An Evaluation of the Fire Safety of Waste Paper-Based Internal Finishing Materials Combined with Expandable Graphite According to Changes in Magnesium Hydroxide Content
Abstract
:1. Introduction
2. Description of Specimens and Test
2.1. Description of Process to Make Specimens
- Expandable graphite has been utilized as a flame retardant based on its physical mechanism in various architectural materials research studies [15,16,17,18]. Expandable graphite expands into a carbon layer upon heating, thus protecting the bottom of the specimen and simultaneously inhibiting the external spread of fire [18,19,20]. An 80-mesh expandable graphite was chosen in this study due to its significant reduction in total heat release compared to expandable graphite of other particle sizes [21];
- Magnesium hydroxide has been utilized as a flame retardant with a chemical mechanism in various studies [22,23,24,25,26]. Magnesium hydroxide was added to enhance the fire performance through an endothermic reaction during the heat reaction. The endothermic reaction of magnesium hydroxide is expressed in Equation (1) [27,28,29].
2.2. Description of Heat Release Rate Test
2.3. Description of NES 713 Test
3. Test Results
3.1. Result of ISO 5660-1
3.2. Result of NES 713
4. Discussion
4.1. ISO 5660-1 Test
4.2. Toxic Index
5. Conclusions
- The cellulose building finishing material manufactured using a small press exhibited uniform total heat release, consistent CO and CO2 generation, and uniform mass loss;
- ISO 5660-1 tests conducted on specimens produced by varying magnesium hydroxide additions revealed that as the magnesium hydroxide content increased, the total heat release rate of the cellulose building finishing material decreased;
- Based on the results of ISO 5660-1 tests, it was confirmed that cellulose building finishing material, composed of 100 g of cellulose and 20 g of expanded graphite along with the addition of at least 10 g of magnesium hydroxide, did not exceed a THR of 8 MJ/m2 at 300 s. This affirms its potential utility as a fire-resistant building finishing material;
- The investigation of CO and CO2 emissions with varying magnesium hydroxide additions through both ISO 5660-1 tests and NES 713 toxicity tests revealed that, as the magnesium hydroxide content increased in cellulose building finishing material, there was an increase in CO emissions and a decrease in CO2 emissions during fire conditions;
- The architectural finishing material produced was confirmed not to emit harmful levels of CO to humans by comparing the CO emissions generated over 10 min in the ISO 5660-1 experiment and over 2 min in the NES 713 experiment, with the levels specified in the NES standard for 30 min of exposure;
- Through the analysis of Toxic Index values from the NES 713 toxicity test, it was observed that the Toxic Index was high when the magnesium hydroxide addition was 20 g. The Toxic Index decreased above that due to a reduction in CO2 generation.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Specimens Name | Basic Material | Flame Retardant | After Drying Mass (g) | |
---|---|---|---|---|
Waste Paper | Expandable Graphite (EG) | Magnesium Hydroxide (Mg(OH)2) | ||
A | 100 | 30 | 0 | 56 |
55.9 | ||||
56.6 | ||||
B | 100 | 10 | 69 | |
69.8 | ||||
69.4 | ||||
C | 100 | 20 | 79.7 | |
79.3 | ||||
79.5 | ||||
D | 100 | 30 | 85.1 | |
86.2 | ||||
87.5 |
Case | Details |
---|---|
Heat flux of cone heater | 50 kW |
Specimen distance of cone heater | 22.5 mm |
C-factor | 0.0411 |
Duct flow rate | 24 ± 0.1 L/s |
Specimens size | 100 mm × 100 mm × 20 mm |
Number of tests per specimen type | 3 |
Test time | 600 s |
Standard | Class | Evaluation Criteria |
---|---|---|
ISO 5660-1 (Cone Calorimeter Method) | Semi- non-combustible Material |
|
ISO 5660-1 (Cone Calorimeter Method) | Fire Retardant Material |
|
Specimens | |
Mass | 1 ± 0.05 g |
Sample type | A, B, C, D |
Number per sample type | 3 |
Mechanical | |
Chamber volume | 800 × 800 × 1000 (W × D × H) mm 0.7 m3 |
Exhaust | 50 L/s |
Calibration Test | |
Calibration gas | CO, CO2, NOx |
Calibration test time | 2 min |
Test | |
Flame temperature | 1150 ± 50 °C |
Flame height | 100 ± 10 mm |
Test time | 2 min |
Stirring time | 30 s |
Ventilation time | at least 5 min |
Toxic Gas | Cf (ppm) |
---|---|
Carbon Dioxide (CO2) | 100,000 |
Carbon Monoxide (CO) | 4000 |
Hydrogen Sulfide (H2S) | 750 |
Ammonia (NH3) | 750 |
Formaldehyde (HCHO) | 500 |
Hydrogen Chloride (HCl) | 500 |
Sulfur Dioxide (SO2) | 400 |
Acrylonitrile (CH2CHCN) | 400 |
Nitrogen Oxides (NOx) | 250 |
Phenol (C6H5OH) | 250 |
Hydrogen Cyanide (HCN) | 150 |
Hydrogen Bromide (HBr) | 150 |
Hydrogen Fluoride (HF) | 100 |
Sample Type | No. | Ignition Time | Peak Heat Release Rate (kW/m2) | THR (MJ/m2) | Toxic Gas Generated | Mass Loss (g) | ||
---|---|---|---|---|---|---|---|---|
at 300 s | at 600 s | CO (%) | CO2 (%) | |||||
A | 1 | 12 s | 87.259 | 9.854 | 30.31 | 0.0069 | 0.204 | 25.76 |
2 | 16 s | 48.999 | 9.05 | 21.217 | 0.0065 | 0.137 | 21.93 | |
3 | 11 s | 90.972 | 8.853 | 24.842 | 0.0070 | 0.202 | 21.15 | |
B | 1 | 21 s | 41.262 | 7.293 | 15.678 | 0.0076 | 0.111 | 19.52 |
2 | 14 s | 47.873 | 7.052 | 16.581 | 0.0084 | 0.122 | 21.54 | |
3 | 14 s | 48.554 | 7.691 | 17.973 | 0.0086 | 0.119 | 20.94 | |
C | 1 | 16 s | 38.64 | 7.123 | 15.958 | 0.0097 | 0.106 | 21.81 |
2 | 16 s | 39.713 | 7.028 | 16.138 | 0.0093 | 0.103 | 23.35 | |
3 | 11 s | 39.245 | 7.307 | 15.918 | 0.0096 | 0.098 | 21.22 | |
D | 1 | 17 s | 38.535 | 6.34 | 12.183 | 0.0114 | 0.077 | 21.04 |
2 | 16 s | 33.795 | 6.078 | 11.575 | 0.0112 | 0.068 | 18.48 | |
3 | 15 s | 34.495 | 6.171 | 12.594 | 0.0113 | 0.071 | 15.59 |
Sample Type | Toxic Gas | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
CO2 | CO | H2S | NH3 | HCHO | HCl | SO2 | CH2CHCN | NOx | C6H5OH | HCN | HBr | HF | |
A-1 | 3300 | 80 | 0 | 0 | 0 | 0 | 0 | 0 | 0.1 | 0 | 0.2 | 0 | 0 |
A-2 | 3700 | 60 | 0 | 0 | 0 | 0 | 0 | 0 | 0.1 | 0 | 0.2 | 0 | 0 |
A-3 | 3500 | 70 | 0 | 0 | 0 | 0 | 0 | 0 | 0.1 | 0 | 0.2 | 0 | 0 |
B-1 | 2950 | 110 | 0 | 0 | 0 | 0 | 0 | 0 | 0.1 | 0 | 0.2 | 0 | 0 |
B-2 | 3150 | 120 | 0 | 0 | 0 | 0 | 0 | 0 | 0.1 | 0 | 0.2 | 0 | 0 |
B-3 | 2900 | 130 | 0 | 0 | 0 | 0 | 0 | 0 | 0.1 | 0 | 0.2 | 0 | 0 |
C-1 | 2350 | 220 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0.5 | 0 | 0 |
C-2 | 2500 | 185 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0.5 | 0 | 0 |
C-3 | 2650 | 180 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0.5 | 0 | 0 |
D-1 | 800 | 240 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0.5 | 0 | 0 |
D-2 | 1300 | 190 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0.5 | 0 | 0 |
D-3 | 900 | 200 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0.5 | 0 | 0 |
Sample Type | Test No. | Initial Mass (g) | After Test Mass (g) | Mass Loss (%) | Standard Deviation |
---|---|---|---|---|---|
A | 1 | 56 | 30.24 | 46 | 3.71 |
2 | 55.9 | 33.97 | 39.23 | ||
3 | 56.6 | 35.45 | 37.37 | ||
B | 1 | 69 | 49.48 | 28.29 | 1.09 |
2 | 69.8 | 48.26 | 30.86 | ||
3 | 69.4 | 48.46 | 30.17 | ||
C | 1 | 79.7 | 57.89 | 27.37 | 1.17 |
2 | 79.3 | 55.95 | 29.45 | ||
3 | 79.5 | 58.28 | 26.69 | ||
D | 1 | 85.1 | 64.06 | 24.72 | 2.82 |
2 | 86.2 | 67.72 | 21.44 | ||
3 | 87.5 | 71.91 | 17.82 |
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Park, D.; Kim, Y.; Rie, D. An Evaluation of the Fire Safety of Waste Paper-Based Internal Finishing Materials Combined with Expandable Graphite According to Changes in Magnesium Hydroxide Content. Appl. Sci. 2024, 14, 5758. https://doi.org/10.3390/app14135758
Park D, Kim Y, Rie D. An Evaluation of the Fire Safety of Waste Paper-Based Internal Finishing Materials Combined with Expandable Graphite According to Changes in Magnesium Hydroxide Content. Applied Sciences. 2024; 14(13):5758. https://doi.org/10.3390/app14135758
Chicago/Turabian StylePark, Dongin, Yongjoo Kim, and Dongho Rie. 2024. "An Evaluation of the Fire Safety of Waste Paper-Based Internal Finishing Materials Combined with Expandable Graphite According to Changes in Magnesium Hydroxide Content" Applied Sciences 14, no. 13: 5758. https://doi.org/10.3390/app14135758
APA StylePark, D., Kim, Y., & Rie, D. (2024). An Evaluation of the Fire Safety of Waste Paper-Based Internal Finishing Materials Combined with Expandable Graphite According to Changes in Magnesium Hydroxide Content. Applied Sciences, 14(13), 5758. https://doi.org/10.3390/app14135758