acceptable aggregate replacement rates for steel slag. The findings indicated that the steel slag fine aggregate underwent significant damage due to the freeze–thaw action. The concrete specimens with a 60% steel slag replacement demonstrated the lowest mass loss and strength loss, exhibiting only 4.06% and 44.2% reductions, respectively. The concrete specimens with a 100% slag replacement rate exhibited the highest mass loss and strength loss, amounting to 6.05% and 58%, respectively. When freeze–thaw cycles were more than 50 times, the relative dynamic modulus of elasticity of the concrete with 60% steel slag was higher than the rest of the dosing group. This may be due to the fact that active minerals such as C2S, C3S, and C2F in steel slag aggregates are similar to cement due to their gelling properties. Under the influence of the hydration reaction, a more dense structure is formed between these active minerals and the cement slurry, thus reducing the formation of pores. These pore reductions further restrict the flow of aqueous solution inside the concrete, reduce the static water pressure or permeability pressure caused by the aqueous solution, reduce the stress damage inside the concrete, and indirectly improve the frost resistance of the concrete [99].
Zhu [100] researched the influence of steel slag mixture in steel slag concrete on the frost and seepage resistance of concrete specimens. The experimental results showed that the seepage resistance of concrete was related to the amount of steel slag admixture while maintaining the same water-to-cement ratio. The seepage and frost resistance of the specimens improved significantly with the increase in the steel slag dosing. These findings align with the conclusions reached by Santamaría [97].
Wen [101] studied the freezing resistance of steel slag concrete. The results showed that ordinary concrete exhibited more severe damage phenomena. Figure 6 and Figure 8 shows the relationship between the mass loss rate and the number of freeze–thaw cycles. It was evident that the mass loss diminished with increased slag content. As the slag content increased, the mass loss decreased.
Furthermore, the steel slag specimens exhibited a more minor relative dynamic elastic modulus reduction. The specimens demonstrated a higher resistance to freezing. The weight loss rate ranged from 2.233 to ~3.024%, and the relative dynamic elastic modulus ranged from 74.92 to ~91.09% (as shown in Figure 6). When the ratio of steel slag to coarse aggregate was 20% and that of fine aggregate was 60%, the frost durability of the specimens was better. The frost resistance life of these specimens was more than twice that of ordinary concrete.

4.2. Sulfate Dry and Wet Alternation

Cheng [103] conducted erosion and material mechanics tests on SS coarse aggregate concrete in different mass fraction sulfate solutions. Figure 7 illustrated the Kc (crack resistance coefficient) variation in concrete containing steel slag coarse aggregate in different sulfate concentrations. The results indicated that steel slag can significantly reduce the damage caused by sulfate solution corrosion. When the steel slag replacement rate in concrete reached 60%, the concrete exhibited a better resistance to sulfate attack. This may be due to the fact that calcium hydroxide and AFt formed by f-CaO hydration in steel slag fill the internal pores of concrete, promote the internal structure to be dense, and thus enhance the resistance to the sulfate corrosion of concrete.
Feng [105] immersed steel slag concrete specimens in a solution of sulfate at a concentration of 8000 mg/L and a solution of magnesium ions at 3000 mg/L. They studied the erosion performance of each specimen after six months. The results demonstrated that the steel slag’s particle size impacts the corrosion resistance of steel slag concrete. The concrete specimens exhibited the highest mass and strength loss, 6.05% and 58%, respectively. It was observed that as the particle size of steel slag decreased, the free active ingredients of the specimens also decreased.

4.3. Permeability Resistance

Van Tran [106] investigated the use of steel slag as a replacement for coarse aggregate and conducted a series of experiments. The experiments included strength loss, charge passage rate, and chloride ion penetration resistance. The results indicated that the effect of steel slag on concrete strength was insignificant. However, the use of steel slag could increase chloride permeation resistivity [107].
M.H. Lai [86] investigated the effect of steel slag replacements of coarse and fine aggregates on the porosity of concrete. Figure 8 shows the pore size distribution of hardened concrete for specimens. The results showed that the optimal substitution ratio of steel slag fine aggregates and steel slag coarse aggregates significantly reduced the harmful pore volume, average pore size, and total pore volume of the concrete. It effectively improved the bulk concrete capacity and impermeability durability.

5. Conclusions

This paper made a series of generalizations about the working performance, mechanical properties, and durability of cement-based materials mixed with steel slag. Some of the findings can be summarized as follows:
(1) A certain amount of steel slag would reduce cement concrete’s hydration heat with a slow-setting effect. The setting time of steel slag cement concrete was two to three times longer than Portland cement. Steel slag had both a filling effect and a ball effect. An acceptable aggregate substitution had better compatibility than a coarse aggregate substitution. Notably, after the CO2 curing, steel slag speeds up the setting time for cement-based materials and improves water consumption’s standard consistency.
(2) When steel slag is used as a substitute for cementing materials, the optimal amount of steel slag was 10%. By incorporating this proportion, the specimen reached a compressive strength of 40–50 MPa, approximately 10% higher than the control specimen. When steel slag replaced aggregates, the optimal amount of steel slag powder was determined to be 50%. With this proportion, the specimen exhibited a compressive strength of 60–80 MPa, approximately 15% higher than the control specimen. Carbonation improved the mechanical performance of steel slag cement concrete. The mechanical properties of the steel slag cement-based specimens were improved. The compressive strength of the carbonated steel slag concrete was about 10% higher than the control specimen.
(3) When the substitution rate is 60%, steel slag could maximally improve the frost resistance, impermeability, and sulfate attack resistance of concrete. And under the same replacement rate, steel slag shows better frost resistance than sulfate corrosion resistance. In addition, the trends in erosion degree and compressive strength and the erosion coefficient of concrete with different steel slag replacement rates were consistent.

6. Outlook

Steel slag concrete has the advantages of a high working performance, good mechanical performance, and good durability. Therefore, it has many applications in civil infrastructure, such as buildings, highways, bridges, and airport runways. Especially in reducing resource and energy consumption, steel slag concrete is a “smart” choice for the sustainable development of concrete materials and structures. It will bring a massive revolution to the field of traditional concrete materials. It provides new ideas for the resource utilization of steel slag solid waste. It is important for the steel and building materials industry to achieve synergy to promote pollution reduction and carbon reduction, as well as environmental protection and emission reduction. At the same time, it will benefit the economy, society, and the environment. These findings also furnish valuable insights for the trajectory of eco-friendly building materials. This pioneering methodology not just accelerates resource recycling but also presents an efficacious and sustainable architectural resolution. In the future, this research could be expanded to encompass other waste materials, with the objective of enhancing the performance of cement-based composites even further.
The methodology mentioned in this paper is scientific and systematic in studying the influence of steel slag on the properties of cement-based materials. However, in practical applications, there are still some areas that can be improved.
1. Sample selection and processing: The current research may have the problem of an insufficient sample size or unrepresentative sample selection. It is suggested to add more steel slag samples from different sources and properties to improve the universality and reliability of the research results.
2. Long-term performance testing: Current research mainly focuses on short-term performance testing. It is recommended to increase the evaluation of long-term properties of cement-based materials, such as durability and stability tests, to more fully understand how steel slag behaves in practical applications (especially when it comes to durability experiments).

Author Contributions

Conceptualization, H.W. and Z.C.; methodology, X.C.; validation, Z.C. and H.W.; formal analysis, X.C. and H.W.; investigation, Z.C., X.C. and J.S.; resources, X.C.; data curation, Z.C. and X.C.; writing—original draft preparation, H.W. and X.C.; writing—review and editing, H.W., X.C., Z.C., J.S. and S.W.; visualization, X.C.; supervision, Z.C.; project administration, H.W. and S.W.; funding acquisition, H.W. and J.S. All authors have read and agreed to the published version of the manuscript.

Funding

This research was supported by Zhejiang Provincial Natural Science Foundation of China (No. LY22E080005, No. LY24E080010).

Data Availability Statement

The data used to support the findings of this study are available on request.

Conflicts of Interest

Authors Jian Sun and Songhua Wu were employed by the company China Construction Eighth Engineering Division Corp., Ltd. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

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Figure 1. The setting time and the hydration kinetic process at (A) 100 (PC%)-00 (SSP%)-0.0 (LAS%); (B) 100 (PC%)-00 (SSP%)-0.5 (LAS%); (C) 75 (PC%)-25 (SSP%)-0.0 (LAS%); and (D) 75 (PC%)-25 (SSP%)-0.5 (LAS%) [61].
Figure 1. The setting time and the hydration kinetic process at (A) 100 (PC%)-00 (SSP%)-0.0 (LAS%); (B) 100 (PC%)-00 (SSP%)-0.5 (LAS%); (C) 75 (PC%)-25 (SSP%)-0.0 (LAS%); and (D) 75 (PC%)-25 (SSP%)-0.5 (LAS%) [61].
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Figure 2. Average spread diameter values from the flow table tests performed in all the mortars evaluated [61].
Figure 2. Average spread diameter values from the flow table tests performed in all the mortars evaluated [61].
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Figure 3. Impact of SSP on hydration heat and cumulative heat of cement-based materials. (a) Hydration heat evolution rate of cement-based material mixed with SS; (b) cumulative heat evolution rate of cement-based material blended with SS; (c) hydration heat evolution rate of cement-based material mixed with CSS; and (d) cumulative heat evolution rate of cement-based material blended with CSS [78].
Figure 3. Impact of SSP on hydration heat and cumulative heat of cement-based materials. (a) Hydration heat evolution rate of cement-based material mixed with SS; (b) cumulative heat evolution rate of cement-based material blended with SS; (c) hydration heat evolution rate of cement-based material mixed with CSS; and (d) cumulative heat evolution rate of cement-based material blended with CSS [78].
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Figure 4. Mechanical performance of steel slag and steel sludge. (a) Compressive strength and (b) splitting tensile strength [80].
Figure 4. Mechanical performance of steel slag and steel sludge. (a) Compressive strength and (b) splitting tensile strength [80].
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Figure 5. Mechanical performance of cement-based material mixed with steel slag. (a) Compressive strength and (b) splitting tensile strength [85].
Figure 5. Mechanical performance of cement-based material mixed with steel slag. (a) Compressive strength and (b) splitting tensile strength [85].
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Figure 6. Freezing–thawing cycles of steel slag concrete. (a) Mass loss rate and (b) relative dynamic elastic modulus [102].
Figure 6. Freezing–thawing cycles of steel slag concrete. (a) Mass loss rate and (b) relative dynamic elastic modulus [102].
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Figure 7. Change of Kc with time in a sulfate solution with a mass fraction of (a) 5%; (b) 10%; and (c) 15% [103].
Figure 7. Change of Kc with time in a sulfate solution with a mass fraction of (a) 5%; (b) 10%; and (c) 15% [103].
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Figure 8. Hardened concrete pore size distribution. (a) Group no. 1 and (b) Group no. 2 [86].
Figure 8. Hardened concrete pore size distribution. (a) Group no. 1 and (b) Group no. 2 [86].
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Table 1. Influence of different utilization categories of SS on the working performance of cement-based materials.
Table 1. Influence of different utilization categories of SS on the working performance of cement-based materials.
CategoryCement ReplacementTest ContentTest ResultAuthor
Cementitious material25%, 50%Setting time testDelay setting time;
slow down the hydration rate.
Ana Carolina Pereira Martins [61]
25%, 50%Setting time test
Water storage test
Delay setting time;
water demand was reduced by 5~9%.
Frank Bullerjahn [62]
10%, 15%, 20%Slurry fluidity test
Slump test
Reduced net slurry flow (10% was the minimum).Erbu Tian [63]
Coarse and fine aggregate30%, 60%Slump testHas good slump.Changlong Wang [75]
10%, 20%, 30%, 40%, 50%Slump testConcrete properties were reduced.Subathra Devi [76]
Carbonization30%
carbonization
(60 min, 120 min)
The water content of cement standard consistency;
slurry fluidity test
The cement mortar flow rate was negatively correlated with the carbonation weight gain of steel slag.Luan Ning [77]
30%, 50%, 70%,
solidified with CO2 from the exhaust gas of cement kilns
Measurement of hydration heat
Measurement of chemically bound water
Accelerates the hydration process of the cement.Yafeng Rui [78,79]
Table 2. Slump of different proportions of steel slag substitutions for coarse or fine aggregates.
Table 2. Slump of different proportions of steel slag substitutions for coarse or fine aggregates.
% of ReplacementSlump Value
Fine AggregateCoarse Aggregate
03535
10%2822
20%2317
30%1812
40%138
50%113
Table 4. Effect of carbonated steel slag on the compressive strengths of cement mortars.
Table 4. Effect of carbonated steel slag on the compressive strengths of cement mortars.
IDCompressive Strength/MPa
3d7d28d90d
PC mortar35.144.555.260.2
SS mortar24.333.840.247.1
LCSS mortar24.9 (2.5% ↑)35.6 (5.3% ↑)43.4 (8.0% ↑)50.3 (6.8% ↑)
HCSS mortar21.6 (11.1% ↓)34.5 (2.1% ↑)46.1 (14.7% ↑)51.1 (8.5% ↑)
Table 5. Influence of steel slag on the durability of cement-based materials.
Table 5. Influence of steel slag on the durability of cement-based materials.
CategoryCement ReplacementTest ContentTest ResultAuthor
Freeze–thaw cycle30%, 60%, 100%200 times, 25 times was a cycle of mass loss test, relative dynamic elastic modulus testMicrocracks were found inside the specimen (100).
The development of microcracks was accelerated (125).
The strength loss rate was 44.1–58% and the mass loss rate was 4.06–6.05%.
The decline of the dynamic elastic modulus was first fast, then slow, and then fast.
Wang Chenxia [98]
4%, 8%, 10%Strength ratio test of the freeze–thaw cycle for 30, 60, and 80 cyclesAs steel slag content increases, the strength ratio of the freeze–thaw cycle was close to 100%.Zhu Jianhua Santamaría [100,101]
20%, 40%, 60%150 times, 50 times was a cycle of mass loss test, relative dynamic elastic modulus testThe weight loss rate ranged from 2.233 to 3.024%.
The relative dynamic elastic modulus ranged from 74.92 to 91.09%.
Yang Wen [102]
Sulfate alternates between dry and wet30%, 60%, 90%56 days, 7 days was a cycle compressive strength test, mass change test, relative dynamic elastic modulus testWhen Kc decreases with the increase in steel slag content, it could be divided into three stages, namely increasing, slow loss, and accelerating loss. The dynamic elastic modulus increased first and then decreases.Cheng [103,104]
30%, 50%Six months, one month a cycle compressive and flexural strength testSoaking for four months, the maximum bending strength was ft = 9.72 MPa.
Soaking for five months, the maximum compressive strength was fcu = 62.0 MPa
Feng Yong [105]
Impermeability-------Charge passing quantity test, concrete chloride ion diffusion test, resistance testThe resistivity of steel slag aggregate concrete was similar to that of chloride ion permeability.Mien Van Tran [106]
Coarse aggregate (0~80%);
fine aggregate (0~60%)
Mercury analysis,
scanning electron microscope
Steel slag effectively improved the bulk density and impermeable durability of concrete.M.H. Lai [86]
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Cai, X.; Cao, Z.; Sun, J.; Wang, H.; Wu, S. Influence of Steel Slag on Properties of Cement-Based Materials: A Review. Buildings 2024, 14, 2985. https://doi.org/10.3390/buildings14092985

AMA Style

Cai X, Cao Z, Sun J, Wang H, Wu S. Influence of Steel Slag on Properties of Cement-Based Materials: A Review. Buildings. 2024; 14(9):2985. https://doi.org/10.3390/buildings14092985

Chicago/Turabian Style

Cai, Xin, Zihao Cao, Jian Sun, Hui Wang, and Songhua Wu. 2024. "Influence of Steel Slag on Properties of Cement-Based Materials: A Review" Buildings 14, no. 9: 2985. https://doi.org/10.3390/buildings14092985

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