1. Introduction
Milk contains major nutrients that are essential for human health and is thus called a single balanced food because it contains high-quality protein, fat, lactose, vitamins, and minerals [
1]. The consumption of milk and dairy products has long been associated with good health, but it can also pose a potential health hazard if mishandled or if the conditions of manufacture are not sufficiently hygienic and safe [
2].
Milk provides a suitable environment for many microorganisms due to its high water content and essential nutrient availability. Bacteria, yeasts, and molds are common contaminants in milk [
3], and some microbes promote the spoilage of milk [
4] and degrade milk and dairy products. As such, the presence and growth of microorganisms in milk significantly impact the quality of milk [
5] and can harm the dairy industry and public health. The main pathways for raw milk contamination are direct contact with contaminated sources in the dairy environment (e.g., soil, feces, feed, water, air, milking equipment, and sick animals) and secretions from the udders of infected animals [
6].
Dairy farms have a very complex microbial ecology and a variety of complicated environments. Therefore, various pathogenic microorganisms exist in the dairy environment [
7]. In most cases, pathogens are inactivated during the pasteurization process. However, pasteurization of raw milk does not eliminate contamination of the milk or dairy products by pathogens in the postprocessed products in dairy processing plants [
6]. Such contamination may cause food poisoning in consumers.
S. aureus can produce a wide variety of enterotoxins, and staphylococcal food poisoning has caused many infections worldwide, with symptoms of diarrhea, nausea, and abdominal cramps [
8,
9]. Staphylococcal food poisoning is related to the contamination of
S. aureus after pasteurization or to a large amount of toxin produced by the organism before pasteurization.
S. aureus can persist by forming biofilms in various environments, such as the host and food processing surfaces, avoiding host defenses and antimicrobial agents [
10]. This situation can create ideal conditions for
S. aureus proliferation and lead to colonization and biofilm formation on surfaces [
11,
12].
In this study, we collected samples from 11 dairy farms located in Korea, focusing on the dairy environment and processing plants. The collected samples were used to investigate the prevalence of microorganisms in the dairy environment and processing plants that primarily influence the quality and stability of milk and dairy products. In addition, we identified the toxicity and biofilm formation ability of
S. aureus JDFM SA01 isolated from a milk filter and previously subjected to whole-genome sequence analysis [
13]. Further analysis of the transcriptomes of
S. aureus JDFM SA01 biofilms and planktonic cultures verified the expression of virulence genes associated with biofilm formation.
4. Discussion
This study found that many farms have been hygienically managed, whereas some farms exhibited high levels of contamination. In particular, the milking machine needs thorough hygiene management because milk can be contaminated with pathogenic bacteria during milking [
7]. However, in the farm environment, the udder junction of the milking machine showed total aerobic bacteria counts of up to 4.5 log CFU/100 cm
2. In the processing plant, high levels of total aerobic bacteria were detected at the bottom of the cheese vat, the drain hole, and the bottom of the ripening table. Even though the three sites mentioned above do not come into contact with the cheese, they may be exposed to contamination during cheese production, so care should be taken against microbial contamination. The vat inside one processing plant showed microbial contamination of approximately 4.2 log CFU/cm, suggesting the need for thorough washing.
Total aerobic bacteria counts are basic and good hygiene indicators for evaluating the degree of microbial contamination and the general quality of milk and dairy products [
29,
30]. Our results showed large variations in the total aerobic bacterial prevalence among the tested spots on different farms and that there were different bacterial counts in each spot. In particular, some farms are considered hygienically managed even inside the milking machine and vat inside, whereas some farms would need strict hygiene management as a high level of contamination was detected.
Psychrotrophic bacteria are currently thought to be one of the main troubles related to the microbial contamination of raw milk [
31]. It is known that psychrotrophic bacteria present in milk are closely related to the spoilage of milk and dairy products and, as a result, have a direct impact on the transport and shelf life of milk [
32]. Several genera exist in psychrotrophic bacteria, and
Pseudomonas and
Bacillus are considered the major genera in dairy [
33].
Pseudomonas is considered a psychrotrophic bacterium, with active metabolic activity and proliferation at 4–7 °C. In our study, the number of total aerobic bacteria and psychrotrophic bacteria showed a similar trend of prevalence. This finding suggests that the majority of the bacteria present in the dairy environment are psychrotrophic bacteria, and milk can be contaminated by these bacteria at any time. Therefore, it is essential to manage farm hygiene to prevent the possibility of milk contamination from these psychrotrophic bacteria.
The presence of coliform above 2.0 log CFU/mL indicates a hygienically inappropriate environment for milk production [
34]. Coliforms exist extensively in dairy environments, including soils, rivers, groundwater, milking machines, and feces, and can easily contaminate the raw milk [
35]. In our study, coliforms of a minimum of 1.5 log CFU/mL and a maximum of 6.2 log CFU/mL were detected in various farm environments, such as soil, feces, drinking water, boots, and milking machines. The finding of coliform in the milking machine is notable. Although the number of coliform bacteria did not exceed the hygiene standard in the study, the presence of bacteria indicated that microbial contamination through the milking machine is possible, suggesting that the hygiene management of the milking machine should not be neglected.
The growth of yeast and molds in milk is a common cause of spoilage in fermented dairy products [
36]. The spoilage occurs because these microorganisms can grow well even at low pH. Yeasts and molds that spoil dairy products are generally acquired from the air in processing plants, manufacturing equipment, and the general environment (such as floors, drains, ventilation ducts, etc.) [
37]. Our results showed that yeasts or molds were detected in various sites within the farm environment and processing plant. Notably, there were farms with very high pollution levels of 3.2~8.4 log CFU/100 cm
2 in the milk filter. Molds form spores and may produce mycotoxins. In previous studies, two mycotoxins (aflatoxins and ochratoxins) were found in raw milk. Aflatoxin in raw milk is a stable, heat-resistant compound and is not completely destroyed by pasteurization [
38]. Therefore, special attention is required for the sites with the highest contamination levels [
39], and proper hygiene will be necessary to prevent contamination by yeasts or molds and produce safe and fresh milk.
Additionally, we found the presence of coliform in various sites of processing plants. In particular, some farms had coliforms above the standard value inside the vat and cheese mold, and 1.5 log CFU/mL was detected in the milking machine in one dairy farm. The milking machine comes in direct contact with the cow’s udder, and hence, it can directly contaminate the milk. Coliforms above the standard value were detected in 2 out of 8 farms for raw milk and 1 out of 6 farms for cheese. In general, coliform contamination of raw milk is related to feces, unclean udder and teats, the degree of cleaning of the milking container, hygiene of the milking environment, and contaminated water [
40,
41]. Therefore, in the case of farms with high coliform levels, it is recommended that proper hygiene management should be followed to prevent contamination from the aforementioned pollutant sources.
We also examined the differences in major microbial quality for each dairy farm. In the dairy farm environment, K and J farm showed higher levels of total aerobic bacteria compared to other dairy farms. In particularly, the K farm had the highest degree of contamination of total aerobic bacteria in the milk filter among the dairy farms, so it seems that hygiene management by disinfection or cleaning is necessary to reduce microbial contamination. In addition, the K farm presented to have the highest degree of contamination of yeasts and molds in the milk filter among dairy farms, so it is judged that the reuse of the disposable milk filter should be checked and corrected. The H farm had the highest level of coliform in boots among dairy farms, and care should be taken to ensure that the coliform does not spread to other spots in the dairy farm via regular cleaning of the boots. In dairy processing plants, the A and J farms had the highest levels of total aerobic bacteria. The J farm showed a high level of contamination in the vat bottom and drain hole, and the A farm showed a high level in the ripening room floor and ripening table bottom. In particular, the A farm showed a high level of 6.1 log coliform at the ripening table bottom, indicating that the contamination inside the ripening room was more severe than that of other dairy farms, and the counts of yeasts and molds were also the highest in the vat bottom and drain hole. As a result, the A farm showed higher overall microbial contamination in dairy processing plants compared to other dairy farms, and it seems that hygiene management for microbial contamination control is needed throughout the dairy processing plant.
B. cereus is a kind of soil bacteria that is widely distributed in the natural world and in foods, and most of the
B. cereus found in pasteurized milk is due to soil contamination of the teat [
42]. Additionally,
B. cereus has heat resistance and a high spore production ability; when appropriate conditions are met, it proliferates vigorously and causes spoilage and deterioration, and it is thought to be detected at a higher level than other foodborne pathogens in dairy environments [
43,
44]. To date, the presence of
B. cereus has long been a threat to the dairy industry and has been known as a major pathogen, causing food poisoning through milk and dairy products [
7,
27]. Our results showed a similar trend to the previous study [
6,
42]. In our research, 11.1% and 18.2% of the workers’ shoes and the bottom of the milking station in contact with the soil had
B. cereus contamination.
S. aureus is a pathogen that causes mammary gland inflammation in the udder of dairy cows and results in great economic losses in the dairy industry worldwide. In this study,
S. aureus was detected in only three milk filters in the dairy environment and none in the processing plant. The milk filter is an essential part of the milking process and is used to keep the milk clean by preventing debris and foreign substances from entering the bulk milk tank. According to previous studies, many cases of contamination of milk filters by pathogenic bacteria, such as
S. aureus,
E. coli O157,
Salmonella, and
L. monocytogenes, have been reported [
45,
46]. Similarly, our study results also showed the possibility of contamination of the milk filter by pathogenic bacteria. These results highlight the importance of single-use milk filters for preventing filter contamination and emphasize that we should check secondary contamination from workers to other sites.
We discovered
S. aureus JDFM SA01 in the process of an experiment to detect and identify pathogenic bacteria in dairy farms and reported the whole genome sequence analysis of
S. aureus strain JDFM SA01, isolated from a milk filter collected from a Korean dairy farm [
13]. In this study, we performed a toxicity test and analyzed the biofilm formation characteristics using RNA-seq analysis to further analyze the molecular characteristics of
S. aureus JDFM SA01. As the study of host-pathogen interactions and bacterial pathogenesis continues to increase, the
C. elegans model offers advantages for studies of bacterial toxicity and host defense systems [
47,
48]. Therefore,
C. elegans is a promising model for evaluating the toxicity of various pathogens [
49]. The toxicity test results indicate that
S. aureus JDFM SA01 is highly toxic to the
C. elegans host and would be detrimental when ingested by the human host. Staphylococcal food poisoning is commonly associated with
S. aureus contamination after pasteurization or the presence of
S. aureus, which produces a large number of toxins in milk before pasteurization [
50]. Many
S. aureus strains are capable of producing extracellular protein toxins and virulence factors that contribute to pathogenicity, such as heat stable enterotoxins that can be active during and after pasteurization. [
51]. In this study,
S. aureus JDFM SA01 was detected in the raw milk and milking facilities; therefore, it may pose a potential risk of food poisoning.
Biofilm formation by
S. aureus is an important issue in the dairy industry [
11,
52]. The biofilm-forming ability of
S. aureus promotes adherence and colonization of microorganisms on milking equipment and dairy production facilities and resistance against antibiotics [
53]. For this reason, we additionally confirmed the biofilm formation ability, and there was a risk of contamination in the dairy environment due to the biofilm formation ability of the
S. aureus JDFM SA01 strain. Biofilms are potential sources of pathogenic bacteria for milk contamination in bulk tanks, so preventing biofilm formation in milking facilities is a very important step in producing safe, high-quality milk [
52,
53]. Several previous studies have shown the risk of biofilm formation of pathogenic bacteria in milking equipment [
54,
55]. Our results show that
S. aureus isolated from milk filters has a high biofilm-forming ability. This finding suggests the possibility of formation and contamination by biofilms if milking facilities and bulk tanks, including milking machines, are contaminated by
S. aureus.
Finally, we identified the correlation between the biofilm formation characteristics and gene expression of S. aureus JDFM SA01 through RNA-seq analysis. In biofilms, the genes encoding fibrinogen-binding protein fib, gamma-hemolysin components hlgA and hlgC, and virulence factors of S. aureus were significantly upregulated. The upregulation of genes encoding surface proteins fib, fnbA, can, and icaC and genes that promote the adhesion of JDFM SA01-induced biofilms (IsdA, IsdB, IsdC, and IsdH) might clarify the improved biofilm viability and biomass. Upon GO functional enrichment, 322, 111, and 336 specific GO terms in the biological process, cellular component, and molecular function were confirmed, respectively. These aspects showed that S. aureus JDFM SA01 could form stable and mature biofilms.