Effect of Aging on Class G High Sulfate-Resistant Oil Well Cement Under High Relative Air Humidity
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Aging of Cement
2.3. Preparation and Properties of the Cement Paste
2.4. Particle Size and Specific Surface Area
2.5. Mineral Compositions
2.6. Thermal Analysis
2.7. Hydration Behavior
3. Results and Discussion
3.1. Influence of Aging on the Engineering Performances of Oil Well Cement
3.1.1. Compressive Strength
3.1.2. Thickening Time
3.1.3. Rheological Properties
3.2. Influence of Aging on the Particle Size of Oil Well Cement
3.3. Influence of Aging on the Mineral Composition of Oil Well Cement
3.4. Influence of Aging on the Hydration Behavior of Oil Well Cement
4. Conclusions and Observations
4.1. Conclusions
- In an aging environment with 90% RH relative air humidity, the cement sorbed H2O and CO2 from the air, led to a reduction in the specific surface area and surface energy of the powder. The contents of the clinker phases C3S, C3A, and gypsum decreased, whereas the quantities of the hydration products AFt and CH increased. This process hindered the reaction between the cement and the water, leading to a decrease in both the hydration rate and heat release.
- The compressive strength, thickening time, and rheological properties of aged cement were affected. As the hydration of the cement slowed, the surface energy of the cement powder decreased, which negatively impacted the compressive strength. The reduction in the gypsum content was insufficient to adequately limit the hydration of C3A, leading to a shortened thickening time. Additionally, the increase in hydration products increased the friction between the particles, further degrading the rheological properties.
- For Class G oil well cement aged in an environment with 90% relative humidity and at a temperature of 25 °C, the permissible time to avoid significant changes in cement properties should be less than 7 d, with a maximum aging period not exceeding 14 d. Furthermore, at a usage temperature of 80 °C, the performance of the cement paste aged for 28 d was found to be inadequate to meet the necessary operation requirements.
4.2. Observation
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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SiO2 | Al2O3 | Fe2O3 | TiO2 | CaO | MgO | SO3 | K2O | Na2O | LOI |
---|---|---|---|---|---|---|---|---|---|
21.47 | 4.11 | 5.48 | 0.35 | 62.75 | 1.34 | 2.24 | 0.48 | 0.05 | 1.07 |
C3S | C2S | C3A | C4AF | CaSO4·2H2O | CaSO4·0.5H2O | CH |
---|---|---|---|---|---|---|
60.0 | 20.1 | 1.2 | 15.8 | 2.2 | 0.3 | 0.4 |
Cement Sample | Curing Time (d) | ||||
---|---|---|---|---|---|
1 | 2 | 3 | 7 | 28 | |
A0 | 26.8 ± 1.2 | 32.5 ± 1.3 | 37.2 ± 1.7 | 40.1 ± 1.4 | 35.8 ± 1.6 |
A7 | 21.8 ± 1.5 | 24.7 ±1.4 | 25.2 ± 1.6 | 32.1 ± 1.3 | 30.5 ± 1.8 |
A14 | 19.6 ± 1.2 | 23.0 ± 1.3 | 26.7 ± 1.5 | 29.8 ± 1.9 | 29.8 ± 0.8 |
A28 | 18.9 ± 0.9 | 24.1 ± 0.7 | 24.6 ± 1.5 | 26.8 ± 0.4 | 25.9 ± 0.8 |
Cement Sample | Rheological Model | Fitting Function | R2 | µp (Pa·s) | τ0 (Pa) | Fluidity (cm, 25 °C) |
---|---|---|---|---|---|---|
A0 | Bingham fluid | τ = 0.068γ + 0.920 | 0.995 | 0.068 | 0.920 | 19.0 |
A7 | Bingham fluid | τ = 0.077γ + 1.333 | 0.999 | 0.077 | 1.333 | 19.0 |
A14 | Bingham fluid | τ = 0.091γ + 2.467 | 0.998 | 0.091 | 2.467 | 18.0 |
A28 | Bingham fluid | τ = 0.176γ + 12.864 | 0.947 | 0.176 | 12.864 | 16.0 |
Cement Sample | Partical Size (μm) | Specific Surface Area (m2·kg−1) | ||
---|---|---|---|---|
d10 | d50 | d90 | ||
A0 | 2.54 | 15.15 | 36.69 | 375 |
A28 | 3.66 | 16.56 | 37.55 | 310 |
Cement Sample | C3S | C2S | C3A | C4AF | CaSO4·0.5H2O | CaSO4·2H2O | AFt | CH | CaCO3 |
---|---|---|---|---|---|---|---|---|---|
A0 | 60.0 | 20.1 | 1.2 | 15.8 | 0.3 | 2.2 | 0.0 | 0.4 | 0.0 |
A7 | 59.6 | 20.4 | 1.1 | 15.6 | 0.0 | 2.0 | 0.5 | 0.8 | 0.0 |
A14 | 59.0 | 20.7 | 0.9 | 15.5 | 0.0 | 1.6 | 1.2 | 1.1 | 0.1 |
A28 | 58.9 | 20.5 | 0.7 | 15.5 | 0.0 | 1.6 | 1.5 | 1.2 | 0.1 |
Temperature (°C) | Mass Loss (%) | Added Mass (%) | Origins of Mass Loss | |
---|---|---|---|---|
A0 | A28 | |||
25~140 | 0.50 | 1.00 | 0.50 | Physically adsorbed water |
140~400 | 0.10 | 0.60 | 0.50 | Decomposition of calcium sulfate hemihydrate |
400~550 | 0.20 | 0.30 | 0.10 | Decomposition of calcium hydroxide and calcium aluminosulfate hydrate |
550~1000 | 0.60 | 0.85 | 0.25 | Decomposition of calcium carbonate and C-S-H |
25~1000 | 1.40 | 2.75 | 1.35 | - |
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Lai, Y.; Gao, Z.; Geng, C.; Yao, X.; Lu, D. Effect of Aging on Class G High Sulfate-Resistant Oil Well Cement Under High Relative Air Humidity. Appl. Sci. 2025, 15, 4371. https://doi.org/10.3390/app15084371
Lai Y, Gao Z, Geng C, Yao X, Lu D. Effect of Aging on Class G High Sulfate-Resistant Oil Well Cement Under High Relative Air Humidity. Applied Sciences. 2025; 15(8):4371. https://doi.org/10.3390/app15084371
Chicago/Turabian StyleLai, Yang, Zixuan Gao, Chenzi Geng, Xiao Yao, and Duyou Lu. 2025. "Effect of Aging on Class G High Sulfate-Resistant Oil Well Cement Under High Relative Air Humidity" Applied Sciences 15, no. 8: 4371. https://doi.org/10.3390/app15084371
APA StyleLai, Y., Gao, Z., Geng, C., Yao, X., & Lu, D. (2025). Effect of Aging on Class G High Sulfate-Resistant Oil Well Cement Under High Relative Air Humidity. Applied Sciences, 15(8), 4371. https://doi.org/10.3390/app15084371