1. Introduction
The vast majority of water hammer laboratory tests concern pipelines with constant cross-sections. There are many examples in the literature of different kinds of simulation models based on the measurement results of pressure wave propagation in such pipelines. These models concern friction loss [
1,
2,
3,
4], column separation and transient cavitation [
5,
6,
7,
8,
9], FSI and visco-elasticity of pipeline materials [
10,
11,
12,
13,
14], as well as transient flow of liquids in pipelines with air content [
15,
16,
17,
18]. The use of pipelines with constant diameters in these examples allowed the avoidance of, among others, considering different pressure wave parameters characteristic of individual pipes with different diameters connected in series. Flow conditions in such pipes that make up a complex system are characterized with different liquid flow velocities, as well as different pressure wave propagation speeds. These parameters significantly affect the parameters of the numerical model and thus the obtained calculation results. This is a particularly important issue when using the method of characteristics (MOC), in which the selection of the numerical grid requires a special approach to eliminate the influence of numerical damping on the calculation results that is crucial when the purpose is to verify the friction models used in the calculations. In such a situation, the aim should be to obtain calculation results free of e.g., numerical damping, which requires an appropriate approach to discretization of the solution area together with precise knowledge of the wave propagation speed in all elements of a complex flow system.
Since this type of issue is often analyzed in the setting of engineering practice, in some research it is recommended to replace pipelines composed of different pipes connected in series with one pipe with a constant, equivalent diameter with respect to wave speed, inertia forces and pressure losses [
19,
20,
21,
22,
23]. This approach is particularly useful in the simulation of transient phenomena in complex transmission networks, where connections of pipes of different diameters are usually very common. Therefore, both from the theoretical and practical point of view, there is a need to know how reliable such an approach is.
The available literature shows that in recent decades, numerous researchers have paid attention to the study of transients in pipelines composed of pipes of variable diameters and different materials [
24,
25,
26,
27,
28,
29,
30,
31,
32,
33]. In the publications of [
25,
26,
27,
28,
29], the results of studies of unsteady liquid flow in the viscoelastic pipeline system with variable diameters and materials are considered. In [
32,
33] a method based on the analysis in the frequency domain of determining the equivalent speed in the pipeline system consisting of different pipes connected in series has been introduced. This method can also be found in the [
34] monograph.
Authors of [
24] investigated numerically the effect of a narrowed section of an elastic pipeline on a water hammer using the MOC method. Transient friction losses were taken into account using the Zielke friction model applicable for laminar flow, which is very rare in engineering practice.
In [
30], the MacCormack scheme for a system of elastic pipes connected in series is used to solve the equations describing the water hammer. The Brunone model was used in the friction loss calculations. The obtained results were compared with the results obtained using the MOC, while the comparison with the results from the experiment was made only for a single pipeline with constant parameters (concerning geometry and wave) along its length.
In [
31], a mathematical model for calculating the course of a water hammer in a system of elastic (steel) pipes connected in series is presented. In the numerical simulations, the MacCormack scheme was also used, assuming a constant pressure wave speed equivalent to a given pipe configuration, and the calculation of friction losses was based on the Brunone model. The calculations were experimentally verified by adjusting the parameters of the adopted friction model.
In the context of pipelines of variable diameter, attention should also be paid to a number of works whose main purpose is to detect extended blockages in pipelines using the nature of transient pressure wave waveforms (i.e., transient test-based techniques). Most often, the physical model in this issue is a section with a smaller diameter inserted into the pipeline, and in order to detect blockages, an analysis of pressure changes is carried out in the frequency domain [
35,
36,
37,
38,
39,
40,
41] or in the time domain [
25,
42,
43,
44]. Techniques for detecting blockages in pipelines are also proposed based on the coupling of these two approaches, i.e., on transient tests analyzed in the frequency domain and time domain [
45]. Both experimental and numerical tests are used to validate the detection techniques. Numerical tests are prepared using MOC or other methods of solving equations describing the water hammer in pipelines with constrictions simulating extended blockages.
On the basis of the available publications, it should be noted that the results of the numerical simulation of the water hammer with the use of various models of friction losses for elastic pipelines connected in series and the comparison of these results with the results of experimental tests are not very frequent. Examples of articles that present such results analyze the issues of numerical errors generated by the calculation scheme in a superficial and insufficient way. Also, the issue of determining the pressure wave speed in individual pipes of a complex flow system is not the subject of thorough analysis. Typically, the proposed solutions are based on classical methods of estimating the pressure wave speed and ignore the impact of these methods on the calculation results.
The main purpose of work presented in this paper was to conduct laboratory tests of a water hammer in a relatively simple pipeline system composed of two copper pipes connected in series with different diameters and relative wall thicknesses. The results of these tests were used to verify the developed numerical method for simulating a water hammer, which takes into account different models of friction losses. In order to ensure the appropriate conditions for such verification, the method, based on MOC, includes a special procedure allowing for the avoidance of numerical damping.
The basis of this method is the precise determination of the pressure wave speed for each of the pipes in the complex flow system. This is necessary to select the appropriate size of the numerical grid, which for the determined wave speeds will ensure the calculation results without numerical attenuation.
Considering the pipes in the flow system as thin walled, the calculation of the pressure wave speed in its individual pipes can be based on the following formula [
19]:
where
is the computational pressure wave speed in the
-th pipe [m/s],
is the liquid elasticity modulus [Pa],
is the Young’s modulus for the material of the
-th pipe [Pa],
is the liquid density [kg/m
3],
is the internal diameter of the
-th pipe [m] and
is the wall thickness of the
-th pipe [m]. The coefficient
[-] depends on the method of fixing the
-th pipe:
for a pipe anchored at its one end only;
for a pipe anchored throughout from axial movement;
for a pipe anchored with expansion joints throughout.
where [-] is the Poisson’s ratio of the -th pipe material.
Calculation of the pressure wave speed using Equation (1) may be associated with even a few (or more) percent inaccuracy, influenced by the underlying assumptions [
46]. According to them:
The influence of FSI on the pressure wave propagation speed change is not taken into account. Only the quasi-static response of the pipeline structure to the pressure wave is taken into account;
The bulk modulus of the liquid is constant, regardless of pressure changes;
Changes in liquid density due to pressure are not taken into account—e.g., it is assumed that the liquid is not a water–gas mixture;
A two-dimensional state of stress in the pipeline shell is assumed (thin wall pipe);
The manner and influence of the pipeline support and fastening on the pressure wave speed is taken into account by using an approximate value of the coefficient.
With the appropriate configuration of the flow system and rigid mounting of the pipelines, the influence of FSI on the pressure wave speed can be eliminated or at least significantly reduced. The variability of the compressibility modulus and density from pressure for a fluid consisting of a mixture of water and a small amount of air may also be an insignificant concern for the pressure wave speed. The assumption of treating the pipeline as thin walled depends on the ratio. It is usually assumed that pipelines with a ratio not lower than 20 can be treated as thin walled, which means that assuming a two-dimensional state of stress in such cases affects the determination of the value of the pressure wave speed insignificantly. The last mentioned factor related to the fastening of the pipeline and the corresponding correct value of the coefficient most significantly affects the uncertainty of estimated using Equation (1).
In connection with the assumptions underlying Equation (1), in order to make the most reliable verification of the developed numerical calculation method in this work, the determination of the pressure wave speed for a system consisting of pipe series of different diameters was based on the measured and recorded pressure changes induced by a sudden flow cut-off. Two methods for determining pressure wave speed , characteristic for the particular pipes forming the system, were proposed and used in the numerical analysis of the water hammer phenomenon.
The following parts of the paper describe the numerical method used to simulate the water hammer phenomenon in complex systems, which takes into account the quasi-steady and unsteady models of friction losses. This method uses an original procedure of discretization of the solution domain, which allows for avoiding the artificial damping generated, usually by the numerical scheme. This is particularly important for the accurate verification of the friction loss models used in the calculations.
The mathematical model forming the basis of the numerical method was verified using qualitative comparative analysis between the measurement and calculation results. The conclusions provided a basis for evaluating the friction loss models used in the calculations according to the agreement of the calculation and experimental results. The simplified approach to calculating the course of pressure changes during a water hammer, involving the use of equivalent quantities, was also evaluated.
The problem related to the occurrence of the water hammer phenomenon concerns most technological systems encountered in practice. Wherever these systems are built from pressure pipelines, this phenomenon should be absolutely taken into account at the conceptual and design stage. Additionally, special attention should be paid to it during the current operation of such systems by designing appropriate operating procedures to prevent the adverse effects of the occurrence of a water hammer and to ensure the work safety of these systems. Pipeline systems cooperating with pumps, penstocks of hydropower plants, and long transport pipelines in which numerous regulating and shut-off fittings are installed, which may cause this phenomenon, are particularly vulnerable to the formation of a water hammer. Such systems are usually built from numerous connections of variable diameter pipelines and branches, which significantly complicate the analysis of flow phenomena, including water hammers. Therefore, it is so important to recognize the influence of the geometry of such systems on the flow characteristics of their components and thus on the course of this phenomenon. From this point of view, the advantage of the methods presented in the paper is the development of a quick practical way for determining the pressure wave speed characterizing the individual pipelines comprising the analyzed flow system.
2. Laboratory Stand
One of the most important elements of the work presented in this paper is laboratory tests carried out on a test stand built in the laboratory hall of the Institute of Fluid-Flow Machinery of Polish Academy of Sciences in Gdansk—
Figure 1. The stand consists of two copper pipes connected in series with the following geometric parameters:
Pipe #1: inner diameter = 20 mm, wall thickness = 1 mm, length = 49.3 m
Pipe #2: inner diameter = 16 mm, wall thickness = 1 mm, length = 58.9 m
The change in diameter between the pipes is stepwise.
The pipeline system is supplied from the upstream tank (horizontally arranged cylindrical pressure tank with a diameter of 2 m and total volume equal to 10 m3, with an air cushion). The maximum pressure in the upstream tank that could be maintained during the tests was 1.2 MPa of absolute pressure.
Water from the pipeline is directed to the downstream tank (tank opened to an atmosphere of total volume equal 8 m3: cube shape with side 2 m). The water in the stand flows in a closed circuit—it is pumped from the downstream tank by a pump unit equipped with a variable rotational speed drive through auxiliary pipelines to the upstream tank. From the upstream tank, it flows through the measuring pipeline system and auxiliary pipelines, which, together with the installed control fittings, are used to stabilize the initial conditions during the tests (pressure and flow in the measuring pipeline system).
At the end of the measuring pipeline (looking in the direction of water flow, i.e., at the end of pipe #2), a quick-closing ball valve is installed, which enables an almost stepwise shut-off of the water flow. A high degree of repeatability of the valve closing processes was achieved using a special spring drive. In the tested cases, the closing time, , was close to 2 ms.
The laboratory stand is equipped with six pressure transducers installed in the initial, middle and end sections of each pipe, looking in the direction of the initial flow, and in the upstream tank. This paper focuses on the results measured at the valve (end of the pipe #2) because this is where the water hammer is most intense [
19,
46].
Each of the pressure transducers produced by KELLER Druckmesstechnik AG (Winterthur, Switzerland) was mounted on the pipeline with the use of a short (approx. 0.07 m) flexible impulse tube, which allows for significantly reducing the influence of pipeline structure vibrations on the measured pressure signal. The small length of the impulse tubes in relation to the total length of the pipeline and very high relative stiffness of their material (approx. 10 times higher than the coating of the measuring pipeline) minimized their influence on the measured pressure changes during the tested phenomenon.
The pressure transducers of the frequency band equal (0–2) kHz and the accuracy class: ±0.1% were used to measure the absolute pressure within the range of (0–4) MPa abs. The transducers characteristics were checked before the tests and immediately after their completion. It was estimated (according to [
47]) that the uncertainty of the pressure measurements was ca. 0.47 m wc (meters of water column).
A turbine flow meter (manufacturer: Turbines Inc. (Altus, OK, USA), type: HA) with measurement inaccuracy (maximum measurement error) of 0.25% of the measured flow rate in the range (0.5–10) m/s and 1% in the range (0.1–0.5) m/s was used to measure the flow. The flowmeter indications were checked before and after the tests using the volumetric method.
The degree of opening of the quick-closing ball valve was monitored with a single-turn potentiometer. Before the tests, the potentiometer readings were calibrated with the appropriate valve positions: potentiometer signal readings for a fully closed valve position was defined as 0% of opening and respectively the signal for a fully opened valve was defined as 100% of its opening. The valve closing time was determined based on the closing course recorded in the data acquisition system. The uncertainty in determining this time is negligibly small and depends on the resolution of the potentiometer and the resolution of data recording.
A 16-bit measurement card and an application based on the DASYLab software (v.2016) by DASYTEC System Daten Technik GmbH (Ludwigsburg, Germany) were used to record the measurement data. Measurement signals were recorded with a frequency of 20 kHz. The choice of such a high recording frequency opens the possibility of conducting future analyses of phenomena revealing themselves in the high frequency range (e.g., FSI). For the analysis, these signals were processed and the frequency was reduced to 1 kHz. This significantly facilitated the work related to data processing and therefore made it sufficient to conduct a reliable analysis of the phenomenon in terms of the set goals of the work being carried out.
Before the tests, the stand was carefully sluiced and filled with fresh tap water and left idle for five days in order to minimize the influence of the air contained in the water on the tested phenomenon. During the standstill, the system was kept open—valves in the pipeline lines open, pressures between the upstream tank and downstream tank equalized.
The measurement results for four selected test runs of a water hammer are shown in
Figure 2. It presents pressure changes in the cross-section closest to the quick-closing valve (
Figure 1). These pressure changes were recorded at different water pressures in the upstream tank (from 26.4 m wc to 119 m wc) and for different initial flows (from ca. 114 L/h to ca. 530 L/h). The compilation of these pressure waves allows the comparison of the influence of the initial conditions on the scope and nature of the recorded pressure changes during the water hammer.
There is a phenomenon of interference of these waves, which can be observed in the irregular wave shape, manifested by an asymmetric course with numerous refractions, particularly at the beginning of the course, covering from a few to a dozen consecutive amplitudes (ca. the first 7 s for each analyzed pressure course). The influence of the particular geometry of the hydraulic pipeline system on the course of pressure changes is clearly visible at about halfway through the first pressure peak where a decrease in the mean pressure level is observed—
Figure 3. This is mainly the result of the passage of the pressure wave from the pipe with a smaller diameter (pipe #2 with the quick-closing valve installed at its end) to the pipe with a larger diameter (pipe #1). In the cross-section of the diameter change, the pressure wave is reflected propagating simultaneously in both pipes.
Pressure fluctuations, both high-frequency, accompanying mainly the first pressure increase, and low-frequency, observed e.g., between ∼0.6 s and ∼0.7 s, superimposed on the main water hammer pressure changes, may be related to various factors. Among the most important, apart from the geometric conditions of the pipeline (step change in diameter between two pipes), phenomena related to the impact of waves propagating in the liquid and in the material of the pipeline structure (FSI phenomenon [
12]), as well as the impact of pipeline fastenings or the presence of air in the liquid, should be mentioned. The last two factors are manifested by relatively low frequency pressure changes (comparable to the main pressure changes related to the water hammer). The high-frequency pressure changes observed mainly at the beginning of the test runs are most likely related to the movement of the shut-off valve, which stops by hitting the bumper at high speed. This impact generates vibrations propagating in the structure of the valve and transferring to the structure of the pipeline. As a result, FSI occurs and a pressure wave superimposed on the main pressure changes is observed. However, the authors’ experience shows that the applied impulse tubes and the mounting of the transducer, regardless of the construction of the pipeline, significantly reduces the impact of this phenomenon on the measured pressure signal in relation to the situation in which the transducers would be installed directly on the pipe wall.
The experimental tests were carried out in conditions which, due to the initial assumptions, were considered to have no significant impact on the main goal of the work, i.e., the development of a method for reliable determination of the pressure wave propagation speed in individual pipes and experimental verification of unsteady friction models used to simulate the phenomenon of a water hammer in complex piping systems. The obtained results presented in the later part of the paper confirmed the validity of these assumptions.
3. Determining the Pressure Wave Speed in the Tested System
In order to perform calculations on the water hammer in the analyzed flow system, it is necessary to know the pressure wave propagation speed in individual pipes of different diameters. One of the possible ways of determining this speed in the tested cases is based on the use of Joukowsky’s theory [
48], which links the first pressure amplitude (maximum increase) with the initial flow velocity and the pressure wave speed:
where
is the first pressure amplitude [m wc] (
),
is the pressure head of the first pressure rise caused by the water hammer [m wc],
is the pressure head in the initial steady-state condition before the water hammer [m wc],
is the initial mean flow velocity [m/s],
is the initial volumetric flow [m
3/s] and
is the pressure wave speed [m/s].
Formula (2) is correct for cases where the cut-off of the liquid flow in the pipeline takes place during time
, which is not longer than the time of the pressure wave circulating forth and back along the pipeline where the quick-closing valve is installed, i.e., in the time equal to half of the period
of the pressure wave in this pipeline:
where
is the pressure wave period [s] (
) and
is the length of pipeline [m].
For the analyzed laboratory system, condition Equation (3) is met: the valve closing time is about 50 times shorter than the ratio for pipeline #2. Therefore, the analysis of the uncertainty of determining the valve closing time, which is very small depending on resolution of potentiometer and data acquisition, is insignificant in relation to the analysis conducted in this paper.
The main problem with this method is that it requires knowing the exact values of
and
to be able to accurately determine the wave speed
using Equation (2). As shown in
Figure 3, due to high frequency pressure oscillations, the most probable result of the unfavorable effect of vibrations in the structure caused by the abrupt closing of the shut-off valve, it is not possible to determine the value of
with the required precision. Additionally, the determination of the initial flow may be subject to a significant error resulting from the accuracy class of the flow measurement transducer used. Therefore, this paper proposes a method for determining the speed of pressure wave propagation based on the measurement of the timing of the passage of the pressure wave between two cross-sections in which pressure changes were measured during the tests.
In the later part of the paper, the second method is presented, which uses the frequency of free pressure oscillations measured in the final phase of their damping in the tested pipeline system to determine the speed of the pressure wave. This method was also applied to the analyzed cases of water hammer.
3.1. Method #1
Equipping the laboratory stand with pressure measurements in several cross-sections of the measuring pipeline opened the possibility of determining the speed of pressure wave propagation in the system using the measurement of time of the pressure wave passage between two sections in which the pressure measurements were carried out. After detailed analyses of the measurement signals, it was decided to use for this purpose the measurement signals from the transducer installed directly at the valve (transducer no. 1) and the transducer installed in about half of the pipe #2 (transducer no. 2)—
Figure 1. In the case of the other signals, there was too high signal distortion manifested by pressure fluctuations originating mainly from wave reflections from the cross-section of diameter changes, but also from FSI effects, prevented their use in this method. Due to the fact that as the water hammer phenomenon continues, these distortions also become present in the signals from transducers no. 1 and 2, the analysis could be carried out only for the first pressure increase after closing the valve—
Figure 4.
The distance between
Section 1 and
Section 2 of the pressure measurement was
= 29.392 m. Using the following basic relationship:
the value of the pressure wave propagation speed in the pipe #2
can be determined on the basis of the value
standing for the time of wave passage between the measurement sections.
To estimate the pressure wave speed in pipe #1 (
), which is connected to the upstream tank, the value of the pressure wave speed in pipe #2 (
) can be used, determined on the basis of the analysis shown in
Figure 4. For this purpose, the following formula can be used:
Formula (5) is based on Equation (1) and takes into account the fact that the pipelines used during the tests are made of the same material (copper) and are supported in the same way, and the underlying assumptions should be considered justified. For the considered case the pipe #1 (
m,
m) and pipe #2 (
m,
m) are made of the same material (
for copper) and are rigidly fixed to the foundation in a similar way (
is equal 0.8775 using Poisson’s ratio for copper pipes
= 0.35). The wave speed ratio defined by formula (5), calculated for
Pa (at water at 23 °C and under pressure approx. 100 m wc [
49]), is ca. 0.975.
In
Table 1, the values of the pressure wave speed determined using Equations (4) and (5) are shown for both pipes of the measuring system. These values apply to four test runs differing in initial conditions (values of
and
). The uncertainty of these quantities is mainly related to the time resolution of the recorded pressure oscillations. Therefore, the relative uncertainty will depend on the time interval that is being measured. In the analyzed cases, the time of the pressure wave passage between two measurement sections reaches values on the order of 10
−2 s. Taking into account the recording frequency of measurement signals (20 kHz), this means that estimated relative uncertainty of measuring
and
resulting from the procedure based on Equations (4) and (5) does not exceed 0.2% (the uncertainty of measuring the distance
between the transducers, which is estimated at about 0.015%, was omitted).
From all of the results presented in
Table 1, attention is drawn to their quite clear dependence on the pressure in the upstream tank,
, which indicates that higher speed of pressure wave propagation relates to the runs carried out at higher levels of this pressure. The most likely cause of this effect is discussed later in the paper.
3.2. Method #2
The direct effect of the configuration of the hydraulic pipeline system is the resultant frequency of pressure oscillations (free vibrations) observed at the end of the transient phenomenon—
Figure 5. Based on the analysis of the pressure wave period for this phase of the phenomenon (averaged value from 20 selected final cycles of pressure oscillation in its developed phase, for which the impact of the change in diameter is insignificant and their shape is much more regular than for oscillations in the initial phase of the water hammer), the resultant wave speed
was determined and its values are summarized in
Table 2.
The comparison of the results summarized in
Table 1 and
Table 2 and presented in
Figure 6 shows that the determined resultant wave speed
, similarly to the speed in individual sections determined using method #1, also depends on the level of equilibrium pressure (pressure in the upstream tank),
. This effect is widely known and has been repeatedly confirmed in scientific research (e.g., in [
46]). It results from the fact that in the liquid (in this case, water) there is a certain volume of air undissolved in it, mainly in the form of microbubbles. This volume, although usually small, can be responsible for a significant change in the bulk modulus as well as the density of the water–air fluid. Both of these quantities affect the speed of pressure wave propagation, reducing it in relation to the speed in the liquid without air. Moreover, due to the considerable compressibility of air, a change in the pressure of the fluid causes a change in the proportion of the volume of air to the volume of the liquid. This translates into changes in the bulk modulus and density of the fluid, which in turn causes changes in the propagation speed of the pressure wave under these conditions (i.e., greater pressure reduces the volume of air microbubbles in the fluid, which increases the propagation speed of the pressure wave). It is roughly estimated that in the analyzed cases the air content could be less than 10
−3% of the total fluid volume at standard pressure [
46].
It is noteworthy that the resultant wave speed, , is 7–10% higher than the speed value and by as much as 10–13% from determined using Equations (4) and (5), respectively (method #1). Moreover, the value of is only 4–7% less than the speed of sound in water (1487.4 m/s under the test conditions).
The determination of the value of is burdened with a comparable absolute uncertainty as for the determination of and using Equations (4) and (5). This is because in the case of determining the wave speed using method #2, the relative uncertainty does not depend only on the number of free oscillations that will be taken into account when determining the average period of the pressure wave. It must also take into account the change in the wave frequency during the phenomenon.
It is known that friction causes a decrease in the wave frequency as the transient state phenomenon continues.
Appendix A presents a rough analysis of the effect of damping on the wave frequency change—the analysis was carried out assuming a linear damping decrement and showed a negligible, approx. 0.05%, impact of such damping on reducing the frequency of linearly damped vibrations relative to undamped vibrations. In the case of a water hammer, friction is non-linear, which means that the frequency of the pressure wave during this phenomenon, and thus also the speed of pressure wave propagation, depends on its duration. In order to estimate this effect, method #2 was used based on the measurement of the time for six subsequent five-wave period time intervals. Additionally, the pressure wave speeds determined on this basis were compared with the value determined for 30 wave periods. The results presented in
Figure 7 confirm the decrease in the speed of pressure wave propagation with the duration of the phenomenon. However, one should be careful in interpreting these results due to the observed scattering of the speed values around the trend line. This may be related to the fact that in the analyzed phase of the pressure oscillations, the influence of changes in the diameter of pipes in the flow system on the course of pressure changes can be still present. Nevertheless, it should be emphasized that this scattering is small (reaching a maximum of 2.5 m/s, i.e., approx. 0.15% of the average value) and confirms that the use of method #2 based on the average frequency value from several dozen periods of the pressure wave in its final phase does not significantly affect the results of this method. This should be taken into account when determining the uncertainty of the method, which should be about 0.2% for the analyzed cases, i.e., as for method #1.
The appropriate uncertainty band of method #1 determined in accordance with [
47], together with the uncertainty band of method #2, were assessed based on the above considerations and are shown in
Figure 6.
The quantity
can be used to determine the speed of pressure wave propagation in individual sections of the pipeline. This requires the assumption that this value corresponds to the value of the propagation speed,
, which would characterize a simple hydraulic system, composed of a uniform pipeline with equivalent, constant geometric (diameter, wall thickness) and material parameters (uniform along the entire length) equivalent to the real system according to the water hammer analysis. The approach based on replacing real systems built from a series of pipes with equivalent pipeline is very common in practice, especially in issues related to extensive transmission networks, where it is desirable to quickly and reliably estimate the effects of a water hammer. In the literature such a simplified analysis is recommended to be carried out, maintaining the similarity of inertia and friction forces and the time period of the pressure wave transition [
19,
20,
23]. According to this principle, the pressure wave speed in the equivalent pipeline,
, (resulting from the assumption that the wave time period is preserved in each individual sections) is a function dependent on the geometrical parameters (length, cross-sectional area) and on the pressure wave speed in the individual
-th pipeline section. The assumption
and the knowledge of the full geometry of the real system, opens a chance to determine the value of the pressure wave speed in individual pipes included in a complex pipeline system. The validity of the results obtained with this procedure depends on the equivalent pipeline model used, as is shown below. One of the proposals of such a model is based on the following relationship [
19,
23]:
In this model, the speed
has an intermediate value between the values
for individual pipes of the pipeline system. However, such a result, assuming that the value of
should well approximate the value of the speed
of the resultant pressure wave, is inconsistent with the results of the experiment presented in
Table 1 and
Table 2 and in
Figure 6. Therefore, in further calculations, based on [
33,
34], an alternative method of determining the equivalent speed in the pipeline system consisting of different pipes connected in series was used.
In accordance with this method, the value of
can be calculated using the Laplace transform-based linear analysis of the system built with series-connected pipes. The relationship that emerges from this analysis is as follows:
where
is the circular frequency of pressure oscillation (index
stands for “equivalent system”):
which in the case of two pipes connected in series fulfills the following equation [
33,
34]:
Other symbols in Equations (7)–(9) stand for: or is the actual pressure wave speed characteristic for each individual pipe [m/s]; or is the area of cross-section of each individual pipe [m2] (); or is the length of the individual pipe [m]; is the equivalent length of a series connected pipe system, being the sum of the lengths of the system components [m]; and is the wave period [s].
It should be emphasized that the above analysis does not take into account the full impact of friction losses on the parameters of water hammer. Omitting the so-called unit resistance of the pipe does not mean that the losses are completely excluded from the analysis, but only their impact is reduced, which is manifested, inter alia, in a wave frequency change. However, as it is shown in the further analysis, such an assumption has a negligible effect on the wave speed in the tested system.
When the values of and are known, the Equation (9) enables the determination of the value of , and consequently, the value of the equivalent wave propagation speed, .
On the other hand, with the known geometric parameters of the pipes, i.e., , and and , and the ratio given by Equation (5), the above procedure can be used to determine numerically the value of the pressure propagation speed in individual sections of the pipeline and in accordance with Equation (9) for a given value of .
The values of the pressure wave speed in individual pipes in the pipeline system, calculated in accordance with the described procedure for the analyzed test runs are presented in
Table 3. These values were compared with the values of the pressure wave speed in individual pipes determined using method #1 based on Equations (4) and (5). The differences between the compared values are on average approx. 0.08% and max. 0.1% (this is within the uncertainty bands estimated for method #1 and #2). The comparison of the results obtained with the two analyzed methods confirms the positive verification of method #2.
It should be noted that in this method, unlike method #1, it is sufficient to know the pressure changes in one measurement cross-section only, which makes method #2 much more attractive to use than method #1 in the context of analyzing and determining the speed of pressure wave propagation in systems composed of pipes connected in series, at least when it comes to less complex flow systems consisting of a few pipelines connected in series.
4. Verification of Water Hammer Simulation Method in Pipeline Systems Composed of Pipes of Various Diameters Series-Connected
Numerical analysis of the water hammer phenomenon generated by a quick flow cut-off in a system of two pipes with different diameters connected in series was carried out with the use of our own computer program. The algorithm of this program is based on the method of characteristics and takes into account the unsteadiness of friction losses according to several available models. The program has been positively verified on the basis of numerous comparisons of its results with the results of experiments, also those conducted in the IMP laboratory [
3,
5,
6,
50]. The program uses a special solution domain discretization procedure, which effectively eliminates the negative influence of numerical damping on the calculation results by maintaining the CFL condition throughout the whole grid of characteristics [
51]. Details concerning this procedure and a general description of the MOC are presented in the
Appendix B. The consequence of using a special procedure of discretization of the solution domain is, apart from the lack of numerical damping (
Figure A2), also the lack of sensitivity of the proposed numerical method to changes in the grid density. It is important, however, that in order to use in calculations the parameters of each of the series-connected pipes of the hydraulic system as close as possible to the set/actual parameters, a sufficiently dense numerical grid is required (it is important to obtain the required low difference between the actual/set value of
and
used in the calculations—
Appendix B).
The calculations of the pressure–time courses obtained using the developed numerical method were compared with the runs recorded during tests on the laboratory stand in order to check the convergence between them. This work focuses on the pressure changes in the courses occurring in the cross-section directly at the quick-closing valve. The calculations were made taking into account the quasi-steady (based on the Hagen–Poiseuille law and Colebrook–White formula) and unsteady models (efficient version of the Vardy and Brown model [
52,
53] and two versions of the Brunone et al. model [
54,
55]) of friction losses described in detail in
Appendix B.
4.1. Verification of the Numerical Method Using the Quasi-Steady Friction Loss Model
The calculations performed to carry out the comparative analysis were made for run no. 4 (the initial conditions are presented in
Table 1) and together with the measured pressure heads are shown in
Figure 8.
Since the analysis of the pressure wave propagation speed determined by the method #1 and method #2 showed a high degree of their compatibility, the verification of calculations made using friction loss models was carried out for the results obtained with the method easier to use, i.e., the proposed method #2 (based on Equation (9)—
Table 3):
= 1223 m/s and
= 1254 m/s for a pipe with a larger and smaller diameter, respectively.
The numerical grid used in the calculations (a regular, rectangular grid) had 446 nodes along the pipes
x axis (206 for pipe No. 1 and 240 for pipe No. 2) and 76,642 nodes along the time axis (simulation time
= 15 s). Details regarding the method of discretization of the solution region are included in
Appendix B. According to
Figure A1, the grid within each pipeline is identical, but differs in the dimensions of the grid cells. The dimensions of the cells along the
-axis (pipelines axis), defined according to the relationship
, where
is defined in Equation (A25), were as follows:
The grid dimensions along the
-axis for both pipelines (
were equal
. Thanks to such selection of grid size, the relative error of mapping the wave speed in individual pipes was
= 0.02%,
= 0.01% for the respective pipes (Equation (A26) in
Appendix B). It should be emphasized here that the relative errors of mapping the wave speed in individual pipes presented above do not generate numerical damping, but only affect the discrepancies between the set (
) and the calculated (
) values of pressure wave propagation speed. The errors associated with this are not less than ten times smaller than the uncertainty of methods #1 and #2 of determining the speed a_i from the measurement data, so they do not have a significant impact on the calculation results and conclusions formulated at a later stage of the analysis.
In order to check the calculation algorithm, calculations were made using a quasi-steady model of friction losses (calculations carried out using the Hagen–Poiseuille law and the Colebrook–White formula were performed with the value of density
=998.97 kg/m
3 and dynamic viscosity
Pa∙s for water at 23 °C and assuming the absolute roughness of the inner surface of the copper pipe
= 2∙10
−6 m—see Equations (A11)–(A13) in
Appendix B).
The comparison of the measurement and calculation results made with the use of the quasi-steady model of friction losses, presented in
Figure 8, showed a lack of agreement between them in terms of changes in pressure amplitudes over time and the shape of the pressure wave. Numerous wave reflections persisting throughout the simulated time are characteristic for the calculated pressure wave, while the measured wave shows a gentle, sinusoidal-like course in the developed phase of the pressure oscillation.
These observations confirm the commonly known features of the quasi-steady model of friction losses, which, apart from the first few pressure amplitudes, does not allow for an accurate simulation of the water hammer phenomenon. However, it should be noted that in the presented case the results of the calculations show a good agreement in regard to the value of the first pressure amplitude (excluding high-frequency pressure peaks)—the calculations show that the main pressure change from the water hammer (measured as shown in
Figure 8) is underestimated by only about 1%.
However, it is noteworthy that the calculation results obtained using the quasi-steady friction model show a very good agreement with the frequencies of the measured pressure wave—the wave period that is determined on the basis of the developed phase of pressure oscillation is approx. 0.3043 s for both the measured and calculated pressure waves.
This confirms the correctness of the assumptions underlying the proposed method #2 of determining the value of the pressure wave speed in individual pipes based on the equivalent pipeline model described in [
33].
4.2. Verification of the Numerical Method Using the Models of Unsteady Friction Losses
The main scope of this work was focused on the verification of unsteady friction models used to simulate the water hammer in the analyzed system consisting of pipes of different diameters connected in series. The expected better compliance of the pressure amplitudes between measurements and calculations with unsteady friction models has been validated for the efficient version of the Vardy and Brown model (Vardy and Brown efficient) as well as the Brunone et al. model in version 1 (with the
coefficient calculated from Equation (A18)—Brunone et al. ver.1) and version 2 (with a constant value of
coefficient adjusted to the reference run—in the case of the test run No. 4, the assumed value of this coefficient was
–Brunone et al. ver. 2). These models were also subjected to experimental verification in the authors’ previous studies for a homogeneous pipeline with constant parameters [
3].
The results of the calculations for the above-described Vardy and Brown efficient and Brunone et al. ver. 1 models are shown in
Figure 9. In terms of quality, the pressure wave simulated using the Vardy and Brown efficient model represents much better agreement with the measurements than the calculations carried out using the Brunone et al. ver. 1 model. The Vardy and Brown efficient model generates a wave that in the developed phase of oscillations is regular, very similar to the measured wave. In the case of the Brunone et al. ver. 1 model, the pressure wave is much more irregular, which indicates that the combination of pipes with a stepwise change in diameter affects the calculated pressure wave over the entire analyzed time of simulation. This means that the shape of this wave is significantly different from the reference wave (measured), especially in the developed phase of pressure oscillation. In addition, attention should be paid to a better compliance of the pressure wave simulated using the Vardy and Brown efficient model with the measurements mainly in terms of wave attenuation.
Comparison of the calculation results with the measurement results showed that the period of computational pressure wave, , depending on the model used, is as follows:
approx. 0.309 s for the Vardy and Brown efficient model,
approx. 0.310 s for the Brunone et al. ver. 1 model.
This means that the frequency of the wave simulated with the use of these models of friction losses is lower by almost 1.7% and 1.8%, respectively, than the frequency of the wave measured during the tests. The resultant wave speed
in the case of calculations was 1398 m/s for the Vardy and Brown efficient model and 1397 m/s for the Brunone et al. ver. 1 model. These values are less than the resultant speed value for the measured wave (1422 m/s). This discrepancy cannot be the result of pressure wave damping and its insignificant impact on the pressure wave frequency as was shown in the analysis presented in
Figure 7 and in
Appendix A. Taking into account the results of these analyses, it can be stated that the friction-induced damping effect of the pressure wave, because it is vanishingly small, cannot be considered the cause of the observed disagreement and it should be assumed that these differences most likely result from the properties of the models of friction losses used. However, confirmation of this thesis requires additional research and analyses. Nevertheless, it should be emphasized that there is a very high agreement with the measurements considering the damping ratio achieved using the Vardy and Brown efficient model and that the differences in the pressure wave propagation speed are relatively small. This means that this model, apart from its theoretical quality, seems to have great potential for application in engineering practice.
5. Discussion
The results of experimental tests presented in this paper, carried out on a stand equipped with a copper pipeline consisting of two pipes of different diameters connected in series, were subjected to detailed analyses. Thanks to two different methods of determining the pressure wave speed in the system from the experimental data, it has been shown, among others, that this quantity depends on the pressure level in the supply tank. The presence of an amount of gas (air) microbubbles in the water, which could not be completely eliminated before the tests, despite leaving the water at rest for several days, was considered the most probable cause of this.
The presence of undissolved air may introduce additional uncertainty in the results obtained using the proposed methods. This uncertainty can be minimized by conducting a detailed analysis of the effect of air content on the pressure wave speed according to the methodology presented in [
46] (chapter 8-2, pp. 139–142). It is based on the dependence of pressure wave speed changes on the pressure level and gas fraction content in the air–water mixture. This dependence results from taking into account the changes in the bulk modulus and density caused by the presence of air in water. This is reflected in the formula for the pressure wave speed, which, after some simplifying assumptions, shows its dependence on the pipeline geometry (
,
) and the Young’s modulus of the pipeline material (
), as well as on the liquid (water) bulk modulus
, absolute pressure
and the gas fraction content determined from the ratio of the gas volume to the total volume of the gas–water mixture
:
The analysis carried out for different values of the
ratios is presented in
Figure 9 and concerns changes in the pressure wave speed in pipeline #2. The changes in the pressure wave speed measured during the experiment using method #1 under the pressure conditions
during the laboratory tests (from 36 m wc to 130 m wc) allowed for determining the gas fraction in the gas–water mixture at approx.
= 0.005%.
As it results from the presented analysis, the air content in the laboratory conditions causes a change in the propagation speed by ±1.3%. The range of these changes justifies the statement that the content of undissolved air in the water present in the laboratory conditions does not introduce significant uncertainty into the presented considerations.
The dependence of the pressure wave speed on the gas fraction in the fluid is shown in
Figure 10. It is worth emphasizing that for high gas contents the change in wave velocity increases rapidly, but in the range up to
this change is not greater than 10%.
It should be emphasized that the change in pressure wave speed with the change in gas volume, especially at low , does not affect the uncertainty of the proposed methods because they are based on precise time measurements (method #1 determines the pressure wave speed based on the wave transit time between two pipeline cross-sections, while method #2 is based on the wave period in the free oscillation phase).
The test results show the relatively high frequency of free pressure oscillations (for a pipeline of full length ) in the final (developed) phase of the water hammer. Its value in the cases tested on the stand was higher than the results from the theory of pressure wave propagation in individual pipes, without considering the process of their mutual interaction. This effect is not compatible with some equivalent models assuming that for systems composed of many pipes with different diameters and/or material characteristics, the equivalent pressure wave speed (equal to the resultant wave speed) follows from the principle of maintaining the total wave transit time in individual pipes. This means that according to such models, the equivalent pressure wave speed should have an intermediate value between the speed values for individual serially-connected pipes. The conducted research presented in this paper showed that for the developed phase of the water hammer, these results were not confirmed—the measured resultant wave speed values for the final stage of the pressure course in the tested cases were significantly higher than wave speed values characteristics for each individual pipe.
The results of the calculations made using the method of characteristics with the special discretization procedure of the solution domain that allows to eliminate the numerical damping confirmed that for the laboratory test stand configuration the computational resultant pressure wave is also characterized by a wave speed exceeding each of the wave speeds calculated for the individual pipes.
This paper proposes a procedure for determining the pressure wave speed in individual pipes of a pipeline system on the basis of the resultant pressure wave speed read from the measurements and with the use of appropriate theoretical considerations regarding the equivalent model presented in [
33,
34]. The proposed method was verified on the basis of the results obtained using the method of determining the pressure wave propagation speed in individual pipes of the flow system, which uses the time of passage of the pressure wave between adjacent measurement sections. It has been shown that the uncertainties of both methods are comparable, while the proposed method requires only the knowledge of one course of pressure changes, which makes it attractive especially in terms of its practical use. Thanks to this procedure and the use of unsteady friction loss models, the numerical simulation method obtains results that are highly compatible with the measurement results.
This paper proposes two methods, the results of which are very similar. Method #2, which uses the measurement of the final phase of free pressure oscillations, is, however, easier to use from a practical point of view. This is because it allows for determining the pressure wave speed in individual pipelines of the flow system based on a single pressure measurement in any chosen cross-section of the flow system (the closer to the shut-off valve causing the water hammer the better, but this is not a necessary condition for this method). Method #1 requires measuring the pressure in two cross-sections of one pipeline, most preferably the pipeline in which the flow is cut off by a valve. While in practice flow systems are usually not equipped with conveniently installed measurement equipment, method #1 may be more problematic to use than method #2.
The increase in the complexity of the system construction increases the level of complexity when using the proposed methods for determining the wave velocity in individual pipeline elements. Method #2 can be used for systems consisting of a larger number of pipelines connected in series using the more general version of Equation (9) in the following form [
33]:
where
is the number of pipelines connected in series (
) and
,
are the indices of the individual pipelines.
In the case of very complex flow systems, solving Equation (11) and determining the pressure wave speed for individual pipelines can be quite problematic. Therefore, in such a situation, using method #1 can be an effective alternative. However, it should be remembered that the condition for using this method is to perform two pressure measurements in appropriately spaced cross-sections of one pipeline.
Based on the results of verification analysis of the numerical method, it was shown that the calculation runs based on the unsteady models of friction losses show a high degree of compliance in the prediction of the damping rate of pressure waves, while discrepancies of several percent were found regarding the underestimation of the frequency of the simulated pressure wave in comparison with the one recorded during the laboratory tests. On the other hand, the use of the quasi-steady friction loss model showed a fairly well-known inconsistency between the calculated and measured waveforms in terms of changes in pressure amplitudes over time and the shape of pressure waves, but almost perfect agreement was found between the frequencies of the measured wave and the waves calculated with the use of this model. Therefore, the thesis that the observed effect of a few percent reduction in the frequency of pressure waves simulated using unsteady models of friction losses results from the properties of these models is justified. This issue requires further work in order to improve the accuracy of the calculations obtained using unsteady models as regard to the frequency of the pressure waves.
6. Conclusions
The paper proposes methods for determining the pressure wave propagation speed in pipelines connected in series. The analyses carried out confirmed the reliability of the results obtained with their use. Due to the simplicity of the methods, they are convenient tools that can be successfully used in engineering practice to reliably predict the course of the water hammer phenomenon.
The additional aim of this work was to verify unsteady friction models based on the results of experimental tests carried out for an elastic pipeline system consisting of two series-connected pipes of different diameters. The experimentally verified numerical method (which does not generate numerical damping) together with the method of determining the pressure wave propagation speed (characterized by low uncertainty) from measurement data, allow for achieving conditions for objective evaluation of the analyzed friction models. The results of this work are a contribution to both the assessment of the friction modeling methods, as one of the most difficult issues in this area of research, as well as experimental studies of the phenomenon of a water hammer in complex hydraulic systems and practical aspects related to this phenomenon.
Research areas requiring further work indicated in this paper are important in the context of methods enabling the most accurate simulation of water hammers in real flow systems. Positive verification of such numerical methods will allow, inter alia, (1) reducing the uncertainty of estimating the immediate and fatigue strength of pressure systems, (2) preparing an appropriate design of flow systems, (3) taking into account the selection of appropriate fittings for regulating and cutting off the flow, and (4) actively controlling the water hammer phenomenon and protecting against its dangerous effects.