1. Introduction
Tecia solanivora Povolny, commonly known as Guatemalan moth, was first reported in 1956 in Guatemala. This Lepidopteran insect of the Gelechiidae family severely damage potato crops (
Solanum sp.), producing big losses in the field and during commercialization [
1]. Although this insect has reduced mobility, it has invaded several countries in Central and South America reaching the Canary Islands in Spain (Europe) in 1999 as described by the European and Mediterranean Plant Protection Organization (EPPO) in the report RS 2001/129 [
2] and by Villanueva and Saldamando [
3]. In 2015, the pest reached the Spanish Peninsula (Galicia) (EPPO 2015/202; EPPO 2016/131) [
4,
5] and then Asturias in 2016 [
6] (EPPO 2017/080) despite the existence of a European Community Order in which this organism is included in the Annex II, PART A of “harmful organisms whose introduction and propagation should be prohibited in all member states, if present in certain plants or plant products” as modified by ORDEN ARM/1671/2009 of 16th of June referred to RD 58/2005 of 21st January.
Therefore,
T. solanivora is a quarantine insect in the European Union since 2006 [
7], and its presence prohibits the potatoes exportation to any member of the European Union and other countries in which the pest is not present.
This pest, of rapid dissemination, mainly due to potato trade (seeds and tubers), can cause losses up to 70–80% [
3]. It has been classified as one of the most harmful pests because it affects tubers in the field and in the warehouse in countries where potato is an important family staple and production is very intensive.
Potato is the only host identified so far for
T. solanivora larvae [
2,
8]. Tuber damage is similar but greater to that caused by other tuber moths such as
Phthorimaea operculella Zeller [
1]. In potato fields, the insect attack occurs from tuberization until harvest. Adult females enter soil crevices to oviposit close to potato tubers, and their larvae feeding on tubers are largely protected from insecticide sprays [
9] and from predators. After egg hatching, larvae penetrate in the potato skin and bore irregular galleries that run into the tubers containing food residues, frass, and larval exuviate. As larvae develop inside the tubers, feces become visible around the entry hole indicating infestation. Circular exit holes of 2–3 mm are visible when the larvae leave tubers to pupate in soil, near the plant surface. Eggs laid on the potatoes due to their sticky surface, or the first instar larvae, get camouflaged by soil particles and cannot be seen when the operator tries to discard the infested tubers entering, consequently, in the warehouses and marketing chain.
“Papas Antiguas de Canarias” (Ancient potatoes), are most likely selections, hybrids, or variants of the early tubers brought to Canary Islands from America where are cultivated since the 16th century and contributes to its unique biodiversity in the world [
10,
11]. Only 29 varieties produced in the Canary Islands and one, “Patata di Bolonia” from Italy, are part of the prestigious European Seal Protected Designation of Origin (PDO). These potatoes are grown on so-called terraces, areas of flat land arranged in stepped fashion along the mountainsides. In warmer areas where the slopes are less steep, the crop is also grown in gavias or bebederos (small plots of land where rainwater accumulates). In this case, the crops are covered with jable, or volcanic sand, to prevent water evaporating, contributing to a landscape of incalculable environmental value in the production areas [
12].
According to several authors [
1,
3] the Guatemalan potato moth is considered one of the most harmful insect pests of potato crops in Central America, Venezuela, Colombia, Ecuador, and Spain (EU) producing 50–70% economic losses. Lara et al. [
13] pointed out the foreseeable consequences in the Canary Islands from an economic perspective, the loss of traditional farming methods that are a source of income and employment in rural area, and from an environmental perspective, the loss of agro-biodiversity through the disappearance of varieties that are unique in the world, the abandonment of farmland, and a probable change in land use to other activities. Therefore, social, cultural, and political variables surround the pest infection.
Nowadays, no treatments are able to eradicate the pest in the field. The use of chemical insecticides [
14], plant products (extracts or essential oils) [
14] cultural practices (planting deeper, hilling and moistening the ground, crop rotation, etc.) [
15], integrated management [
3,
16,
17], pheromones [
9], insect resistant potatoes [
16,
17], etc., try to maintain the pest at levels that do not lead to great economic losses. Moreover, controlling this pest has proven to be even difficult when potatoes are harvested due to the healthy appearance during the first stages of infestation; therefore, infested potatoes usually evade any kind of phytosanitary visual control.
Phytosanitary treatments are often required for imported commodities to prevent the introduction of quarantine pests. Such treatments need to be appropriate for a specific commodity, effective against the quarantine pests of that commodity, and not dangerous for the personnel who apply it and must not leave any residue that could be dangerous to the consumer and be feasible in terms of applicability and costs.
With the concerns about health hazards of chemical pesticides and their resulting environmental pollution, there is increasing interest in developing postharvest alternatives, nonchemical process protocols to control insect pests while the product retains its quality. These include, among others, conventional hot air or water heating, cooling, controlled atmosphere, irradiation, and dielectric heating (radio frequency (RF) and microwave (MW)) [
18,
19,
20,
21,
22].
Control atmospheres enriched with carbon dioxide (CO
2) have been developed to control pests that affect long–term storage foods (grains, fruits, seeds, or dry fruits). Elevated CO
2 levels cause spiracles to open resulting in insect death from water loss. At CO
2 concentration above 10%, spiracles remain permanently open producing toxic effects on the nervous system, through the tracheae and not the hemolymph. In some cases, CO
2 can acidify the hemolymph leading to membrane failure in some tissues [
23]. Ruidavets et al. [
24] found that the use of CO
2 at high pressure is one of the most rapid options for arthropod pest control among current commercial treatments. Nevertheless, although high-pressure carbon dioxide treatments (10–37 bar) can significantly shortened exposure times to hours, the designed metal chambers that stand the high pressures need a high initial capital investment, being only practical for high-value products such as spices, nuts, medicinal herbs, and other special commodities [
25].
Due to the economic losses that a pest insect causes and the phytosanitary barriers imposed by each country to import foodstuff, it is essential to establish an effective treatment against each quarantine insect for a given crop in its marketing conditions.
The aim of this study was to develop a quarantine postharvest potato treatment using enriched carbon dioxide control atmospheres against T. solanivora keeping the organoleptic characteristics and the shelf life of the tubers and, additionally, not affecting the sprout capability of the seeds.
2. Materials and Methods
2.1. Insect Rearing
Infested potatoes were harvested from different crops in Tenerife (Canary Islands, Spain). The potatoes were placed, in a constant climate chamber (BINDER, Tuttlingen, Germany) (20 ± 2 °C, 70 ± 2% RH, 16:8 h light/dark), in boxes with a cloth over them to facilitate the larvae to pupae. Pupae (n = 20) were then selected and held in cylindrical containers (15 cm diameter × 20 cm height). Once the adults emerged those identified as T. solanivora were kept in cylindrical containers impregnated with a 10% (v/v) solution of honey in tap water for mating. Filter paper at the base of the containers served as the oviposition substrate. Small pieces of paper with the moth eggs were placed over 6 potatoes and kept in 22 × 15 × 9 cm (length by width by height) semi-transparent polyethylene boxes with leak-proof locking lids and a 10 cm diameter mesh window. Then, 15 days later, a cloth was deposited over each potato closing the insect cycle life.
The rearing was performed exponentially to obtain enough insects in the different life stages (eggs, larvae, pupae, and adults) to carry out the tests.
2.2. Insect Mortality Curves
To determine the mortality curves of the Guatemalan moth in its different stages, different control atmospheres enriched with carbon dioxide were evaluated (0, 10, 20, 30, 40 or 50% CO2, 20% O2, and the rest N2). These treatments were applied for 4, 7, and 10 days in airtight chambers of a capacity of nearly 0.20 m3 (80 cm length × 60 cm width × 40 cm height). Ten days before applying the treatments, 3 containers with 15 non-infested potatoes each were inoculated with 7 eggs (315 eggs in total for each treatment). For every controlled atmosphere treatment, 3 cylindrical containers containing 30 pupae each (n = 90 for each treatment) and another 3 with 10 adults each (n = 30, for each treatment) were prepared for the assay. Finally, 5 plate dishes with 4 little pieces of paper with 7 eggs each (n = 140, for each treatment) were set.
Each treatment was performed in triplicate, using three airtight chambers (18 in total). The control treatment was air (0% CO
2, 20% O
2, and 80% N
2). Once the chambers were closed, the controlled atmosphere was introduced as explained in
Section 2.3.
Survival of insects to the adult stage was evaluated for 8 weeks.
2.3. Gas Introduction
Gases were purchased locally from “AL Airliquide S.A. (Tenerife, Canary Islands, Spain). After accommodating the containers with the potatoes inoculated with eggs or larvae, the adults, and the pupae in the hermetic chambers, a mixture of CO2, O2, and N2 made with a (Witt-Gasetechnik, KM 100-3 model, Witten, Germany) was introduced through an inlet valve, while the air came out from the outlet valve of the chamber to avoid creating pressure. The gas concentration was measured from the outlet valve with a PBI Dansensor CheckMate 9900 (O2/CO2) head space analyser (PBI- Dan sensor, Denmark) previously stabilized at ambient temperature and calibrated. Once the sensor indicated that the required concentration was achieved, the injector gas tube was removed, and both valves were tightly closed. Every 6 h, the atmosphere was analysed and restored in case the gases were not in the proper concentration (concentration tested ± 2%). Chambers were provided with a fan to circulate the controlled atmosphere to avoid gas stratification. In the control treatment, ambient air was introduced into the containers as already described for CO2 introduction. After the gas introduction, chambers were maintained at 20 ± 2 °C, 70 ± 2% RH.
2.4. Effect of Chosen Treatments on the Postharvest Behaviour, Sensory Quality, and Germination Capacity of the Tubers
The most effective treatments that resulted from the previous assay were evaluated on potatoes of two varieties “Negra Yema de Huevo” (Solanum chaucha, “Papa Antigua de Canarias”, usually consumed salt boiled) and “Druid” (S. tuberosum, Irish potato, suitable for crisping and French fries) not only in terms of insect survival but also in the postharvest behaviour, sensory quality, and germination capacity and productivity in the field.
2.4.1. Treatment Effectivity on Insects
Ten days before applying the treatments, 5 containers with 15 non-infested potatoes each were inoculated with 7 eggs (n = 525) in order to have the potatoes with the larvae. Moreover, for every controlled atmosphere treatment, 3 cylindrical vases containing 20 pupae each (n = 60 for each treatment) and another 3 with 10 adults each (n = 30, for each treatment) were prepared for the assay. Finally, 3 plate dishes with 4 little pieces of paper with 7 eggs each (n = 84, for each treatment) were set. The same number of insects were used in the control treatment (0% CO2, 20% O2, and 80% N2).
The gases were injected in the chambers as explained above, and once the controlled atmosphere was achieved, it was maintained for the number of days indicated by the results of the previous assay.
The viability and survival of the insect in its different life stages were evaluated for 8 weeks.
2.4.2. Postharvest Behaviour
Two boxes containing 20 kg of potatoes of each variety were introduced in the airtight chambers with the controlled atmospheres. This assay was made in triplicate. The boxes were stored at 9 ± 2 °C and 60% HR in darkness.
Quality analysis for controlling pulp and peel colour, hardness, and % dry matter was assessed at the end of each treatment and for 3 months once every month, in 10 potatoes. It should be noted that non-inhibitors for germination were applied.
A CIELAB colorimetry system was used to define the peel and pulp colour, using a Konica Minolta CR-300 Chroma Meter (Jersey, NJ, USA), which recorded the spectrum of reflected light and converted it into a set of colour coordinates (L*, a* and b* values). A standard white plate was used to standardize the instrument [
26]. Instrumental colour was expressed as chroma [(a*
2 + b*
2) *
0.5] and hue angle [arctan (b*/a*) × 180/3.14] [
27]. Colour measurements were obtained in triplicate from peel and from pulp of each analysed potato.
The hardness measurements were carried out in a rapid non-destructive way using a Durofel (CTIFL Copa Technologie, Saint Etienne du Gres, France) dynamometer with a bolt of 3 mm diameter.
Dry matter content was determined by weight loss of a 5–10 g fresh weight (FW) pulp sample until constant weight in a forced air oven (50 ± 2 °C).
2.4.3. Organoleptic Analysis
To determine the effect of the treatment on organoleptic quality, the external appearance of the tubers was evaluated by comparison tests A/no A, in accordance with Standard UNE 87016-86.
In addition, a study of olfactory–gustatory differences between the batches of treated potatoes and the untreated (control) was conducted by triangular tests in accordance with Standard UNE-EN ISO 4120, with the two batches treated against the control. The samples were presented to a trained panel (n = 10) in plastic petri dishes and under red light, to mitigate the effect of the appearance on the sensory evaluation, identified with random three-digit codes and in the proportions and order proposed by the UNE 87006 standard. The trained panel was told to give necessarily an answer (forced judgment). Organoleptic analysis was performed at the end of the treatment and one month after cold storage.
2.4.4. Germination Capacity and Productivity
The treated potatoes of each variety (“Negra Yema de Huevo” and “Druid”) were planted in pots (n = 30) and at random blocks and both the number of potatoes produced and each potato weight were evaluated.
2.5. Semi-Commercial Scale Trials
A European pallet with 3 kg boxes of “Papas Antiguas de Canarias” potatoes (128 boxes in total arranged in 8 rows of 16 boxes each; 384 kg in total) was treated with the proposed quarantine-controlled atmosphere treatment in a controlled atmosphere chamber (2.40 m length × 2.10 m width × 2.33 m height; 11.75 m
3). In rows 1, 3, 4, 5, and 7 (
Figure 1), 1 box was filled with potato classified as infested (not healthy) and another as healthy by the farmer presuming that the insect was either present or not, respectively. Another box was filled with potatoes infested in the laboratory with larva (20 potatoes with 5 larvae each,
n = 100) and separated with paper from the 20 potatoes infested with 5 eggs each (
n = 100 eggs). The last box was prepared with 2 cylindrical vessels, one containing 20 adults and the other 20 pupae. The 4 boxes were located in the inner part of the pallet in order to provoke the most difficult conditions for the treatment to reach the insects.
The atmosphere was injected, and the concentration controlled as explained before. This trial was conducted twice at 17 ± 2 °C.
2.6. Commercial Scale Trials
A commercial controlled atmosphere chamber (5.00 m length × 3.50 m width × 2.20 m height; 38.5 m3) was built in GMR Canarias (Ingeniería y Arquitectura Techne, S.L., Santa Cruz de Tenerife, Spain) facilities. This chamber is provided with temperature, carbon dioxide, and oxygen concentration probes, and the injection and adjustment of the gases are automatically controlled. Finally, a display indicates and registers the conditions inside the chamber during the whole treatment. The capacity is for 12 European pallets (0.80 m × 1.00 m). Two trials were performed at 17 ± 2 °C:
In the first one, 12 European pallets were prepared using 16 boxes at the base and 8 rows high (128 boxes of approximately 3 kg each; 4608 kg of “Papas Antiguas de Canarias” potatoes). In the central part of the 4th row of each of the 12 pallets, 4 boxes were prepared as in
Figure 2:
- (a)
Box with 15 potatoes inoculated with 15 eggs each (15 potatoes × 15 eggs × 12 pallets: 2700 eggs in total) and a cylindrical vase with 15 adults (15 adults × 12 pallets; 180 adults in total). The rest of the box was completed with healthy potatoes.
- (b)
Box with 15 potatoes inoculated with 15 larvae each (15 potatoes × 15 larvae × 12 pallets: 2700 larvae in total) and a cylindrical vase with 15 pupae (15 pupae × 12 pallets; 180 pupae). The rest of the box was completed with healthy potatoes.
- (c)
Box classified as healthy, without the presence of the insect after a visual observation by the farmer (1 box × 12 pallets; 12 healthy boxes).
- (d)
Box classified as infested (not healthy), with the presence of the insect after visual observation by the farmer (1 box × 12 pallets; 12 infested boxes).
For the control 2 boxes containing 15 potatoes inoculated with 15 eggs each (15 potatoes × 15 eggs × 2 boxes; 450 eggs in total), 2 boxes containing 15 potatoes inoculated with 15 larvae each (15 potatoes × 15 larvae × 2 boxes; 450 larvae in total), 3 cylindrical vases with 15 pupae each (45 pupae in total), and 3 cylindrical vases with 15 adults each (45 adults in total) were prepared and stored at 20 ± 2 °C.
After completing the pallets’ boxes with healthy potatoes, the chamber was filled and closed to assess the programmed treatment. The controlled atmosphere had to be maintained, so when temperature or oxygen or carbon dioxide concentrations increase or decrease, ± 2% was automatically restored.
In the second commercial trail, the assay was conducted using 12 European pallets prepared using 8 boxes at the base and 11 rows high (88 boxes of approximately 7.5 kg each; 7920 kg of potatoes). In the central part of the 6th row of each of the 12 pallets, 4 boxes were prepared as follows:
- (a)
Box with 10 potatoes inoculated with 15 eggs each (10 potatoes × 15 eggs × 12 pallets: 1800 eggs in total), and a cylindrical vase with 15 adults (15 adults × 12 pallets; 180 adults in total). The rest of the box was completed with healthy potatoes.
- (b)
Box with 10 potatoes inoculated with 15 larvae each (10 potatoes × 15 larvae × 12 pallets: 1800 larvae in total), and a cylindrical vase with 15 pupae (15 pupae × 12 pallets; 180 pupae in total). The rest of the box was completed with healthy potatoes.
- (c)
Box classified as healthy, without the presence of the insect after a visual observation by the farmer (1 box × 12 pallets; 12 healthy boxes).
- (d)
Box classified as infested (not healthy), with the presence of the insect after visual observation by the farmer (1 box × 12 pallets; 12 non-healthy boxes).
For the control 3 boxes containing 10 potatoes inoculated with 15 eggs each (10 potatoes × 15 eggs × 3 replicates; 450 eggs in total), 3 boxes containing 10 potatoes inoculated with 15 larvae each (10 potatoes × 15 larvae × 3 replicates; 450 larvae in total), 3 cylindrical vases with 15 pupae each (45 pupae in total), and 3 cylindrical vases with 15 adults each (45 adults in total) were prepared and stored at 20 ± 2 °C.
The controlled atmosphere chamber was filled with the pallets and the treatment applied as explained in the previous trial.
The viability and survival of the insect in its different stages was evaluated for 8 weeks in both trials.
2.7. Statistical Analysis
The statistical analysis of the data was carried out with the statistical program STATGRAPHICS 5.1. The analysis of variance (ANOVA) was used, and the Fisher’s Least-Significant Differences (LSD) Test at the 95% confidence level was applied to estimate the statistically significant differences between the evaluated treatments in normal distribution, using Kruskal–Wallis when the distribution was not normal.
Mortality data obtained from the treatments were corrected by using Abbott’s formula [
28] when the insects number in the control and those in the treatment were the same (uniform population) and [
29] when the population was not uniform. Mortality data were subjected to Arcsin transformation and then were analysed using one-way analysis of variance (ANOVA). The means were analysed using the LSD method at 5% level. Kruskal–Wallis test and comparison tests were performed at
p ≤ 0.05 when needed (not normal distribution, hedonic scales, etc.)
3. Results
Insect rearing was achieved using potatoes and not an artificial diet.
3.1. Insect Mortality Curves
Figure 3 shows the insect mortality curves for eggs, larvae, pupae, and adults, depending on the concentration of the controlled atmosphere enriched in carbon dioxide and the application time.
The exposition of the insects to a 10% CO2 control atmosphere did not kill them, being capable of completing their biological cycle, except for the adults. Although the increase of treatment days caused greater mortality, the insects kept the ability to complete their life cycle, and those that reached adulthood laid eggs.
The 20% CO2 enriched atmosphere applied for 4 days lead the eggs to hatch but the larvae were not able to pupate. On the other hand, the treated pupae developed in unfertile adults. The same effect was observed when they were treated for 7 and 10 days, aggravated by a smaller population of the insect because the treatments were more effective than when it was applied for 4 days.
Only a few eggs were able to hatch when 30% CO2 was used in the 4-day treatment. Moreover, the few emerging larvae died rapidly, while the adults that emerged from the treated pupae were not able to mate and complete their biological cycle. When the treatment was extended to 7 or 10 days, no insects in their different stages were viable.
3.2. Effect of Chosen Treatments on the Postharvest Behaviour, Sensory Quality, and Germination Capacity of the Tubers
In this assay, two controlled atmospheres, applied for 10 days, were performed: 20% CO2, 20% O2, and 60% N2; and 30% CO2, 20% O2, and 50% N2 using potatoes from two varieties (“Negra Yema de Huevo” and “Druid”).
3.2.1. Treatment Effectivity on Insect Survival
The controlled atmosphere 30% CO
2, 20% O
2, and 50% N
2 applied for 10 days achieved 100% mortality of the insect in all the stages (84 eggs, 525 larvae, 60 pupae, and 30 adults) being the one proposed as a quarantine postharvest treatment for
Tecia solanivora (
Table 1). The one with 20% CO
2 allowed the development of some eggs and pupae, and therefore, although it was not statistically different to the 30% CO
2 treatment, cannot be proposed as a quarantine treatment.
The results conducted at a small scale in this trial suggested that the treatment that could be used as a quarantine postharvest treatment needs a concentration of at least 30% CO2, 20% O2, and 50% N2 for 10 days.
3.2.2. Postharvest Behaviour
A total of 40 kg of two potatoes varieties (“Negra Yema de Huevo” and “Druid”) were treated with 20 or 30% CO
2, 20% O
2, and the rest N
2 for 10 days. Peel and pulp colour, hardness, and % of dry matter were analysed after treatment and 1, 2, or 3 months of storage (
Table 2).
“Negra Yema de Huevo” had significantly (
p ≤ 0.05) darker peel (Chroma 12.67 ± 1.27) and yellower pulp (b* pulp 43.96 ± 1.02) than “Druid” (Chroma peel 24.12 ± 0.31; b* pulp 15.99 ± 0.80). The postharvest behaviour after treatments during 3 storage months at 9 ± 2 °C and 60% HR is presented in
Table 2. As explained before the potatoes were not treated with anti-germinative products.
None of the treatments altered the peel or pulp colour nor the dry matter content in “Negra Yema de Huevo” variety during storage. After 2 and 3 months of storage, tubers treated with 30% CO2 were harder than those treated with 20% CO2 or the controls. This fact is interesting because the loss of texture is one of the postharvest parameters that shorten commercial life.
No statistical differences occurred in the postharvest parameters measured in “Druid” tubers variety between treatments neither after treatment nor after 1, 2, or 3 months of storage (
Table 2).
During storage, tubers sprout when there is no anti-germinative, and the dormancy depends principally on the variety, storage temperature, and relative humidity used in the warehouses.
In our study “Negra Yema de Huevo” tubers (treated or not with the controlled atmospheres) began to sprout with no differences in the number (4 per potato), weight of each sprout (0.4 g), and the length (2 cm), after being stored for 2 months. After 3 months of storage, the tubers had 4 sprouts of 1.6 g weight, but those treated with 30% CO2 were shorter (4.8 ± 1.7 cm) than those treated with 20% CO2 (5.7 ± 1.8 cm) or the controls (6.1 ± 2.4 cm).
“Druid” tubers did not sprout after 3 months of storage.
3.2.3. Organoleptic Analysis
Tasters judge the potato samples (control, 20 and 30% CO2 controlled atmosphere treatments) after the treatment and 1 month of storage. They were not able to distinguish the treated potatoes from the untreated ones neither by their external appearance nor by their olfactory–gustatory characteristics (data not shown).
3.2.4. Germination Capacity and Productivity
The number of tubers was not significantly different in potatoes “Negra Yema de Huevo” treated under a carbon dioxide-controlled atmosphere or not (
Table 3). Moreover, the weight of control potatoes was significantly lower than that of the treated ones. Nevertheless, although the weight of “Druid” tubers was around 145 g in all treatments, the number of tubers was lower in those treated with 30% CO
2. None of the tubers presented physiological or pathogenic disorders after being treated.
From the results, we can assert that the use of these controlled atmospheres enriched in carbon dioxide does not affect the seeds’ sprout capacity and slightly enhances the yield of the Ancient potatoes “Negra Yema de Huevo”. This fact is of great importance since planting seeds without the presence of the moth will reduce the inoculum that is currently being taken to the field which causes losses and spread of the quarantine moth. In addition, it is a way to preserve the biodiversity since farmers are leaving potato crops because they often do not find non-infested seeds, so their losses can reach more than 50% at harvest.
3.3. Semi-Commercial Scale Trials
Two semi-commercial trials were conducted in order to evaluate the effectiveness of the controlled atmosphere (30% CO2, 20% O2, and 50% N2) in the control of T. solanivora. The pallet, containing boxes with the potatoes inoculated with the moth in its different developmental stages as well as those classified by the farmer as healthy or infested, was introduced in the controlled atmosphere chamber. The control sample was maintained in the same conditions but in the absence of carbon dioxide. After the treatment samples were evaluated for 8 weeks and the insect survivors counted.
It should be noted the effectiveness of the controlled atmosphere enriched in carbon dioxide causing 100% death in all developmental stages of
T. solanivora in both inoculated potatoes in the laboratory and those classified by the farmer (
Table 4). Moreover, the infestation in the control was higher in those potatoes classified as healthy by the farmer probably because the eggs and the first instar larvae are very small and go unnoticed in the classification of potatoes. Therefore, being
T. solanivora a warehouse pest, it is essential to apply an effective treatment before being stowed to avoid economic losses derived from the development of the insect during the conservation and marketing of the product.
The applied treatment had a gas cost of 0.48 euros/kg because only one pallet with 384 kg was introduced in the treatment chamber, leaving a lot of empty space. If the 8 pallets that fit in the chamber were treated, the cost would be reduced to 0.06 euros/kg. Moreover, we estimate that 8 pallets will occupy approximately the 75% of the chamber volume, and the gas that should be injected would be much lower, estimating a finally cost of 0.015 euros/kg.
3.4. Commercial Scale Trials
Two commercial trials were performed using inoculated potato with the insect in all its developmental stages and those classified by the farmer as healthy or infested. Twelve pallets were treated in a controlled atmosphere automatized chamber provided with temperature, relative humidity, gases concentration control, and registration. In the first trial, the boxes were located in the 4th line from the 8th of the pallet, and 4608 kg of ancient potatoes were treated. In the second one, they were located in the 6th row up to the 11th of the pallet, and 7920 kg of potatoes were treated.
Table 5 shows the efficacy of the controlled atmosphere treatment against the pest.
Figure 4 shows external and dissection views of infested potatoes at different infestation stages. At the early stage or low infestation level, potatoes appeared healthy even though they were infested internally by neonates. As neonate larvae developed over time, or at higher infestation intensities, potatoes showed increased exit holes of mature larvae on external surfaces as they left to pupate and intensified stain and larger larvae on dissection surfaces and, thereby, became unacceptable commercially.
4. Discussion
Methyl bromide has been widely used as a fumigant in agriculture, warehousing, and quarantine treatments. It has a wide spectrum of activity, and its application is very easy. Nevertheless, its use is being phased out and, in many countries, can only be used as a fumigant for quarantine and pre-shipment purposes since it acts as a catalyst for the reaction that destroys ozone and is a product with a difficult degradation, being accumulated on usable organs of cultivated plants, which constitutes a danger to human health. The development of non-chemical quarantine treatments to meet export requirements has become increasingly necessary but is determined by the commodity tolerance.
In order to achieve a postharvest treatment that can be used as a quarantine treatment against
T. solanivora, it is necessary to know how susceptible the developmental stages of the insect are. Thus, the eggs needed 10 days of exposure at 30% CO
2, 20% O
2, and 50% N
2 to ensure that none of them were viable (100% effectivity). The pupae required at least 30% CO
2 exposure for at least 7 days while adults were very susceptible, and an exposure to 10% CO
2 for 4 days was more than enough to achieve 100% mortality. The larvae required a 10-day treatment in a controlled atmosphere with at least 20% CO
2. In general, high CO
2 appear to induce metabolic arrest or a reduced metabolic rate, resulting in low ATP levels, loss of membrane function, and eventual cell death [
30]. Riudavets et al. [
31] observed that the exposure of
Tuta absoluta to a modified atmosphere of 95% CO
2 at 25 °C for 48 h was effective for the control of all its developmental stages. Nevertheless, an increase in the exposure time to 72 h was necessary to obtain the same level of control at 40% CO
2. Bumroongsook and Kilaso [
32] considered the use of a 100% CO
2 controlled atmosphere to achieve 100% mortality of both adults and larvae of
Frankliniella schultzei a common quarantine blossom thrip on cut lotus flowers. The combination of treatments can have synergistic effects. Thus, for those products that are not affected by high temperatures, the exposure to a controlled CO
2 atmosphere can be diminished when performed over 30 °C [
33]. Moreover, Grout et al. [
34] shorten the cold disinfestation treatment for
Thaumatotibia leucotreta in citrus fruit by its combination with carbon dioxide fumigation. Alonso et al. [
35] observed that a 95% CO
2 atmosphere at 20 °C for 20 h before the standard cold quarantine treatment reduced the lethal times for
Ceratitis capitata Wiedemann in “Fortune” mandarins. Ruidavets et al. (2014) [
36] pointed out that the addition of sulphur dioxide (SO
2) to a high CO
2 modified atmosphere shorten the treatment length necessary to achieve the control of
Sitophilus oryzae and
Triboulium confusum.
The commodity quality has to be preserved after the quarantine treatment and storage. The treatment should not diminish the self-life or adversely affect the sensorial quality of the product. At this point, potatoes treated with 30% CO
2, 20% O
2, and 50% N
2 for 10 days did not behave differently than the control in terms of quality, postharvest life, and organoleptic analysis. Zhang et al. [
37] found an increase in the health promoting compounds and the organoleptic properties in tomato fruits stored under dioxide carbon enriched atmosphere. Potato producers increase the storability (more than 6 months) using refrigeration combined with a high carbon dioxide controlled atmosphere and in the absence of ethylene because its affect potato fry colour and increase reducing sugars content [
38,
39]. Golding et al. [
40] and Kumar et al. [
41] showed the potential of using high CO
2 combination treatments with cold storage on Navel oranges without affecting its quality after treatment and storage. Palou et al. [
42] achieve a complete insect (Mediterranean fruit fly) mortality with no negative effects on “Clemenules” mandarins when exposed 3 days at 1.5 °C followed by 20 h to a controlled atmosphere of 95% CO
2 at 25 °C. Alonso et al. [
35] observed that the quarantine treatment in “Fortune” mandarins resulted in an increased levels of fruit volatiles (ethanol and acetaldehyde) but without a detrimental effect on ether fruit external appearance nor the organoleptic characteristics of the fruit. In general, since the effects of insecticidal treatments on treated commodities can considerably differ depending on species and cultivar, varietal testing is essential to establish the tolerance of fruits and vegetables to different quarantine treatments [
43]. In the case of insecticidal CA, the optimum combination of atmosphere gas composition, temperature, and length of application should be pursued for each pest–host system.
Seed quality is dependent on freedom from pests and diseases, defects, tuber vigour, and a physiological age appropriate for the local growing season and end use. For that reason, when a quarantine treatment is needed, it should not affect the capability of the potato seed to sprout. The tuber number and weight are the main components of yield. The number of tubers per plant is highly dependent on genotype and environment; thus, agronomic management as sowing date (that modulates the inductive conditions of temperature and photoperiod), plant density, hilling, fertilisation, and water availability, amongst others, are key to avoid limitations during critical period, identified around tuberization [
44,
45]. Another attractive and interesting result of this treatment is that it can be used to kill the Guatemalan potato moth in the potatoes seeds without affecting the number, size, and weight of the sprouts. Gong et al. [
46] evaluated the impact of some carbon dioxide controlled atmosphere treatments against two-spotted spider mite (TSSM),
Tetranychus urticae, on the seedling of five host plants (cucumber, eggplant, rape, green peppers, and strawberries). The effective controlled atmosphere of CO
2 could kill the TSSM, but only strawberries were not affected by the treatments.
In this study, we conducted two semi-commercial trials and two commercial trials. The two types of trials differed in scale and level of automatic control. These trials assured that the treatment proposed as a quarantine postharvest treatment against the Guatemalan potato moth (Tecia solanivora Povolny) is effective. Moreover, the facilities to perform it are rather simple, and the costs not very high. In the future, to shorten the commercial treatment will be necessary to combine the treatment with low or high temperatures or positive pressure.