1. Introduction
State-of-Health (SoH) defines the usability of the battery for an application and plays a crucial role in the accurate estimation of the remaining state-of-charge (SoC) of a battery. An erroneous SoH estimation results in overestimation of the better capability, as well as a false state-of-charge indication, eventually leading to premature system shutdowns. Furthermore, an unhealthy or aged battery has a lower charge/discharge efficiency and increased heat dissipation, which can cause thermal runaways and explosions if not treated seriously.
The term “State-of-Health” is subjective, as it describes the battery’s condition in general. Most studies in the literature associate the SoH of the battery with either a capacity fade, inferring mainly a decrease in the charge storage ability, or a power fade, inferring primarily the increase of impedance limiting the extractable power, or associated with both [
1,
2,
3,
4]. An insight into already existing methods for evaluating the SoH using either power or capacity fade is provided in
Section 2. These methods are grouped into experimental and adaptative methods. Experimental methods are very accurate [
4,
5]. However, most of the methods discussed in the literature (see
Section 2) address individual cell parameters and must therefore be tuned or reconfigured to fit to other cells, even if they have the same type. Other proposed methods in the literature require end-of-life parameters to calculate the current aging state.
In this paper, we propose a SoH assessment method based on impedance spectroscopy for the online diagnosis of battery cells, which could be applied without needing pre-cycling information or being tuned by considering individual cell parameters. The aim is to realize a robust and practicable method with low complexity for SoH assessment based on measurements of the impedance spectrum.
Typically, experimental methods for SoH assessment based on impedance spectroscopy fit equivalent circuits to the impedance spectra and correlate the most SoH sensitive equivalent circuit parameters, mainly the charge transfer’s equivalent resistance, double-layer capacitance, or SEI layer, or all of them to the number of charging cycles.
In this paper, we follow a different approach based on a detailed model of the spectrum of a battery cell describing the positive and negative electrodes together with the SEI layer. After model simplification and adaptation to the observable spectrum behavior, we look for a metric combining model parameters in a deterministic manner, which provides information about SoH.
The paper is structured in six sections. In
Section 2, an overview of battery structure, the effect of aging, and the main reasons for power fade and capacity fade.
Section 3 contains the experimental details used to conduct the cycling and the impedance spectroscopy.
Section 4 includes the proposed solution to estimate the SoH. Finally,
Section 5 contains the IS data results, modeling, and analysis, in addition to applying the proposed method to extract the SoH.
2. State of the Art
Several methods have been reported to observe, monitor, or estimate the SoH. These methods can be classified into two main groups: The experimental methods, which are based on direct measurements or models based on actual measurements, and the adaptive methods, which try to simulate or estimate the health of the battery provided the behavior of the battery and minimal measurement data [
5]. These methods are shown in
Figure 1.
Experimental methods are based on results of experimental investigations carried out before the real life of the battery cell, which serve as a basis for estimation of SoH. They can be classified into capacity-fade estimation methods and power-fade methods. Experimental-based capacity-fade assessment methods, such as Coulomb-counting, measure the battery’s capacity. With the load disconnected and the battery integrally cycled, the total charge, inferred from the integration of the current over time, gives the battery’s actual capacity. The main inconvenience with this method is that the measurement over a complete cycle, including a full charge and discharge process, is time-consuming and involves high energy consumption. Nonetheless, it is the standard for determining the battery capacity.
Experimental power-fade estimation methods are mainly based on impedance-based information. Among these techniques is the Hybrid Pulse Power Characterization (HPPC), which uses a current pulse, which causes a sudden voltage to drop or rise depending on the sense of the current. The current and voltage information is used to calculate the charge or discharge power [
6]. A significant drawback of this method is its heavy reliance on the series resistance, which is heavily influenced by contact resistance, which is often sensitive to electronic noise and environmental influences, including temperature and electrical noise. Using a multifrequency current excitation signal, and with the help of the response voltage, an impedance spectrum (IS) can be extracted. This gives more information about the battery’s performance in different frequencies and is not limited to the DC component, such as in the HPPC method. Furthermore, the obtained spectrum is less sensitive to noise and environmental factors. This is due to the quality of the signal processing required for such a task and the consistency of the measurement points owing to the Kramers–Kronig relation. However, a major drawback is the necessity of an equivalent circuit model (ECM) to deconvolute the impedance spectrum and extract one or more sensitive parameters to SoH. The choice of the model, as well as the parameters, affects the eventual results. After fitting the measurement to an equivalent circuit model, the obtained circuit parameters (e.g., resistance), or their properties (e.g., constant-phase angle), are correlated with the SoH [
4,
5]. In [
7], a resistance in series with an inductance and 2RQ elements is used to model the behavior of the electrodes and electrolyte. The series resistance and one electrode’s resistance are correlated with the number of cycles. In [
8], an Rs-L-Randles circuit is used to model the battery. A formula estimating the battery capacity from the series resistance is used.
Similarly, in [
9], the same model, including a Warburg element, is used. The growth rate of the charge transfer of one of the electrodes shows a high correlation with the number of cycles. The paper features a ratio of SoH that requires the current and the end-of-life charge-transfer resistance to be calculated. In [
4], the battery is modeled with the help of a resistance in series with an inductance and RC element, plus a transmission line model (TLM). Here, TLM depicts the transmission line model to describe the electrode. Despite the complexity of the model, the paper shows a correlation between several components, including charge-transfer resistance, electrode capacitances, to the number of cycles. In [
10], a simplified RC element is used for the fitting. The model uses a linear combination of the sum of the resistance of electrodes and charge transfer and the double-layer capacitance to predict the end-of-life values. In [
11], a model consisting of a resistance in series an inductance, a Warburg element, R//L, and 3RCs is used. The series resistance is found to be the most correlated with the SoH. In [
12], an exponential regression model based on the SEI layer resistance from an ECM fitting with 3RQ in series with Warburg element and resistance is depicted. Ref. [
13] contains a detailed review of SoH prediction methods based on impedance and impedance spectroscopy. This review shows that most literature directly uses the impedance spectrum, or a direct value of the ECM, which is then correlated with the capacity or number of cycles. Most of the state-of-the-art methods based on impedance spectroscopy have demonstrated a good correlation with the SoH, which gives high accuracy greater or equal to 95% [
5]. However, they use cell-dependent values for the correlation or linearized with future values, making generalizing the method even for the same battery types unfeasible.
Adaptive methods use mathematical models based on current and voltage measurements during operation to estimate the capacity or the impedance. They can be classified into capacity-fade estimation methods and power-fade methods. Adaptive capacity-fade estimation methods are inferred by an online current and voltage measurement and mainly involve estimation theory (e.g., filters-based approaches). For example, the Kalman filter and its derivatives are used to either estimate the total capacity in steady white noise filtering configuration [
6,
14,
15] or to estimate the power decay by estimating the internal resistance from running signals [
16]. Least-square methods, such as Ordinary Least Squares, Weighted Ordinary Least Squares, and Total Least Squares, have also been used for capacity-fade detection. One possible implementation is estimating a Coulombic efficiency-like quantity over time and aging, which is compensated inside the total capacity [
6].
Adaptive methods are argued to have outstanding accuracy [
5,
6], but they require a long calibration/estimation time for reaching high accuracy. They also have considerable risks of deviation after a long-running time as their principle is mainly incremental, and deviations are therefore accumulated.
Experimental methods are often thought to be limited due to measurement deviations or difficulties of interpretation and end-of-life estimation. For example, HPPC does not provide accurate results if the batteries were not at rest before measurement or when the cells are affected by environmental factors, e.g., temperature and noise. Impedance-spectroscopy-based methods are more reliable, as they rely on several measurement points. Although they are not prone to noise, it is possible to use curve fitting to filter them out. Moreover, the impedance spectrum is very sensitive to SoH. However, a significant problem is a dependency on the cell’s individual properties. The measurements tend to be very individual and may even fail to provide a generalizable solution to be applied to cells from the same type or same manufacturer. Although other solutions have investigated the linearization of the fitted circuit elements to future end-of-life values, such as in [
4], these solutions may not be realizable in reality.
In this paper, we investigate the possibility of providing a linearization function to calculate the SoH that is less affected by the cell’s individual properties. The proposed solution aimed to work individually but can also be incorporated as a basis for adaptative solutions [
1,
5,
6].
3. Theoretical Background
A lithium-ion battery cell has a negative electrode, commonly made of graphite, and a positive electrode based on Li
+. Both are separated by an electrolyte and a separator (see
Figure 2). Electrons are transported from one electrode to the other during charge or discharge processes through the external circuit. Inside the battery cell, this current is compensated by ions movement in two steps: Dissolution of Li
+ in the electrolyte from the emitting electrode and rejoining a Li
+ from the electrolyte with the electron coming from the external circuit to form Li in the receiving electrode [
1].
During the battery’s first cycles, a solid electrolyte interphase (SEI) layer is formed by inactive lithium due to electrolyte decomposition over the negative electrode. The SEI continues to grow, affecting both capacity and power to fade. Moreover, several pores will be filled by covering the negative electrodes, causing more power to fade [
6,
17]. Among other reasons for negative electrode aging are metallic lithium plating, decomposition of the binder, the loss of contact of active material particles due to a volume change, which forms capacity fade. Similar aging is perceivable in the positive electrode [
17]. In summary, most of the aging is caused by lithium ions stalling.
The mechanism within a battery cell and the construction of the battery itself could be described with the help of a lumped equivalent circuit model (ECM), as shown in
Figure 2. A detailed ECM impedance model is elaborated in this figure based on [
1,
18]. The positive electrode can be modeled with a Randles circuit (R
PE, C
PE, and W
PE) [
18]. R
PE is the charge-transfer resistance within the positive electrode and can be described using a Nernst equation as the electrons (de)intercalating the positive electrode to/from the electrolyte. It is inversely proportional to the number of electrons n
ct,PE involved in the charge transfer in the positive electrode, and the exchange-current density i
0,ct as depicted in [
19] and shown in Equation (1):
where
is a constant [
19] which contains the universal gas constant (R), the temperature in Kelvin (T), and the Faraday constant (F). C
PE is the double-layer capacitance to model the charge difference between the electrolyte and the positive electrode. W
PE is the diffusion process to the electrode. Similarly, the negative electrodes share the same Randles-alike structure (R
NE, Q
NE, and W
NE). Due to the pores inside the negative electrode during the constructions, the capacitor is “imperfect” and is often substituted with a constant-phase element named Q
NE. In most lithium-ion cells, separating the charge transfer within positive and negative electrodes using impedance spectroscopy is not feasible without accessing internal battery cell components, and a composite electrode model can be instead considered [
4]. In this case, the lumped ECM of the charge transfer is as described in Equation (2):
here
is the charge-transfer electrons involved in the charge-transfer phenomena and
is the exchange current.
Next is the separator, which is often viewed as a non-conductive RC circuit (R
sep, C
sep). The electrolyte is modeled as a resistance (R
E). Finally, the side reaction, which consists of lithium plating and SEI layer, and mainly represented as a thin film on top of the positive and negative electrodes, which are more impacted in the “SEI layer”, can be described by an RQ circuit R
SEI and Q
SEI considering both of them are a reduction reaction. Here R
SEI could be expressed in terms of the constant divided by the electron concentration n
SEI within the SEI layer, as shown in Equation (3):
where
. Similar,
is the exchange-current density in the side reactions.
4. Proposed Method
Conventionally, in impedance spectroscopy, the values of the parameter of an equivalent circuit after parameter extraction are represented versus the SoH. The ECM parameter showing the highest dependence on SoH is chosen for its assessment. Due to the random development of the side reactions in the cells related to the operation parameters, the evolution of the different elements of the cell gives each cell a unique development. As discussed in the previous section, the mechanisms inside a cell are still the same, but they influence the electrical properties of the cells differently due to the unique SEI layer characteristics gained during the first cycles.
The same behavior can be observed for the charge transfer, as fewer electrons would still be active in the process [
17]. In this case, the resistance of charge transfer, or the resistance inferred by trapped electrons in SEI, is one of the most prominent for SoH estimation and is mainly used in the literature. However, it is not a generalized solution, which could be applied to all the cells, even from the same manufacturer.
Using a ratio of the electrons involved in the charge transfer and comparing them to the electrons stalled in the SEI layer, it is possible to infer the SoH pragmatically. Unfortunately, accessing these parameters is not directly feasible. However, an image of the electrons can be provided from the charge transfer and SEI resistances following an appropriate ECM. Therefore, following a data fitting, the resistances can infer the electrons’ images, as shown in Equation (4). Using the ECM provided in the next section and enforcing a current, and assuming that the current at low frequencies passes through the resistances only, the approximation Equation (4) becomes valid:
Experimental investigations in the following section have the aim to validate this theoretical and chemical-physical-based hypothesis. Therefore, it is worth investigating if this method depends on individual cell parameters, which would require a priori experimental measurements and calibrations.
5. Hardware Setup
This section focuses on collecting measurement data based on the cycling of battery cells and measuring impedance spectra over many cycles.
First, four commercial Li-ion cells of type Sony US18650VT3 have been cycled 400 times. Each cell is charged and discharged using Constant-Current Constant-Voltage (CCCV) with a rate of 1C (1.5A) using an embedded device ICharger106+. Between each cycle, 15 min of relaxation time were assured. To ensure a charge balance between the cells, passive balancing is fulfilled every 20 cycles. An example of the voltage and current profile during the CCCV charging procedure is shown in
Figure 3.
Afterward, and at every 50 cycles, impedance spectroscopy is carried out for each cell. The impedance spectroscopy is done using a compact Data Acquisition system (NI cDAQ 9881), a custom-made control circuit, a voltage-controlled current source (VCCS) based on Servowatt DCP 130, and a computer running a custom LabVIEW script. A simplified measurement block is shown in
Figure 4. Here, a sinewave-based current excitation signal is injected into the battery, which is afterward, together with the response voltage signal from the battery, sampled using an ADC module in the NI-cDAQ9881. The system can measure the impedance spectrum of 4 cells in series, with 81 logarithmically distributed frequencies within the frequency range of 10 mHz to 1 kHz. To filter the noise and enhance the signal, the final impedance spectrum measurements are processed using MATLAB.
The cycling and impedance spectroscopy are repeated until the 400th cycle is reached. A complete overview of the workflow can be found in
Figure 5.