1. Introduction
Providing safe and organoleptically satisfactory food for the consumer is a major concern for the food industry [
1]. In Canada, 11 million tons of food produced each year are preventable waste and four million—or one in eight people—become sick every year from eating contaminated food [
2,
3]. Spoilage of food by microorganisms is probably responsible for a quarter of the food waste around the world, leading to significant economic losses and underscoring food processing environments as a major concern [
4,
5]. Moreover, foodborne diseases are the cause of several hundred thousand deaths worldwide every year [
6,
7]. Reducing food microbial contamination is a continuing battle for the primary food-processing sector, especially with meat products since they provide high nutrient availability for microorganisms and are known vectors of foodborne diseases [
4,
8].
The quality and safety attributes of final meat products are highly dependent on the raw materials and on their processing, storage conditions, and production environments [
9,
10]. Indeed, it has been shown that the production environment microbiota—in addition to being potentially involved in the spread of antimicrobial resistance genes [
11] and in the alteration of the integrity of processing surfaces—may pose a threat to the attributes of meat [
12,
13]. Stellato et al. proposed the hypothesis that an equilibrium between the food and the production environment is established since the microbiota found on the surfaces and tools used during processing are often found on the meat [
14,
15]. Along this vein, current food production sanitary measures mainly rely on low contamination of the production environment while little attention has been paid, as of yet, to the structure of the bacteria communities and the transmission routes of microorganisms [
4,
16]. Recently, Stellato et al. proposed that since the microbiota of a site is under the influence of specific characteristics such as the type of surface involved, the environmental conditions, and the processes to which the food is subjected, it can be expected that each site will present a specific microbiota [
17]. A few studies using diversity analysis found this not to be the case, with environmental processing surface-samples’ clustering according to sampling time [
17] and not according to a specific sampling zone [
15,
17]. These conflicting results highlight the need for studies that address the presence of microenvironments in the food production environment by eliminating, as much as possible, the confounding factors that can influence results and make comparisons between studies difficult.
The recent introduction of high throughput sequencing technology has allowed the efficient characterization of complex and diverse microbial communities [
18]. To date, only a limited number of studies have explored the general contamination flows and the microbial organization patterns of food processing environments using 16S rRNA amplicon sequencing [
4,
15]. The pairing of such sequencing techniques with computational methods has made it possible to infer the sources of origin of microorganisms of interest in a given environment [
4]. Several bacterial source-tracking methods have been proposed to detect the origins of bacterial contamination such as Bayesian approaches and random forest algorithms (RF) [
19,
20].
Slaughterhouses are increasingly identified in the meat processing sector as a key site where unwanted microorganisms are found [
4]. At the slaughterhouse, carcasses can be contaminated by the animal’s endogenous microbiota during processing. It has been shown that microorganisms can remain on the surface of a carcass and can survive and detach when they come into contact with surfaces and production equipment [
21]. Thus, the contaminated contact surfaces can be sites of cross-contamination for the meat products circulating on them [
18]. Indeed, contact surfaces such as conveyor belts have been shown to act as reservoirs for spoilage and pathogen bacteria [
21]. Biofilms can settle in irregularities of conveyor belts and act as sources of contamination [
22]. In natural environments, biofilms are known to be composed of multiple species [
23,
24]. The identity of the microorganisms constituting them as well as their interactions have been identified as contributors to the creation of local microbial ecosystems in the production environment [
24,
25]. Although the nature and quantity of microorganisms found on fresh raw meat at the slaughterhouse represent an initial point that can influence the safety and the spoilage patterns during further transport and storage, and can spread contamination to ready-to-eat facility environments [
26,
27], very little is known about the general microbial ecology of slaughterhouse production environments, especially with regard to the contamination during further processing stages such as cutting and deboning [
16]. During these stages, which take place in the cutting room, the meat carcasses undergo different modifications in order to obtain parts intended to become standard meat cuts. These meat pieces will undergo their final transformation on specific production lines. Thus, a specific production line supports the passage of a specific meat cut. Recently, de Filippis et al. shed light on the significant association between beef microbiota and specific beef cuts [
27]. They showed that different cuts from the same carcass can influence the microbial contamination of beef. The influence of the type of meat cut on the microbiota of contact surfaces (production lines) is yet to be established.
Using 16S rRNA sequencing and diversity analysis, the objectives of this study were: (i) to characterize the heterogeneity of the microbiota of conveyor belt contact surfaces present in the cutting room of a swine slaughterhouse in the province of Quebec, Canada, over a period a time (six visits), and to characterize the impact of the production line on the microbiota diversity of those surfaces; (ii) to identify microbial determinants associated with the visit and production line with a focus on bacterial determinants that can include known spoilage species and known foodborne pathogens; finally, (iii) to ascertain if, by using the microbiota of a given sample, it is possible to determine which visit and which production line the sample belongs to using random forest models as a predictive tool. We believe that understanding the composition of the microbiota on food processing surfaces is crucial since these distinct bacterial community dynamics are important in determining the microbial succession patterns that will occur and will influence the quality and safety of the final meat products. This knowledge could lead to more targeted cleaning and disinfecting procedures as well as to a more accurate management of the different meat cuts for further processing. Our study proposes an original approach based on diversity analysis and random forest models to evaluate, for the first time to our knowledge, the microbiota heterogeneity of the potential cross-contamination routes driven by the different production lines and visits in a cutting room of a swine slaughterhouse.
4. Discussion
In our study, a total of 294 samples of production line surfaces associated with the circulation of different meat cuts were collected in the cutting room of a swine slaughterhouse. The microbiota of the samples was analyzed by 16S rRNA amplicon sequencing in order to evaluate the impact of visit and production line on the diversity and structure of bacterial communities found on contact surfaces. The majority of the bacterial sequences collected in our study belonged to the phyla
Proteobacteria (36.4%),
Firmicutes (35.9%),
Fusobacteria (31.4%),
Actinobacteria (30.0%), and
Bacteroidetes (27.2%). The dominance of these phyla in pig slaughterhouse environments has been reported by previous studies, with the exception of the
Fusobacteria phylum [
40,
41]. The
Fusobacteria phylum is known to be a normal constituent of the oropharyngeal and gastrointestinal microbiota of pigs [
42]. A recent study by Wylensek et al. revealed pig-specific species within the
Fusobacterium genus [
43]. Thus, bacteria belonging to this phylum could have been transferred from the gastrointestinal tract of pigs to the carcasses during evisceration and then transferred to surfaces in contact with the meat [
21,
44]. The dominance of the phylum
Fusobacteria can potentially be explained by the specific context of our study since our study was interested in the microbiota of conveyer belt surfaces in a cutting room during production while most of the available studies focused on multiple slaughterhouse compartments/rooms [
12]. Our results showed that the
Fusobacteria phylum had a significantly higher relative abundance during the fourth and the sixth visits and that the phylum was important for the identification of the visit and production line in the random forest models.
Several genera found among the 15 most abundant bacteria across all visits and production lines combined have been characterized in the literature as having phenotypes allowing them to counteract the stress conditions encountered in the production environment. Indeed, the dominant presence of psychotropic genera such as
Pseudomonas,
Acinetobacter, and
Psychrobacter was expected due to the refrigeration temperatures maintained in the cutting room [
12]. A study by Botta et al. correlated the greater abundance and persistence of these three genera in secondary processing rooms with the lowest temperatures of these environments [
26]. In addition, several of the most abundant phyla in our study, such as
Staphylococcus, are known to be able to form biofilms. Biofilms can confer a greater resistance to disinfection products to bacteria but also to shear forces produced by moving parts in production [
45]. A recurrent introduction of microorganisms by the carcasses following the contact of meat products with processing surfaces in the cutting room can also not be excluded. Several bacterial genera with potentially pathogenic species and/or potential spoilage species were among the OTUs with a relative abundance equal to or greater than five percent in at least five samples from a visit or production line. The presence of these OTUs on fresh pork meat have been previously described [
10]. However, the presence of the bacterial genus
Clostridium among the 15 most abundant OTUs during visits and on production lines and its strong presence in the cutting room was not expected. Even though the
Clostridium genus is not known to be a problem in the environmental processing environment of swine slaughterhouses regarding its potential pathogenicity for humans, the high representation of the genus
Clostridium in our study suggests that the presence of this potential foodborne pathogen may be underestimated.
Variability in the mean relative abundance of frequent bacterial genera (OTUs) was identified. Indeed, several genera showed a higher relative abundance during certain visits or on certain production lines. For instance, the genus
Staphylococcus showed a higher relative abundance during the third visit. The genera
Peptostreptococcus (V2) and
Macrococcus (V4) are also examples of bacteria overrepresented during a single visit. In addition, our study showed statistical differences in terms of alpha diversity between several pairs of visits with the three indices. Moreover, statistically significant differences of beta diversity were found between all pairs of visits, indicating that the structures of major and minor bacterial populations are affected by the day of production. Put together, these results, as expected, suggest that the number of different bacterial genera and the uniformity of their distribution on surfaces are affected by the day of production. Indeed, in a different context, Stellato et al. investigated the bacterial biogeographical patterns on surfaces and tools in a hospital cooking center and showed that, based on the composition of the microbiota, samples from food production environments grouped according to sampling time (two months separated the two samplings) [
17]. As the slaughter process is thought to present very little variation, it is possible to hypothesize that the differences in the mean relative abundance as well as in alpha and beta diversity are mainly supported by the arrival of different inputs (carcasses) in the cutting room, by the staff working during these different days, and by differences in the application of washing and disinfection measures. However, a study by Braley et al., conducted in the same facility as our study, revealed no significant difference of microbiota between pig carcass batches [
46]. The fact that the study conducted by Braley et al. was realized during a short period of time (one day) and the sampling in our study took place at monthly intervals could explain these variations in the impact of time. Another study by Lim et al. showed that depending on the season, changes in the abundance of certain bacterial genera could be observed on food-contact and non-food contact surfaces in a foodservice facility [
18]. The impact of season on the microbiota composition of fresh beef meat was also highlighted in a study by Hwang et al. [
47]. As our sampling took place over six months (one sampling each month) and covered three seasons (summer, autumn, and winter, which are notably distinct in Canada), it is possible that conditions specific to the seasons have influenced the quantity and diversity of the microorganisms harvested. It should be noted that the impact of the visits on the diversity of the processing surfaces microbiotas associated with production line was taken into consideration in the present study.
Variability in the mean relative abundance of bacterial genera (OTUs) was also identified in relation to the production line. Indeed, the genera
Trueperella (FL),
Pseudomonas (FE),
Acinetobacter (LO),
Rothia (LO), and
Staphylococcus (LO) presented a higher mean relative abundance on certain production lines. In the same perspective, a study by Biasino et al. mapped the distribution of microbiological contamination of pig carcasses [
44]. They showed significant differences, using a culture-dependent methodology, in the contamination level of the different carcass areas regarding the total aerobic bacteria
Enterobacteriaceae and
Salmonella. De Filippis et al., for their part, have highlighted a significant association between beef microbiota and specific beef cuts using 16S rRNA amplicon sequencing [
27]. The results of these two studies that highlight the influence of different meat cuts on the microbial contamination of meat are in line with our observations but leave unanswered the link between the microbiota of the production surfaces and the pieces of meat they support.
Our study showed statistical differences in terms of alpha diversity between several pairs of production lines. The highest alpha diversity measures have been associated with the CP and the FE production lines. The BO production line showed the lowest alpha diversity values while the FL, LO, and PI production lines showed variable levels of diversity depending on the index used. In addition, statistically significant differences of beta diversity were found between all pairs of production lines. This is the first time to our knowledge that a study has revealed the presence of bacterial microbiotas distinct in number, uniformity, and structure between production lines in a cutting room of a slaughterhouse. As the only difference that exists between the conveyors associated with the different production lines is the type of meat cut circulating on them, our study represents a first step in the exploration of the influence of meat cut on surface contact microbiota. However, these results were obtained in a single slaughterhouse, therefore it would be interesting and relevant to study whether these observations are present in other cutting rooms of pig slaughterhouses. These results concur with several studies which have highlighted the presence of different microbiotas in the food production environment. Zwirzitz et al. applied the software SourceTracker on full-length 16S rRNA gene sequencing data from a swine slaughterhouse and revealed that contact surfaces such as the polishing tunnel and a railing used for the classification of the carcasses strongly contributed to the composition of the microbiota of meat samples [
4]. The study showed that many bacterial genera were unique to specific sites in a swine slaughterhouse, indicating that specific microorganisms occupy environmental niches in the facility. The authors suggested that the spatial distribution of the microorganisms is the result of specific transmission routes within the facility. Botta et al. conducted a study in three red-meat slaughterhouses and revealed significant differences in the meat processing-plant surface microbiota between the environments (the three different plants), the temporal phases (before or after cleaning and sanitizing), and between the type of room (deboning rooms and processing room). Although these studies have explored the general contamination flows and the microbial organization patterns [
1,
4] of food processing environments, none of them focused on a single compartment/room in a food plant.
Multivariate association with linear model analysis (MaAsLin) was assessed to identify OTUs positively or negatively associated with the different visits and the different production lines. Among the determinants positively or negatively associated with the different visits, 12 have been previously identified as possibly containing known spoilage species and known foodborne pathogen species:
Acinetobacter,
Flavobacterium,
Pseudomonas,
Psychrobacter,
Lactobacillus,
Lactococcus,
Streptococcus,
Brochothrix,
Carnobacterium,
Clostridium, Enterococcus, and
Aerococcus. The identification of visits during which these microbial genera showed significantly higher relative abundance on contact surfaces raises the question as to whether there are differences in the relative abundance of these bacterial genera on the carcasses. Indeed, it has been shown that microorganisms can remain on the surface of the carcass, survive, and detach when they come in contact with surfaces and production equipment [
21]. Six of those bacterial genera currently recognized as spoilage determinants were lactic acid bacteria genera (LAB):
Lactobacillus,
Lactococcus,
Carnobacterium, Aerococcus, Streptococcus, and
Enterococcus. LAB are recognized as important competitors of other spoilage microorganisms and have been reported to be associated with the souring, formation of slime, bone taint, and greening of refrigerated fresh raw meat [
10,
48,
49]. In addition to the lactic acid bacteria, the genus
Brochothrix (Otu00245), another Gram-positive bacterium, emerged as a determinant in the MaAsLin tests. The species
B. thermosphacta is known as an important spoiler of various food matrixes, including the formation of slime on pork meat [
10,
48]. A study by Hultman and al. suggested that refrigerated food-processing environments provide conditions for the persistence of
Brochothrix spp and LAB and that meat-contact surfaces could act as reservoirs for those bacteria [
15]. The
Acinetobacter and
Pseudomonas genera, for their part, are considered as important sources of meat spoilage products in aerobic conditions [
50], while several species of the genus
Clostridium have been identified as causative agents for defects of meat in anaerobic conditions [
49].
Regarding the production lines, 12 have been previously identified as common potential meat spoilage bacterial genera. In our study, several LAB (
Lactococcus,
Lactobacillus, Carnobacterium, and
Enterococcus) showed a positive association in terms of relative abundance with the CP, LO, and FE production lines, suggesting predicted locations of LAB reservoirs on production lines. The genus
Clostridium was the only genus identified as a determinant of five production lines (CP, FL, LO, PI, and FE). However, it is interesting to note that the distribution of the OTUs (OTUs 00016, 00059, 00136, 00203, 00307, and 00441) associated with this bacterial genus is differentially organized. For example, the OTU 00203 and the OTUs 00307 and 00441 were found only on the PI and CP production lines, respectively. This suggests that particular
Clostridium species would be specifically associated with certain production lines. Thus, since only a fraction of the
Clostridium species is identified as a causative agent for defects in vacuum-packed meat [
49], precisely identifying the species associated with the different production lines could help identify the cuts of meat best-suited for this type of packaging. Except for the genus
Clostridium, no OTU identified as potential spoilage bacteria showed a positive association with the FL production line. On the contrary, four bacterial genera associated with meat spoilage showed a negative association with the FL production line:
Psychrobacter,
Moraxella,
Acinetobacter, and
Pseudomonas [
14,
51]. The PI production line also showed a few positive associations (
Clostridium and
Psychrobacter genera) but also three negative associations (
Acinetobacter,
Pseudomonas, and
Salmonella genera). While
Psychrobacter and
Moraxella possess a low spoilage potential due to their lack of several important biochemical attributes such as proteolysis,
Pseudomonas, the species
P. fluorescens,
P. putida, and
P. fragi, in particular contribute to the spoilage of raw meat to a large extent [
52]. No association was found with the BO production line. These results suggest, in the context of our study, that the BO, the FL, and the PI production lines are the least-concerned production lines in terms of relative abundance regarding bacteria capable of deteriorating meat quality.
Four bacterial genera potentially pathogenic to humans were found among the bacterial determinants positively or negatively associated with the different visits. The potential pathogenic genus
Campylobacter, of which species
C. coli frequently contaminates pigs and consequently food of porcine origin, was identified as a microbial determinant of visits five and six [
53]. The genus
Listeria, of which the species
L. monocytogenes has been linked to several outbreaks associated with the consumption of pork products, was associated with the second visit [
54,
55]. Based on these results, the introduction of these two potential pathogens seems to have been sporadic. It is therefore possible to hypothesize that the inputs (carcasses) introduced into the cutting room on these two dates had a higher relative abundance of
Campylobacter or
Listeria than the inputs from the other visits and could therefore have transferred these pathogens in higher concentrations to the contact surfaces. This observation is reinforced by the fact that the OTU associated with the genus
Listeria was unique to visit two.
The
Campylobacter genus also showed positive associations with the CP and the FE production lines in the same way as the genus
Escherichia/Shigella, an indicator of fecal contamination, with the FL and the FE production lines [
56]. The
Salmonella genus, a major concern of pork meat-product contamination, showed a negative association with the PI production line [
57,
58]. The results of our study are partially in accordance with a study by Biasino et al. [
44], which showed that the ventral and anterior areas (foreleg, head, sternum, and throat) were the most contaminated parts of pig carcasses by
Enterobacteriaceae and
Salmonella. These results are consistent with our study, which showed a lower relative abundance of the genus
Salmonella on the PI production line. However, for
E. coli, our study showed a higher relative abundance of the
Escherichia/Shigella genera on the FE production line [
44]. This divergence in results can be explained by differences between the production facilities sampled, such as the evisceration techniques and the cleaning and disinfection procedures, by the use of different detection methods, and also by the fact that the Biasino et al. study was conducted on carcass parts while our study was conducted on surfaces in contact with these carcass parts [
44]. Unfortunately, few studies have examined the transmission of
Campylobacter in the pork industry, which does not allow the comparison of our results. The
Staphylococcus genus showed a unique positive association with the LO production line. This bacterial genus is a potential opportunistic pathogen of which pigs and humans are potential hosts [
59]. As no association was found with any visit, the hypothesis of an introduction via workers on this particular production line is probable. The presence on several conveyors of the genus
Clostridium, within which the
C. perfingens species represents a risk to humans, has been discussed above. The identification (using the MaAsLin test) of microbial determinants positively or negatively associated with the different production lines shows for the first time to our knowledge the existence of significant differences in terms of relative abundance in the organization of microbial communities on the production lines associated with specific meat cuts at the slaughterhouse.
Having identified bacterial determinants associated with the different visits and the different production lines, two predictive models were built based on random forests as proof of concept in order to establish, through the predictive character of these models, the existence of distinct microbiotas in a cutting room of a slaughterhouse. Based on the microbiota of a sample, our models were able to predict its visit number at a rate of 94% and which production line it came from at a rate of 88%. The proof of concept provided by the creation of our predictive models suggests their usage on a larger scale and their potential integration into larger surveillance systems based on blockchain technology. Using these models could be helpful in predicting the origin of a problematic sample quickly and efficiently. The predictive value of surface provenance based on a sample of the microbiota of a piece of meat remains to be explored.
We believe that the results of our study, which identified for the first time to our knowledge the presence of distinct microbiotas on contact surfaces related to the circulation of specific meat cuts, represent a crucial step in the understanding of the microbial ecology of a slaughterhouse. The distinct bacterial community dynamics which take place on the production lines in a cutting room are important in determining the microbial succession pattern that will occur and ultimately influence the quality and safety of the final meat products. Therefore, this study is a step forward in the prevention, surveillance, and control of the microbial contamination of meat products.