Next Article in Journal
Ternary Mixes of Self-Compacting Concrete with Fly Ash and Municipal Solid Waste Incinerator Bottom Ash
Next Article in Special Issue
Experimental and Numerical Studies on the Structural Performance of a Double Composite Wall
Previous Article in Journal
The Effect of BDS-3 Time Group Delay and Differential Code Bias Corrections on Positioning
Previous Article in Special Issue
Experimental Study on the In-Plane Seismic Performance of a New Type of Masonry Wall System
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Push-Out Tests on Various Steel Anchors with Partial-Length Welding in Steel–Concrete Composite Members

1
Department of Architecture and Civil Engineering, Hoseo University, 20, Hoseo-ro 79 beon-gil, Baebang-eup, Asan-si, Chungcheongnam-do 31499, Korea
2
School of Architecture, Seoul National University of Science and Technology, 232 Gongreung-ro, Nowon-gu, Seoul 01811, Korea
*
Author to whom correspondence should be addressed.
Appl. Sci. 2021, 11(1), 105; https://doi.org/10.3390/app11010105
Submission received: 27 November 2020 / Revised: 20 December 2020 / Accepted: 20 December 2020 / Published: 24 December 2020

Abstract

:

Featured Application

Steel–Concrete Composite Structures.

Abstract

To investigate the behavior of various steel anchors, push-out tests were performed for 13 test specimens. Test parameters included the geometry of beams (wide-flange beams and composite beams) and the type of steel anchors (stud anchors and Z- and C-channel anchors with full- or partial-length welding). Test results showed that the performance of test specimens strongly depends on the types of steel anchors rather than the geometry of steel beams. The specimens with C-channel anchors showed the highest load-carrying capacity but the most drastic load reduction after the peak load. The specimens with Z-channel anchors showed a similar behavior to those with C-channel anchors but the load reduction occurred at a slightly slower rate. The load-carrying capacity was increased with the length of the Z- and C-channel anchors. The specimens with stud anchors reached the peak load at a slow rate and showed the most ductile behavior. The test results were compared with predictions by various design equations for steel anchors available in the literature, and the existing design equations for channel anchors with partial-length welding were considered applicable to design.

1. Introduction

Steel–concrete composite members show high load-carrying capacity, high local stability, and high stiffness due to the composite action of steel and concrete [1,2]. To achieve the desired composite action or to transfer longitudinal shear between steel and concrete, steel anchors or shear connectors should be provided at the interface between the steel and concrete [1,3]. For this purpose, steel-headed stud anchors (hereafter, stud anchors) have been most widely used, but recently steel shape anchors such as C-, L-, T- and Z-channels (hereafter, channel anchors collectively) have also gained popularity since conventional welding equipment can be used and the required performance can be obtained with a smaller number of connectors [3,4].
In general, channel anchors are welded to the base steel sections along the full length of the anchors. However, in some cases of composite members using U-shaped or built-up sections [4,5,6], only both ends of the channel anchors are welded to base steel sections. In those cases, the partially welded channel anchors can function as (1) steel anchors as intended, (2) battens to form a closed or built-up section, and (3) walk-plates or steps during construction. Figure 1 shows an example that utilizes partially welded Z-channel anchors to a composite beam: an H-beam (or wide-flange beam) with a concrete-filled U-shaped flange (hereafter, UH-beam). As shown in the figure, the partially welded channel anchors can be used as an alternative to the combined conventional stud anchors and battens.
For the performance and design of channel anchors, numerous studies have been conducted. Viest et al. [7] carried out tests for push-out and beam specimens (consisting of steel beams and concrete slabs) using C-channel anchors and found that the strength of the concrete and the web thickness, flange thickness, and length of the channel anchor affected the load-carrying capacity of the test specimens, but the height and orientation of the channel anchor had negligible effects. They provided a theoretical analysis model, assuming that the channel anchor acts as a dowel. Slutter and Driscoll [8] also carried out push-out and beam tests, and proposed a design equation for the strength of C-channel anchors. The design equation of Slutter and Driscoll [8] is adopted in ANSI/AISC 360-16 [9] and KDS 41 31 00 [10] with a modification, and CSA S16-09 [11] also specifies a similar form of design equation. It is noteworthy that slip between the steel beam and concrete slab is inevitable [7], but the slip is not an important factor of the ultimate load of test specimens if a sufficient number of steel anchors are provided [8]. Yokota and Kiyomiya [12] carried out push-out tests using L-, C-, and T-channel anchors and found that the test specimens failed by the tensile fracture of steel anchors, crushing of concrete, or shear failure of concrete, and the failure modes were affected by the shape and direction of the steel anchors and the strength of concrete. Maleki and Mahoutian [13] performed experimental and analytical studies for C-channel anchors embedded in unconfined (without stirrups) normal or polypropylene concrete slabs and found that the specimens without stirrups failed in a more brittle way and show much lower strength than a specimen with stirrups. Pashan and Hosain [14] carried out push-out tests with test parameters of the concrete strength and the length and web thickness of C-channel anchors, and suggested a design equation, which was simplified from their previous study. Ros [15] developed a type of sandwich beam test method and proposed equations for the design of L-channel anchors as a function of strut angle and also for the shear force–relative displacement relationship. Baran and Topkaya [3] formulated a design equation for C-channel anchors based on the typical failure mechanism in push-out tests and plastic analysis principles. Tahmasbi et al. [16] performed finite element simulations for L- and inversed L-channel anchors (where “inversed” indicates that the angle is in a sitting position or has no top flange) embedded in a concrete slab, and suggested a design equation based on the parametric study results. JSCE [17] provides design equations for stud anchors and L-channel anchors, and Qiu et al. [18] modified the JSCE’s design equation for the design of L- and T-channel anchors based on their push-out test results with unreinforced concrete slabs (to simulate composite sandwich structures). It is noted that the current version of Eurocode 4-04 [19] provides a design equation only for stud anchors.
Each of these previous studies provides a valuable insight into the design of steel anchors but the majority of the previous studies, including the current design codes, are for channel anchors with full-length welding. Considering the fact that steel anchors with partial-length welding are also widely used in practice with the increasing application of U-shaped or built-up sections, more experimental studies are required for partially welded channel anchors, and the applicability of design equations to the partially welded channel anchors needs to be examined.
In the present study, to investigate the behavior of various steel anchors, push-out tests were performed for 13 test specimens. Test parameters included the geometry of steel beams (H-beams and UH-beams) and the type of steel anchors (stud anchors, and Z- and C-channel anchors with full- or partial-length welding). Test results were compared with predictions by existing design equations for steel anchors, and the applicability of the equations to the partially welded channel anchors was discussed.

2. Test Program

2.1. Test Specimens

Figure 2 shows the push-out test specimens. A total of 13 specimens were prepared, and the test parameters included the geometry of the steel beams and the type of steel anchors. Table 1 summarizes the test parameters. The configuration and dimensions of the test specimens were determined in accordance with the standard test of shear connectors specified in Eurocode 4–04 [19], but some dimensions were minorly adjusted to accommodate the details of the test parameters: the test specimens were 600 × 600 mm in section and 700 mm in height.
Steel beams varied in geometry, namely conventional H-beams and UH-beams. For the H-beams, welded built-up wide-flange sections of 300 × 250 × 10 × 10 mm (H—height × width × web thickness × flange thickness) were used. On the other hand, for the U-shaped flange of the UH-beams, lip channels (or U-channels with inward bent lips: UI) of 100 × 250 × 8 × 75 mm and hat channels (or U-channels with outward bent lips: UO) of 100 × 180 × 8 × 100 mm or 75 × 180 × 8 × 100 mm (UI/UO—height × bottom width × thickness × top lip width) were used. Two symmetric U-shaped flanges were connected by a 10-mm-thick web plate for double-sided push-out testing, and all steel beams were identical in total section height.
For steel anchors, stud anchors of 2—ϕ19 × 90 mm (two rows of S—ϕ shank diameter × length), Z-channels of 80 × 50 × 6 × 6 mm (Z—height × flange width × web thickness × flange thickness), and C-channels of 80 × 50 × 6 × 6 mm (C—height × width × web thickness × flange thickness) were used. The Z- and C-channel anchors varied in length (130 mm and 230 mm) to accommodate the spacing between the two top lips bent inward or outward, and all steel anchors were spaced at 200 mm and placed symmetrically in both concrete slabs. The welded length of all channel anchors used in UH-beams was 15 mm measured at one end, while in H-beams, channel anchors were welded to the beam flange along the full length of the anchors.
Two symmetric concrete slabs of 150 mm thickness were connected to the flanges of a steel beam through steel anchors. Each of the concrete slabs was cast in the horizontal position, and greasing was provided on the flanges of the steel beam to prevent bonding at the interface between the flanges and concrete slabs [19]. For reinforcement, vertical bars of D13 (nominal diameter = 12.7 mm [20]) were placed at a spacing of 175 mm and horizontal bars of D10 (nominal diameter = 9.53 mm [20]) were placed at a spacing of 160 mm.
In each test specimen, test parameters (geometry of steel beams and type of steel anchor) were combined and each test specimen was referred to by a designation which includes these two test parameters: in the designation, the numerals after UO refer to the depth of the concrete-filled U-shaped flange, and the numerals after Z and C refer to the length of the Z- and C-channel anchors.

2.2. Material Properties

For steel beams and Z- and C-channel anchors, SM355 steel plates were used (specified minimum yield stress = 355 MPa and specified minimum tensile strength = 490 MPa [10]), while for stud anchors, HS1 studs were used (specified minimum yield stress = 235 MPa and specified minimum tensile strength = 400 MPa [21]). For concrete, C24 was used (specified compressive strength = 24 MPa).
For steel coupons sampled from the steel beams and steel anchors, tension tests were carried out according to KS B 0802 [22]. Before the tension tests, actual dimensions such as the thickness of plates and the shank diameter of studs were also measured. For each concrete mix, four concrete cylinders were prepared and cured alongside the test specimens [19]. On the day of testing, compression tests were carried out for the concrete cylinders according to KS F 2405 [23].
The measured material properties such as the mean yield strength and tensile strength of steel and the mean compressive strength ( f c ) of concrete are summarized in Table 2. It is noted that since the last four specimens (No. 10–13 in Table 1) were additionally tested after testing the first nine specimens (No. 1–9 in Table 1), SM355-10T, SM355-8T, SM355-6T, and C24 had two different material properties.

2.3. Test Setup and Instrumentation

Figure 3 shows the test setup for push-out testing. Considering the longitudinal slip between the concrete slabs and steel beam, the steel beam protruded 80 mm from the top of concrete slabs. A loading plate (PL-330 × 380 × 10) was provided on the top of the steel beam, and through a 10 MN universal testing machine (UTM), monotonic loading was applied to the loading plate under displacement control (1.8 mm/min). To prevent eccentric loading, test specimens were carefully aligned to the center of loading and the testing was terminated when the load dropped to 80% of the peak load [24].
To measure displacement, 7 linear variable displacement transducers (LVDTs) were installed around the test specimen: one beneath the loading plate, two under the steel beam, two on the inner surfaces of the concrete slabs, and two for transverse separation of the concrete slabs from the steel beam. To measure strain, strain gauges were also placed on steel anchors.

3. Test Results

3.1. Failure Modes

Figure 4 shows the test specimens at the end of push-out testing. The overall behavior and failure mode varied with the type of steel anchor.
In the case of the S-group (H-S, UI-S, UO75-S, and UO100-S using stud anchors; Figure 4a–d), the test specimens failed by fracture of the studs at the bottom of the studs. Crushing and cracking of concrete occurred first around the root of studs. The bottom and sides of the concrete slabs also showed crushing and minor longitudinal cracking. Under further loading, splitting of concrete occurred on the exterior surfaces of the concrete slabs (but the splitting was limited) and the load increment was gradually decreased. The peak load was reached by fracture of the studs, and then the load was suddenly dropped and concrete slabs were separated (about 1–2 mm) from the steel beam.
In the case of the Z-group (H-Z130, H-Z230, UI-Z130, UO75-Z230, and UO100-Z230 using Z-channel anchors; Figure 4e–i), the test specimens failed by splitting of the concrete. The splitting of concrete was initiated at the locations of the steel anchors and propagated to the outside. Compared with the S-group, the peak load was reached earlier, and the splitting on the exterior surfaces of concrete slabs and the crushing of concrete around the interface between the steel beam and concrete slabs were more prominent. However, the degradation in load after the peak was less drastic. The test specimens of C-group (H-C130, H-C230, UI-C130, and UO100-C230 using C-channel anchors: Figure 4j–m) were also failed by splitting of concrete as in Z-group. In Z- and C-groups, the separation of concrete slabs from the steel beam was about 6–15 mm after the test.
The failure mode was not clearly distinguished by the geometry of steel beams, but in the case of using the U-channel with outward bent lips (UO) for the steel beam, the longitudinal slip between the steel beam and concrete slabs was most prominent.

3.2. Shear Force—Slip Relationship

Figure 5 shows the shear force—slip relationship. To quantify the effects of test parameters, the maximum strength, initial stiffness, and slip capacity were evaluated from the test results. The maximum strength ( V m ) was taken as the peak load. The initial stiffness ( K i ) was taken as the secant stiffness at the point where steel anchors reached the yield strain, and the yielding of steel anchors was determined by the measurement as shown in Figure 6. The slip capacity (μ) was taken as the ratio of yield slip-to-ultimate slip ( δ y / δ u ), in which the yield slip δ y was defined as the slip measured at the yielding of steel anchors and the ultimate slip was defined as the slip corresponding to 0.8 V m after the peak load [24]. The performance points of δ y , V m , and δ u are marked with a circle, triangle, and cross on each plot of Figure 5, respectively, and the test results are summarized in Table 3.
To clarify the effect of each test parameter, the shear force—slip behavior was compared in terms of steel anchors in Figure 7a, and in terms of steel beams in Figure 7b.
The figure reconfirms the higher effect of steel anchors than steel beams on structural behavior: similar behavior in Figure 7a for same steel anchors with different steel beams; but large difference in behavior in Figure 7b for same steel beams with different steel anchors. In general, the geometry of steel beams and the depth of the concrete-filled U-shaped flange (UO75 and UO100) had no significant effect. A similar observation can be found in a previous study [18]: for most shear connectors in push-out tests, the effect of the thickness of the connected plate could be ignored. On the other hand, the type of steel anchors had a distinct effect. The specimens with C-channel anchors showed highest load-carrying capacity, but the load reduction after the peak load was most drastic. The specimens with Z-channel anchors showed a similar behavior to those with C-channel anchors, but the load reduction occurred in a slightly slower rate. As the length of channel anchors increased (Z130 and Z230 or C130 and C230 with the same welded length), the load-carrying capacity was increased. Although there was also a sudden drop after reaching the peak load even in the case of using stud anchors, the specimens with stud anchors reached the peak load in a slow rate and showed most ductile behavior.

4. Discussions

4.1. Existing Design Equations for Stud Anchors and Fully-Welded Channel Anchors

For the nominal shear strength Q n of a steel anchor (stud anchors and fully-welded channel anchors) embedded in a solid concrete slab, current design codes such as ANSI/AISC 360–16 [9] provide design equations. Table 4 summarizes existing design equations including current code equations and the other design equations available in the literature [3,9,10,11,12,13,14,15,16,17,18]. It is noted that for direct comparisons among those design equations, some of symbols were modified from the original expressions and the design factors such as strength reduction factors and partial factors were not included in the equations.
Although the design equations for channel anchors in Table 4 are for a specific shape with full-length welding, all of those equations were applied to the test specimens of the present study to verify their applicability. The elastic modulus of concrete was calculated as E c = 4700 f c [25] in all equations for direct comparison, and the contribution V n c of the concrete inside the UH-beam, which was cast monolithically with concrete slabs, was taken into account in the calculation of the design shear strength V n as follows.
V n = Σ Q n + V n c
V n c = 0.66 × min { 2 / ( 1 + 0.004 d c ) ; 1 } × ( ρ w ) 1 / 3 f c b c d c × 2
where, V n c = nominal shear strength provided by the concrete, which was calculated in accordance with ACI 318–19 [25] (for the case of normal-weight concrete, non-prestressed members, not providing the minimum amount of shear reinforcement, and having no axial load); ρ w = longitudinal reinforcement ratio; and b c , d c = width and depth of concrete measured at the interface between the monolithically cast beam and slab ( b c = clear distance between top flanges of U-section, d c = net length excluding the width b c a of channel anchors). The factor of 2 in Equation (2) is for double-sided push-out testing, and the vertical reinforcement in the concrete slab (4-D13) was considered as longitudinal tension reinforcement [26] in the calculation of ρ w .
Figure 8 shows the comparison (in this figure, each design equation is identified by an abbreviated name of the design code or authors, and C or L behind the abbreviated name indicates C- or L-channel anchor). As shown in Figure 8a, for stud anchors, the current design codes provided quite good predictions (the ratio V pred / V test = V n / V m of prediction-to-test was close to 1 for all codes). On the other hand, as shown in Figure 8b,c for channel anchors, V pred / V test was scattered widely, but unexpectedly, each equation showed a similar tendency for both fully-welded channel anchors and partially-welded channel anchors. Among the predictions, the combination of the equation of Maleki and Mahoutian [13] and Equations (1) and (2) best matched with the test results (mean and standard deviation of V pred / V test was m ± σ = 0.80 ± 0.13 for fully-welded channel anchors or 0.77 ±  0.15 for partially-welded channel anchors). It is noted that the overall average of the calculated concrete contribution Vnc by Equation (2) was 6.6% of V n · ( V n c / V n was in the range of 3.0–12.1% for all cases).
Although some of the equations showed relatively good and conservative predictions suitable for design purpose, this is limited only to the test results of the present study. Fundamentally, it is not appropriate to apply the existing design equations for fully-welded channel anchors to the design of partially-welded channel anchors, because the failure mode and shear strength are strongly affected by the shape and welding condition of steel anchors [4,5,12].

4.2. Comparison to Existing Design Equations for Channel Anchors with Partial-Length Welding

As mentioned above, it is not suitable to apply the existing design equations for fully-welded channel anchors to the design of partially-welded channel anchors. For this reason, as given in Equation (3), AC495 [27] provides the design equation for L-channel anchors welded to U-shaped cold-formed steel beams, which is similar to the equation of ANSI-AISC 360-16 [9].
Q n = 0.6 × 100 3 / 2 ( t f + 0.5 t w ) f c E c L b w
where, L b w = web-to-web clear distance of the U-shaped cold-formed steel beam.
Meanwhile, Keo et al. [4] also proposed a design equation for inversed L-channel anchors with partial-length welding based on their push-out tests and parametric study of finite element simulations.
Q n = 2 ( A c a 1 + A c a 2 ) F u 3 + 2 ( 19 38.1 b c a d slab ) A c b f c
where, A c a 1 , A c a 2 , A c b = shear plane areas, and bearing area of channel anchors, respectively. Those definitions are illustrated in the literature [4], but approximately A c a 1 = t w L c a , w , A c a 2 = t f b c a , and A c b = t f L c a , w were used in the present study. b c a  = width of channel anchor; Lca,w = welded length of channel anchor measured at one end; and d slab = depth of concrete slab.
Those two equations were applied to the test results for comparison. It is noted that unlike the design equations in Table 4, in Equations (3) and (4), the contribution V n c of concrete was taken into account implicitly. Thus, the design shear strength was calculated as V n = Σ Q n . To compare over a wider range of design parameters such as the type of steel anchors, the other test results available in the literatures [4,5,6] were also included. Some of information that was not clearly specified in the literature was assumed based on the figures in the literature, and the test parameters are summarized in Appendix A.
Figure 9 and Table 5 show the comparison. In overall, the equation of Keo et al. [4] ( m ± σ of V pred / V test = 0.94 ± 0.28) gave the better prediction on average, but it scattered wider compared to the equation of AC495 [27] (1.32 ± 0.23): to be more specific, 1.07 ± 0.11 for C-channel anchors, 1.42 ± 0.09 for L-channel anchors, 1.34 ± 0.24 for inversed L-channel anchors, and 1.19 ± 0.24 for Z-channel anchors in the case of the equation of AC495 [27], while 0.87 ± 0.02 for C-channel anchors, 0.52 ± 0.04 for L-channel anchors, 1.01 ± 0.26 for inversed L-channel anchors, and 1.06 ± 0.14 for Z-channel anchors in the case of the equation of Keo et al. [4]. The equation of Keo et al. [4] was derived for inversed L-channel anchors having no top flange, but it showed relatively good agreement for all anchor shapes because the uplift of concrete slabs was prevented by hoop reinforcement in their study.
Although the number of samples used in the comparison was limited, both equations were considered applicable to design, considering the fact that the design factors such as strength reduction factors and partial factors are used in actual design. For safer and more economic design, further experimental studies with various parameters are required.

5. Conclusions

To investigate the behavior of various steel anchors, push-out tests were performed on the test parameters including the geometry of steel beams (H-beams and UH-beams) and the type of steel anchors (stud anchors, and Z- and C-channel anchors with full- or partial-length welding), and the test results were compared with predictions by various design equations for steel anchors available in the literature. The research findings are summarized as follows.
(1)
Although channel anchors with partial-length welding are widely used in current composite construction, the majority of current design codes and previous studies are for channel anchors with full-length welding.
(2)
Push-out test results showed that the performance of test specimens strongly depends on the types of steel anchors rather than the geometry of steel beams. The specimens with C-channel anchors showed highest load-carrying capacity but most drastic load reduction after the peak load. The specimens with Z-channel anchors showed a similar behavior to those with C-channel anchors, but the load reduction occurred in a slightly slower rate. The load-carrying capacity was increased with the length of Z- and C-channel anchors. The specimens with stud anchors reached the peak load in a slow rate and showed most ductile behavior.
(3)
Some of existing design equations for fully-welded channel anchors showed relatively good and conservative predictions after considering the contribution of the concrete inside the UH-beam cast monolithically with concrete slabs, but, fundamentally, it is not appropriate to apply the existing design equations for fully-welded channel anchors to the design of partially-welded channel anchors, because the failure mode and shear strength are strongly affected by the shape and welding condition of steel anchors.
(4)
Existing two design equations for partially-welded channel anchors were compared with the present and previous test results. The comparison showed that both equations are considered applicable to design, considering the fact that the design factors such as strength reduction factors and partial factors are used in actual design.
It is noted that the verification of the existing design equations was made only for limited number of samples. For safer and more economic design, further experimental studies with various design parameters are required, especially for beam specimens which are more realistic in practice.

Author Contributions

Conceptualization, I.-R.C.; methodology, I.-R.C.; validation, I.-R.C.; formal analysis, C.-S.K.; investigation, I.-R.C.; resources, I.-R.C. and C.-S.K.; data curation, I.-R.C. and C.-S.K.; writing—original draft preparation, I.-R.C. and C.-S.K.; writing—review and editing, I.-R.C. and C.-S.K.; visualization, I.-R.C. and C.-S.K.; supervision, I.-R.C.; project administration, I.-R.C.; funding acquisition, I.-R.C. and C.-S.K. Both authors have read and agreed to the published version of the manuscript.

Funding

This research and the APC was partly supported by Technology development Program (S2543848) funded by the Ministry of SMEs and Startups (MSS, Korea) and the National Research Foundation of Korea (NRF) grant funded by the Korea government (MSIT) (No. 2019R1C1C1010052), and the authors are grateful for their supports.

Conflicts of Interest

The authors declare no conflict of interest.

Notations

Aca1shear plane area 1 of channel anchor
Aca2shear plane area 2 of channel anchor
Acbbearing area of channel anchor
Asacross-sectional area of stud anchor
bcwidth of concrete measured at the interface between monolithically cast beam and slab
bcawidth of channel anchor
dcdepth of concrete measured at the interface between monolithically cast beam and slab
dsashank diameter of stud anchor
dslabdepth of concrete slab
Ecelastic modulus of concrete
fccompressive strength of concrete
Futensile strength of steel
Fyyield strength of steel
hcaheight of channel anchor
hsaheight of stud anchor
Kiinitial stiffness or secant stiffness at the point where steel anchors reach yield strain
Lbwweb-to-web clear distance of U-shaped cold-formed steel beam
Lcalength of channel anchor
Lca,wwelded length of channel anchor measured at one end
Qnnominal shear strength of a steel anchor
scaspacing of channel anchor
tfflange thickness of channel anchor
tpthickness of plate
tsclesser of thickness of channel anchor considering welded part and thickness of channel anchor itself
twweb thickness of channel anchor
Vmmaximum shear strength or peak load
Vnnominal shear strength of test specimen
Vncnominal shear strength of concrete inside UH-beam cast monolithically with concrete slab
δuultimate slip
δyyield slip
μslip capacity or ratio of yield slip-to-ultimate slip
ρwlongitudinal reinforcement ratio

Appendix A

Table A1. Test Parameters of Previous Studies for Channel Anchor with Partial-length Welding (units in mm, MPa).
Table A1. Test Parameters of Previous Studies for Channel Anchor with Partial-length Welding (units in mm, MPa).
AuthorsSpecimenChannel Anchor
h s a × b s a × t w × t f , F u , L s a , w
Concrete Slab
f c , d slab
Steel Beam
L b w
Keo et al. [4]PO-L40Inv-L40 × 40 × 4 × 4, 550, 2027.0, 200288
PO-L50aInv-L50 × 50 × 5 × 5, 445, 4020.3, 200288
PO-L50bInv-L50 × 50 × 5 × 5, 445, 4021.3, 200288
PO-L50cInv-L50 × 50 × 5 × 5, 445, 4022.7, 200288
Kim et al. [5]EA-30–20–200Inv-L30 × 30 × 3 × 3, 421, 2028.5, 150388
EA-30–30–200Inv-L30 × 30 × 3 × 3, 421, 3028.5, 150388
EA-30–40–200Inv-L30 × 30 × 3 × 3, 421, 4028.5, 150388
EA-30–20–300Inv-L30 × 30 × 3 × 3, 421, 2028.5, 150388
EA-30–30–300Inv-L30 × 30 × 3 × 3, 421, 3028.5, 150388
EA-30–40–300Inv-L30 × 30 × 3 × 3, 421, 4028.5, 150388
EA-40–20–200Inv-L40 × 40 × 5 × 5, 456, 2028.5, 150388
EA-40–30–200Inv-L40 × 40 × 5 × 5, 456, 3028.5, 150388
EA-40–40–200Inv-L40 × 40 × 5 × 5, 456, 4028.5, 150388
EA-40–20–300Inv-L40 × 40 × 5 × 5, 456, 2028.5, 150388
EA-40–30–300Inv-L40 × 40 × 5 × 5, 456, 3028.5, 150388
EA-40–40–300Inv-L40 × 40 × 5 × 5, 456, 4028.5, 150388
EA-50–20–200Inv-L50 × 50 × 6 × 6, 454, 2028.5, 150388
EA-50–30–200Inv-L50 × 50 × 6 × 6, 454, 3028.5, 150388
EA-50–40–200Inv-L50 × 50 × 6 × 6, 454, 4028.5, 150388
EA-50–20–300Inv-L50 × 50 × 6 × 6, 454, 2028.5, 150388
EA-50–30–300Inv-L50 × 50 × 6 × 6, 454, 3028.5, 150388
EA-50–40–300Inv-L50 × 50 × 6 × 6, 454, 4028.5, 150388
Lee et al. [6]AN-160–60–4.5L60 × 40 × 4.5 × 4.5, 493, 8029.2, 200304
AN-160–60–6L60 × 40 × 6 × 6, 478, 8029.2, 200304
AN-160–80–4.5L80 × 40 × 4.5 × 4.5, 493, 8029.2, 200304
AN-160–80–6L80 × 40 × 6 × 6, 478, 8029.2, 200304

References

  1. Johnson, R.P. Composite Structures of Steel and Concrete—Beams, Slabs, Columns, and Frames for Buildings, 3rd ed.; Blackwell Publishing: Oxford, UK, 2004; pp. 1–230. [Google Scholar]
  2. Kim, C.-S.; Park, H.-G.; Chung, K.-S.; Choi, I.-R. Eccentric Axial Load Testing for Concrete-Encased Steel Columns Using 800 MPa Steel and 100 MPa Concrete. J. Struct. Eng. 2012, 138, 1019–1031. [Google Scholar] [CrossRef]
  3. Baran, E.; Topkaya, C. An experimental study on channel type shear connectors. J. Constr. Steel Res. 2012, 74, 108–117. [Google Scholar] [CrossRef]
  4. Keo, P.; Lepourry, C.; Somja, H.; Palas, F. Behavior of a new shear connector for U-shaped steel-concrete hybrid beams. J. Constr. Steel Res. 2018, 145, 153–166. [Google Scholar] [CrossRef]
  5. Kim, Y.J.; Bae, J.H.; Ahn, T.S.; Jang, D.W. Push-out Test on Welded Angle Shear Connectors used in Composite Beams. J. Korean Soc. Steel Constr. 2014, 26, 155. [Google Scholar] [CrossRef] [Green Version]
  6. Lee, M.-K.; Shin, K.-J.; Lee, J.-S.; Chae, I.-S. Push-out Test on Evaluation of Shear Strength Using Angle Shear Connectors. J. Korean Soc. Steel Constr. 2019, 31, 413–421. [Google Scholar] [CrossRef]
  7. Viest, I.M.; Siess, C.P.; Appleton, J.H.; Newmark, N. Full-Scale Tests of Channel Shear Connectors and Composite T-beams; University of Illinois Bulletin: Urbana, IL, USA, 1952; Volume 50, pp. 1–155. [Google Scholar]
  8. Slutter, R.G.; Driscoll, G.C. Flexural strength of steel-concrete composite beams. J. Struct. Div. ASCE 1965, 91, 71–99. [Google Scholar]
  9. AISC. Specification for Structural Steel Buildings (ANSI/AISC 360-16); American Institute of Steel Construction: Chicago, IL, USA, 2016. [Google Scholar]
  10. Korea Construction Standards Center. Design Standards for Structural Steel Buildings (KDS 41 31 00); Korea Construction Standards Center: Goyang-si, Korea, 2019. [Google Scholar]
  11. CSA. Design of Steel Structures (CSA S16-09); Canadian Standards Association: Mississauga, ON, Canada, 2009. [Google Scholar]
  12. Yokota, H.; Kiyomiya, O. Load carrying capacity of shear connectors made of shaped steel in steel-concrete composite members. In Technical Note of The Port and Harbour Research Institute (No.595); Ministry of Transport: Tokyo, Japan, 1987. [Google Scholar]
  13. Maleki, S.; Mahoutian, M. Experimental and analytical study on channel shear connectors in fiber-reinforced concrete. J. Constr. Steel Res. 2009, 65, 1787–1793. [Google Scholar] [CrossRef]
  14. Pashan, A.; Hosain, M.U. New design equations for channel shear connectors in composite beams. Can. J. Civ. Eng. 2009, 36, 1435–1443. [Google Scholar] [CrossRef]
  15. Soty, R.; Shima, H. Formulation for Shear Force–Relative Displacement Relationship of L-Shape Shear Connector in Steel–Concrete Composite Structures. Ph.D. Thesis, Kochi University of Technology, Kochi, Japan, 2011. [Google Scholar]
  16. Tahmasbi, F.; Maleki, S.; Shariati, M.; Sulong, N.H.R.; Tahir, M.M. Shear Capacity of C-Shaped and L-Shaped Angle Shear Connectors. PLoS ONE 2016, 11, e0156989. [Google Scholar] [CrossRef] [PubMed] [Green Version]
  17. JSCE Committee on Hybrid Structures. Standard Specifications for Hybrid Structures (JSCE); Japan Society of Civil Engineers: Tokyo, Japan, 2014. [Google Scholar]
  18. Qiu, S.-Y.; Guo, Y.-T.; Nie, X.; Fan, J.-S.; Tao, M.-X. Experimental study on shaped steel shear connectors used in large-scale composite structures. J. Constr. Steel Res. 2020, 172, 106201. [Google Scholar] [CrossRef]
  19. CEN. Eurocode 4: Design of Composite Steel and Concrete Structures—Part 1.1: General Rules and Rules for Buildings (Eurocode 4-04); European Committee for Standardization: Brussels, Belgium, 2004. [Google Scholar]
  20. Korea Industrial Standards Commission. Steel Bars for Concrete Reinforcement (KS D 3504); Korea Industrial Standards: Seoul, Korea, 2019. [Google Scholar]
  21. Korea Industrial Standards Commission. Headed Studs (KS B 1062); Korea Industrial Standards: Seoul, Korea, 2014. [Google Scholar]
  22. Korea Industrial Standards Commission. Method of Tensile Test for Metallic Materials (KS B 0802); Korea Industrial Standards: Seoul, Korea, 2018. [Google Scholar]
  23. Korea Industrial Standards Commission. Standard Test Method for Compressive Strength of Concrete (KS F 2405); Korea Industrial Standards: Seoul, Korea, 2017. [Google Scholar]
  24. Park, R. Evaluation of ductility of structures and structural assemblages from laboratory testing. Bull. N. Z. Natl. Soc. Earthq. Eng. 1989, 22, 155–166. [Google Scholar] [CrossRef]
  25. ACI Committee 318. Building Code Requirements for Structural Concrete and Commentary (ACI 318-19); American Concrete Institute: Farmington Hills, MI, USA, 2019. [Google Scholar]
  26. Kuchma, D.A.; Wei, S.; Sanders, D.H.; Belarbi, A.; Novak, L.C. The development of the one-way shear design provisions of ACI 318-19. ACI Struct. J. 2019, 116, 285–295. [Google Scholar]
  27. ICC-ES. AC495—Cold-Formed Steel Structural Beams with Steel Angle Anchors Acting Compositely with Cast-in-Place Concrete Slabs; ICC Evaluation Service, LLC.: Brea, CA, USA, 2018. [Google Scholar]
Figure 1. Application of steel anchors to UH-beams: (a) UH-beam with Z-channel anchors; (b) UH-beam with conventional stud anchors.
Figure 1. Application of steel anchors to UH-beams: (a) UH-beam with Z-channel anchors; (b) UH-beam with conventional stud anchors.
Applsci 11 00105 g001
Figure 2. Test specimens (units in mm): (a) typical section; (b) typical elevation; (c) details of the steel beam and steel anchor.
Figure 2. Test specimens (units in mm): (a) typical section; (b) typical elevation; (c) details of the steel beam and steel anchor.
Applsci 11 00105 g002
Figure 3. Test setup.
Figure 3. Test setup.
Applsci 11 00105 g003
Figure 4. Failure Modes: (a) H-S; (b) UI-S; (c) UO75-S; (d) UO100-S; (e) H-Z130; (f) H-Z230; (g) UI-Z130; (h) UO75-Z230; (i) UO100-Z230; (j) H-C130; (k) H-C230; (l) UI-C130; (m) UO100-C230.
Figure 4. Failure Modes: (a) H-S; (b) UI-S; (c) UO75-S; (d) UO100-S; (e) H-Z130; (f) H-Z230; (g) UI-Z130; (h) UO75-Z230; (i) UO100-Z230; (j) H-C130; (k) H-C230; (l) UI-C130; (m) UO100-C230.
Applsci 11 00105 g004
Figure 5. Shear Force—Slip Relationship: (a) H-S; (b) UI-S; (c) UO75-S; (d) UO100-S; (e) H-Z130; (f) H-Z230; (g) UI-Z130; (h) UO75-Z230; (i) UO100-Z230; (j) H-C130; (k) H-C230; (l) UI-C130; (m) UO100-C230; (n) Definitions of Performance Points.
Figure 5. Shear Force—Slip Relationship: (a) H-S; (b) UI-S; (c) UO75-S; (d) UO100-S; (e) H-Z130; (f) H-Z230; (g) UI-Z130; (h) UO75-Z230; (i) UO100-Z230; (j) H-C130; (k) H-C230; (l) UI-C130; (m) UO100-C230; (n) Definitions of Performance Points.
Applsci 11 00105 g005
Figure 6. Shear Force—Strain Relationship of Steel Anchors: (a) S-group; (b) Z-group; (c) C-group.
Figure 6. Shear Force—Strain Relationship of Steel Anchors: (a) S-group; (b) Z-group; (c) C-group.
Applsci 11 00105 g006
Figure 7. Comparisons of Behavior: (a) in terms of Steel Anchors; (b) in terms of Steel Beams.
Figure 7. Comparisons of Behavior: (a) in terms of Steel Anchors; (b) in terms of Steel Beams.
Applsci 11 00105 g007
Figure 8. Comparison of Predictions to Tests: (a) Stud Anchors; (b) Fully-welded Channel Anchors (H-beams); (c) Partially-welded Channel Anchors (UH-beams).
Figure 8. Comparison of Predictions to Tests: (a) Stud Anchors; (b) Fully-welded Channel Anchors (H-beams); (c) Partially-welded Channel Anchors (UH-beams).
Applsci 11 00105 g008
Figure 9. Comparison of Predictions to Tests: (a) C-channel Anchors; (b) L-channel Anchors; (c) Inversed L-channel Anchors; (d) Z-channel Anchors.
Figure 9. Comparison of Predictions to Tests: (a) C-channel Anchors; (b) L-channel Anchors; (c) Inversed L-channel Anchors; (d) Z-channel Anchors.
Applsci 11 00105 g009
Table 1. Test parameters.
Table 1. Test parameters.
GroupSpecimen 1Steel Beam 2Steel Anchors 2
(Length)
Concrete Slabs
SHSH—300 × 250 × 10 × 10 mmS—ϕ19 × 90 mm150 × 600 mm
UI-SUI—100 × 250 ×8 × 75 mmS—ϕ19 × 90 mm
UO75-SUO—75 × 180 × 8 × 100 mmS—ϕ19 × 90 mm
UO100-SUO—100 × 180 × 8 × 100 mmS—ϕ19 × 90 mm
ZH-Z130H—300 × 250 × 10 × 10 mmZ—80 × 50 × 6 × 6 mm (130 mm)
H-Z230H—300 × 250 × 10 × 10 mmZ—80 × 50 × 6 × 6 mm (130 mm)
UI-Z130UI—100 × 250 × 8 × 75 mmZ—80 × 50 × 6 × 6 mm (130 mm)
UO75-Z230UO—75 × 180 × 8 × 100 mmZ—80 × 50 × 6 × 6 mm (130 mm)
UO100-Z230UO—100 × 180 × 8 × 100 mmZ—80 × 50 × 6 × 6 mm (130 mm)
CH-C130H—300 × 250 × 10 × 10 mmC—80 × 50 × 6 × 6 mm (130 mm)
H-C230H—300 × 250 × 10 × 10 mmC—80 × 50 × 6 × 6 mm (130 mm)
UI-C130UI—100 × 250 × 8 × 75 mmC—80 × 50 × 6 × 6 mm (130 mm)
UO100-C230UO—100 × 180 × 8 × 100 mmC—80 × 50 × 6 × 6 mm (130 mm)
1 Designation: geometry of steel beam—type of steel anchor; 2 Dimensions of steel shapes: wide-flange section: H—height × width × web thickness × flange thickness; U-channel with inward/outward bent lips: UI/UO—height × bottom width × thickness × top lip width; headed stud anchor: S—ϕ shank diameter × length; Z-channel anchor: Z—height × flange width × web thickness × flange thickness; and C-channel anchor: C—height × width × web thickness × flange thickness.
Table 2. Measured material properties.
Table 2. Measured material properties.
Structural
Component
Material 1Thickness
(mm)
Yield Strength
(MPa)
Ultimate Strength
(MPa)
Elongation
(%)
Remarks
Steel BeamSM355-10T
(H-beam and web of UH-beam)
10.1404.7551.923.6No. 1–9
10.0385.0522.724.7No. 10–13
SM355-8T
(flange of UH-beam)
8.1446.3541.523.0No. 1–9
7.8304.7473.027.3No. 10–13
Steel AnchorsHS1-ϕ19
(stud anchor)
19.0413.8478.717.3
SM355-6T
(Z-channel anchor)
6.0406.8524.432.7
SM355-6T
(C-channel anchor)
5.8533.3606.318.7
SlabC24
(Concrete)
f c = 28.0 MPa at the day of testing (No. 1–9)
f c = 30.3 MPa at the day of testing (No. 10–13)
1 Since the C-group was additionally tested after testing the S- and Z-groups, SM355-10T, SM355-8T, SM355-6T, and C24 had two different material properties.
Table 3. Test Results.
Table 3. Test Results.
SpecimenYielding of Steel AnchorsMaximum StrengthUltimate Slip
Vy
(kN)
δy
(mm)
Ki = Vy/δy
(kN/mm)
Vm
(kN)
δu
(mm)
μ = δu/δy
H-S640.03.4190.91024.622.56.7
UI-S901.53.2284.21262.521.66.8
UO75-S718.63.7195.4900.027.57.5
UO100-S584.03.1189.7834.126.38.5
H-Z130566.32.2260.3861.217.88.2
H-Z2301008.32.6389.91246.59.73.8
UI-Z130876.82.6335.1963.56.92.6
UO75-Z2301411.23.9363.01473.38.42.1
UO100-Z2301362.74.6297.91401.210.02.2
H-C130857.72.2392.41077.010.95.0
H-C2301191.02.2553.91541.88.43.9
UI-C1301025.32.7384.01409.810.43.9
UO100-C2301340.52.9456.21740.911.74.0
Table 4. Existing Design Equations for Stud Anchors and Channel Anchors with Full-length Welding.
Table 4. Existing Design Equations for Stud Anchors and Channel Anchors with Full-length Welding.
Design Code or AuthorsDesign Equation, Qn [N] 1
ANSI/AISC 360-16 [9]
& KDS 41 31 00 [10]
0.5 A s a f c E c R g R p A s a F u for stud anchor
where Rg = 1.0 and R p = 0.75 throughout the present study
0.3 ( t f + 0.5 t w ) L c a f c E c for C-channel anchor
CSA S16-09 [11] 0.5 A s a f c E c A s a F u for stud anchor
45 ( t f + 0.5 t w ) L c a f c for C-channel anchor
Eurocode 4-04 [19] min { 0.8 F u A s a ; 0.29 α d s a 2 f c E c } for stud anchor
where α = 0.2 ( h s a / d s a + 1 ) for 3 h s a / d s a 4 or 1 for h s a / d s a > 4
Yokota and Kiyomiya [12] 88 t w L c a f c for C-channel anchor
65 t w L c a f c for L-channel anchor
Maleki and Mahoutian [13] 27.2 ( t f + 0.5 t w ) L c a f c for C-channel anchor
Pashan and Hosain [14] ( 336 t w 2 + 5.24 L c a h c a ) f c for C-channel anchor
Ros [15] 63 t w h c a + 1.6 f c L c a h c a for L-channel anchor
Baran and Topkaya [3] 0.25 ( 7.2 0.023 L c a ) ( 1.5 0.005 h c a ) f c L c a h c a + 2 t w 2 L c a h c a F u for C-channel anchor
Tahmasbi et al. [16] 0.213 L c a t w f c × 10 3 for L-channel anchor
JSCE [17] min { 31 A s a ( h s a / d s a ) f c + 10000 ; A s a F u } for stud anchor
min { 0.0056 h c a L c a f c k 1 k 2 k 3 ; 0.001 t s c L c a F u / 3 } for L-channel anchor
where k 1 = 2.2 ( t s c / h c a ) 2 / 3 1.0 , k 2 = 0.4 t p / t s c + 0.43 1.0 ,
k 3 = s c a / 10 × h c a 1.0
Qiu et al. [18] k h k 2 k 3 195.894 ( t w ) 0.425 ( f c ) 0.383 × L c a for L-channel anchor
where, k h = exp ( 1.918 t w / h c a )
1, d s a , h s a = cross-sectional area, diameter, and height of stud anchor; t f , t w , h c a , L c a , s c a = flange thickness, web thickness, height, length, and spacing of channel anchor, and t s c = lesser of thickness of channel anchor considering welded part and thickness of channel anchor itself; F u = tensile strength of steel anchor; f c , E c = compressive strength and elastic modulus of concrete; and t p = thickness of base steel plate (steel beam flange).
Table 5. Comparison of Test Results with Predictions by Existing Design Equations for Channel Anchor with Partial-length Welding (units in kN).
Table 5. Comparison of Test Results with Predictions by Existing Design Equations for Channel Anchor with Partial-length Welding (units in kN).
AuthorsSpecimenAnchor ShapeVtestVpred
by Equation (3)
Vpred
by Equation (4)
Present StudyUI-Z130Z963.51071.61178.3
UO75-Z230Z1473.31117.61407.5
UO100-Z230Z1401.21117.61407.5
UI-C130C1409.81229.61250.2
UO100-C230C1740.91281.51493.4
Keo et al. [4]PO-L40Inv-L637.1604.6516.3
PO-L50aInv-L932.1924.2521.0
PO-L50bInv-L916.5935.8540.5
PO-L50cInv-L975.9951.9567.3
Kim et al. [5]EA-30–20–200Inv-L404.0447.4463.7
EA-30–30–200Inv-L488.0583.5463.7
EA-30–40–200Inv-L488.0719.7463.7
EA-30–20–300Inv-L324.0335.5347.7
EA-30–30–300Inv-L339.0437.6347.7
EA-30–40–300Inv-L390.0539.8347.7
EA-40–20–200Inv-L476.0833.4772.8
EA-40–30–200Inv-L720.01039.5772.8
EA-40–40–200Inv-L744.01245.6772.8
EA-40–20–300Inv-L393.0625.1579.6
EA-40–30–300Inv-L573.0779.6579.6
EA-40–40–300Inv-L567.0934.2579.6
EA-50–20–200Inv-L732.01053.1927.3
EA-50–30–200Inv-L924.01265.1927.3
EA-50–40–200Inv-L940.01477.1927.3
EA-50–20–300Inv-L555.0789.8695.5
EA-50–30–300Inv-L693.0948.8695.5
EA-50–40–300Inv-L789.01107.8695.5
Lee et al. [6]AN-160–60–4.5L1561.62185.5800.1
AN-160–60–6L1877.52866.11066.8
AN-160–80–4.5L1670.62185.5800.1
AN-160–80–6L1996.42866.11066.8
Accuracy of Prediction: m ± σ of Vpred/Vtest1.32 ± 0.230.94 ± 0.28
Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Share and Cite

MDPI and ACS Style

Choi, I.-R.; Kim, C.-S. Push-Out Tests on Various Steel Anchors with Partial-Length Welding in Steel–Concrete Composite Members. Appl. Sci. 2021, 11, 105. https://doi.org/10.3390/app11010105

AMA Style

Choi I-R, Kim C-S. Push-Out Tests on Various Steel Anchors with Partial-Length Welding in Steel–Concrete Composite Members. Applied Sciences. 2021; 11(1):105. https://doi.org/10.3390/app11010105

Chicago/Turabian Style

Choi, In-Rak, and Chang-Soo Kim. 2021. "Push-Out Tests on Various Steel Anchors with Partial-Length Welding in Steel–Concrete Composite Members" Applied Sciences 11, no. 1: 105. https://doi.org/10.3390/app11010105

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop