Design of a Modular Energy Production–Storage System for a Sustainable Bicycle
Abstract
:Featured Application
Abstract
1. Introduction
2. Materials and Methods
2.1. User-Centred Design (UCD) Methodology
- Context-of-use understanding;
- User requirements specifications (design premises);
- Design solutions;
- Evaluation against requirements.
2.2. Context-of-Use Understanding
2.3. Design Premises
- Aesthetics—users would like maximum integration within the bike with the least visibility of the product;
- Battery capacity—users find this of vital importance to feed their electronic devices;
- Current output—one of the most important aspects as it will determine the amount of time necessary to charge the electronic devices plugged into the USB charger;
- Weight—users did not reach a consensus here, although most of them like to have light devices mounted on their frames;
- Easy battery replacement—users like to have easy access to batteries, so they can replace or repair them by themselves;
- Solar charging—users would like their devices to be charged not only when they are pedaling but also when they are stopped at traffic lights or resting during long rides;
- Drag force—users regret that drag force is variable when a dynamo is used. They would like the charging system to present a stable drag force for a wide range of speeds.
- Price—users want it as reduced as possible;
- Bluetooth/App—this is merely an informative aspect that some users would like the final model to include.
2.4. Design Solutions
2.5. Evaluation against Requirements
3. Results
3.1. Description of the Modular Charge–Storage Scheme
3.1.1. The Hub Dynamo
3.1.2. Portable Battery Packs
3.1.3. Solar Panels
3.2. Electronic Design of the Integrated System
3.2.1. Electronics of the USB Charger Module
3.2.2. AC/DC Converter
3.2.3. DC/DC Converter
3.3. Batteries
3.4. Solar Panel Module
3.5. Interconnective Wiring
4. Discussion
5. Conclusions
Supplementary Materials
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Model | Battery Type | Capacity [mAh] Voltage [V] | Temperature Range [°C] | Lifetime | Price [EUR] |
---|---|---|---|---|---|
Plug5 Plus [46] | LiFePO3 | 1100 3.2 | −15–60 | >2000 cycles | 259 |
Appcon3000 [47] | Li-ion: LG INR18650 | 3000 3.63 | 0–45 | >300 cycles | 229 |
USB-P5 [48] | Li-ion: Samsung INR18650-25R | 2 × 2500 3.6 | 0–60 | >250 cycles | 95 |
Forumslader V5 Ahead [49] | LiMn: Efest IMR18350 | 3 × 700 3.7 | 0–60 | >250 cycles | 227 |
USB-Werk [50] | LiFePO3 | 2 × 150 3.2 | −15–60 | >2000 cycles | 80–95 |
Model | Aesthetics | Capacity | Current Output | Weight | Battery Replacement | Solar Charging | Stable Drag Force | Bluetooth/App | Price | Total |
---|---|---|---|---|---|---|---|---|---|---|
Plug5 Plus [46] | 3 | 1 1100 mAh | 1 1.2 A | 1 195 g | 0 | 0 | 0 | 1 | 0 EUR 259 | 7 |
Appcon3000 [47] | 2 | 3 3000 mAh | 2 2.0 A | 3 102 g | 0 | 0 | 0 | 1 | 1 EUR 229 | 12 |
USB-P5 [48] | 1 | 4 5000 mAh | 1 1.5 A | 2 150 g | 1 | 0 | 0 | 0 | 3 EUR 95 | 12 |
Forumslader V5 Ahead [49] | 3 | 2 2100 mAh | 3 2.9 A | 1 210 g | 1 | 0 | 0 | 1 | 1 EUR 227 | 12 |
USB-Werk [50] | 1 | 0 300 mAh | 0 0.5 A | 4 53 g | 1 | 0 | 0 | 0 | 4 EUR 80 | 10 |
Best Comparable Market Model | User Desirable | Designed Product | |
---|---|---|---|
USB charger | |||
| Working above 12 km/h | Working above 10 km/h | Working above 9 km/h |
| As provided by manufacturer | Modular and interchangeable | Modular and interchangeable |
| Fixed outside the frame | Fixed inside the frame | Fixed inside the frame |
| 1 (hub dynamo) | 2 (hub dynamo/solar) | 2 (hub dynamo/solar) |
| Variable | Stable at any speed | Stable from 10 to 25 km per h |
Battery pack | |||
| As provided by manufacturer | Modular with replaceable parts | Modular with replaceable parts |
| Must dismount carcass/not sold separately | Easy to replace by user/sold separately | Easy to replace by user/sold separately |
| Fixed outside the frame | Fixed inside the frame | Fixed inside the shank’s tube |
| 1 (USB charger OR solar panel) | 2 (USB charger AND solar panel) | 2 (USB charger AND solar panel) |
| 300 cycles/150 g | Above 300 cycles/less than 150 g | 500 cycles/around 200 g |
| Around 5000 mAh | Around 8000 mAh | Around 10,500 mAh |
Solar charging system | |||
| Single USB-A output | Double USB-A output | Double USB-A output |
| Above 28 W | Above 20 W | Above 28 W |
| 21.5–23.5% | Above 20% | 21.5–23.5% |
| Small and low | Small and low | Small and low |
Interconnect wiring | |||
| Does not exist | Universal and sturdy No tools needed to connect | USB (universal) and MATE-AX (sturdy) |
Pricing | |||
| EUR 80–260 | Around EUR 80 | Around EUR 45 (100 units) |
Model | Aesthetics | Capacity | Current Output | Weight | Battery Replacement | Solar Charging | Stable Drag Force | Bluetooth/App | Price | Total |
---|---|---|---|---|---|---|---|---|---|---|
Final Design | 2 | 4 10,500 mAh | 2 2.0 A | 1 200 g | 1 | 1 | 1 | 0 | 4 EUR 45 | 16 |
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Velázquez, J.S.; Cavas, F.; Valverde-Martínez, J.A.; Ignacio Mulero-Martínez, J. Design of a Modular Energy Production–Storage System for a Sustainable Bicycle. Appl. Sci. 2024, 14, 523. https://doi.org/10.3390/app14020523
Velázquez JS, Cavas F, Valverde-Martínez JA, Ignacio Mulero-Martínez J. Design of a Modular Energy Production–Storage System for a Sustainable Bicycle. Applied Sciences. 2024; 14(2):523. https://doi.org/10.3390/app14020523
Chicago/Turabian StyleVelázquez, José S., Francisco Cavas, Juan A. Valverde-Martínez, and Juan Ignacio Mulero-Martínez. 2024. "Design of a Modular Energy Production–Storage System for a Sustainable Bicycle" Applied Sciences 14, no. 2: 523. https://doi.org/10.3390/app14020523
APA StyleVelázquez, J. S., Cavas, F., Valverde-Martínez, J. A., & Ignacio Mulero-Martínez, J. (2024). Design of a Modular Energy Production–Storage System for a Sustainable Bicycle. Applied Sciences, 14(2), 523. https://doi.org/10.3390/app14020523