1. Introduction
In recent years, the need for unbound power generation from fossil fuels has led to renewable resources. In this scenario, tidal energy is receiving more interest due to its predictable character and minimal visual impact. Many devices are able to exploit tidal energy, but only a few have reached a technology readiness level (TRL) suitable for in situ applications [
1]. The most relevant category, in this sense, is represented by the horizontal axis tidal turbine (HATT), which benefits the wind energy field.
However, to date, there are no commercial examples of HATT farm applications. Moreover, we cannot take advantage of the wind energy field for concerning turbine farm evaluations, since the flow conditions are completely different. The tidal sites, suitable for energy exploitation, are often located in shallow water (with confinement, with respect to the vertical direction); the horizontal direction may be limited in channels, straits, inlets, and so on, where higher flow velocities are reached. Hence, there is a need to cover the knowledge gap in this field in order to optimize the layout and the operating conditions of the farms. Both in situ and laboratory experiments are very expensive and not exhaustive. On the one hand, the most common limitation of a laboratory-scale study is the impossibility to reproduce flow conditions of interest. For instance, it is not possible to reach Reynolds numbers in realistic operating conditions. In a wind tunnel, it is possible to reach a flow velocity of about 30 m/s to compensate for the physical model size, but in a flume, it is difficult to overcome 1.5–2 m/s. Moreover, blockage effects are often present, especially when experiments are used to analyze interactions between several devices. Furthermore, in a cluster of laboratory scales, the number of tested devices is limited. The following references are examples of experimental studies on hydrokinetic turbines: [
2,
3,
4], where the number of tested devices increased from two to a maximum of four. On the other hand, the in situ studies with prototypes of proper sizes allow evaluating realistic flow conditions, but they are often limited to single devices. For these reasons, it is essential to develop tools that are able to perform farm simulations in order to help researchers plan and design the optimal farm layouts. Because of the site-dependent characters of the energy resources, it is necessary to reproduce realistic conditions for the simulations. To this end, shallow water marine codes, usually used for oceanographic purposes, are the most adequate instruments if properly adapted to tidal energy converters evaluations.
Many studies have dealt with tidal turbine farms performed using shallow water software, but most were 2D studies where the turbine was parameterized by an additional drag force [
5,
6,
7,
8,
9]. This approximation is useful for saving time and making preliminary evaluations, but it completely neglects the three-dimensional effects, making the analysis incomplete. Some other works have used more precise 3D parameterizations with momentum sinks [
10,
11,
12]. Both 2D and 3D models often make use of constant thrust coefficients, which are imposed to reproduce the turbine effect. In this way, constant behavior for all turbines in the arrays is adopted, without considering the interactions and mutual influences between devices. In [
8,
10], a variable thrust coefficient, depending on the rotor axial velocity, was adopted; however, such an accurate model is still unable to capture the effects of the mutual influences of devices. Indeed, it does not consider the flow effects due to acceleration corridors, which increase between devices. To our knowledge, there are no examples in the literature that make use of the blade element (BE) approach: in brief, the BE theory allows for evaluating the performance of the device by calculating the forces acting on the blades; the blade is made up of blade elements of infinitesimal radial thicknesses. This allows evaluating the behavior of the turbine considering the geometrical characteristics and the operating conditions. For instance, it is possible to evaluate the influence of changes in the rotational speed of each device in a farm in order to maximize the energy output. Since the aim of tidal farm optimization is to enhance power production, we found it necessary to develop a tool that is able to predict (in a more accurate way) the behavior of the farm and every device.
In the present paper, we used the SHYFEM open-source code developed at the CNR-ISMAR of Venice [
13]. In order to obtain a highly precise turbine reproduction, we applied an approach based on the blade element momentum (BEM) theory using a high-resolution grid. The turbine was modeled by means of hundreds of grid elements. Other works used resolutions finer than those usually used for oceanographic purposes but were still coarse for accurate turbine parameterization. In [
10], for instance, a 20 m diameter turbine is represented with a horizontal resolution of 20 m × 20 m and is identified with three vertical layers. These elements will allow one to make a thorough prediction of the turbine behavior for performance and wake development. The high-resolution grid also allows one to evaluate the effects of small geometrical or operational changes in a device.
This paper is structured as follows: in
Section 2, we summarized the theoretical background of the developed turbine model (TM) and the sub-models embedded for reproducing further 3D fluid dynamic phenomena; in
Section 3, the model setup is explained. In
Section 4, for the validation step, we used two series of experimental data: one for the performance validation and one for the wake validation.
Section 5 deals with the sensitivity analysis to grid refinement. The model was then applied to a ten-turbine farm as explained in
Section 6. Finally, some conclusions are presented in
Section 7.
3. Model Set Up
As anticipated in the introduction, in this paper, we used two series of experimental data for the validation process used in [
17,
18]. One series was used to validate the performance, and the other for the wake. For this purpose, we prepared two different grids in order to reproduce both experimental situations. In the following, we will refer to
Series 1 for the experimental campaign relative to the turbine performance characterization, and
Series 2 to the campaign relative to the wake evaluation. Geometrical grid characteristics, flow conditions, and simulation setups are summarized in
Table 2 and
Table 3.
The blade pitch angle is considered constant for all blade sections; moreover, variable values for the local twist angle and the chord along the blade are assumed. More details about the physical model used in the experimentation can be found in [
19,
20,
21].
Both grids have variable grid sizes starting from a minimum of 0.05 m in the turbine region to a maximum of 0.5 m.
For the boundary conditions, we impose a constant mass flow rate at the inlet and outlet in order to have the desired undisturbed flow velocity. The top is a free surface, and at the bottom, we consider the free slip condition (i.e., symmetry).
The major difference between the two setups is the hub. Indeed, in SHYFEM, it is not possible to introduce solid bodies along the water column. In the Series 2 campaign, the turbine has a hub diameter equal to one-fifth of the rotor diameter; hence, the rotor effects on the performance and flow field are non-negligible. Thus, in order to account for the hub effect, we reproduced it by locally canceling the speeds. It is a very simplified approach, but it allows the reproduction of the effect of the hub on the surrounding flow field. Hence, we reproduced the presence of the hub by setting all of the velocity components in the three-dimensional space to zero, which should be occupied by the hub. This was the easiest approach that was able to reproduce the hub effect; it does not need a tuning process when changing the case study.
Turbulence Closure
Regarding the turbulence closure, we adopted a slightly different model with respect to the
model available in GOTM [
22], which is usually used for SHYFEM applications. In this case, we used a one-equation method (for more details about turbulence in marine contexts, please refer to [
23]). In such a model, the turbulent kinetic energy (
k) is solved using the relative transport equation, while an algebraic relationship is given for the turbulent length scale
L. Finally, the eddy viscosity is given as follows:
where
is a stability function and
is a function of
L. In our case, we adopted the
formulation for the
k equation, and the ISPRAMIX formulation for
L [
24]. It is critical to properly model the turbulence, since it strongly affects the wake development, as shown in [
21,
25].
5. Sensitivity Analysis
For the sensitivity analysis, we refer to the
Series 2 data, with TSR equal to 3.65. We first compare the results obtained with a fixed horizontal resolution, i.e., 0.05 m in the turbine area, and vary the vertical discretization with several layers of thickness; we analyze three cases: layers of thickness at 0.025, 0.05, and 0.1 m. We observe neglecting variations in the performance parameters (as summarized in
Table 4, where the power coefficient is shown for different layers of thickness). The wake development, shown in
Figure 11, is affected little by variations in the layers of thickness in terms of the minimum velocity value in the center of the wake.
Table 5 illustrates the percentage difference in the wake centerline velocity (
u) with respect to the experimental data (
). No significant variations can be observed by changing the layer thickness. The most relevant difference is that the higher the layer thickness, the more the wake velocity profiles appear translated with respect to experimental data. Indeed, the wake translation is more evident with thicker layers. However, 0.05 m can be assumed as a compromised value between the reliability and computational time saving of the results.
Then, we analyze the sensitivity to the horizontal resolution by varying it in the turbine region. We assume three different resolutions: 0.025, 0.05, and 0.1 m. The vertical discretization is fixed with thickness layers of 0.05 m. The velocity deficit value is strongly affected by the horizontal resolution, as shown in
Figure 11 and
Table 5; moreover, in this case, a 0.05 m value allows for the best wake reproduction.
Table 5 shows that this resolution has the lowest wake velocity percentage difference with respect to the experimental data from 2
to 4
downstream the turbine. The layer thickness and horizontal resolution have low impacts on the performance output, as shown from the obtained power coefficient summarized in
Table 4.
6. Model Application
The TM is now applied to a small farm, made up of ten turbines with realistic sizes. The turbine chosen is geometrically similar to the prototype used in the
Series 2 experimentation, but scaled 36 times. Hence, the rotor diameter
is 18 m. Firstly, we need to extract the performance curve for the single device. The used domain is 44
long and 12.5
wide. For the depth, we maintained the same blockage of the validation model, i.e., a depth-to-diameter ratio equal to 3.89. The final depth is 72 m and the turbine is located in the middle of the water column. Both horizontal and vertical resolutions are equal to 1 m. The undisturbed flow velocity is set at 1.5 m/s. The performance curve is shown in
Figure 12. Here, we can find the comparison between SHYFEM outputs and results obtained in [
26], where CFD simulations were performed at high Reynolds numbers. Indeed, in this work, various situations at high Reynolds numbers were tested and obtained by varying both the rotor diameter and undisturbed flow velocity. Results show that, at high Reynolds numbers, the performance curve collapses into a single curve; see
Figure 12. The SHYFEM model performance reaches the same
peak value of about 0.39, but the peak is anticipated. Indeed, a TSR of about 3 is reached.
Concerning the farm application, the devices are laterally and longitudinally spaced by six diameters, and are located in a staggered configuration, as shown in
Figure 13. According to the literature, the staggered configuration is preferable for higher energy exploitation ([
27,
28]), so we opted for this layout, as it prevents the wake of an array from impacting the immediately following array. Moreover, this layout allows the following array to benefit from the accelerated flow due to the mutual blockages of adjacent turbines. The domain in this case is 56
long and 57
wide; all other parameters are equal to those used for the single-device test.
The aim of this application is to show the potentiality of our model. For this purpose, we evaluate five different situations:
BASE: the BASE configuration is exactly the same as the one shown in
Figure 13, with th turbine laterally and longitudinally spaced at 6
.
3: this is a variation of the BASE, where Array 2 is spaced 3 from Array 1; the lateral space between the devices is still 6.
9 A: this is a variation of the BASE, where Array 2 is spaced 9 from Array 1; the lateral space between devices is still 6.
9 B: this is the same spatial layout as case 9 A, with further rotational speed adaptation for Array 3.
9 C: this is the same spatial layout as case 9 A, with depth variation for Array 3.
All of these configurations globally occupy the same horizontal marine area. For the test BASE, 3
, 9
A, and 9
C, all of the devices are operated with optimal TSRs, i.e., 3. The rotational speed is obtained via the TSR definition (Equation (
26)), using an undisturbed flow velocity of 1.5 m/s. Performances are summarized in
Table 6. We can see that, for all studied configurations, turbines 5 and 6 benefit from the flow deviation due to the presence of
Array 1 turbines. Indeed, they are more beneficially influenced by acceleration corridors (
Figure 14). The latter arises between adjacent turbines due to the blockage effect offered by each device to the incoming flow. The flow senses the turbine as an obstacle and, hence, tends to deviate in the radial direction with respect to the turbine axis.
In 9
B, we evaluate changes in the operational conditions of the farm by independently adapting the rotational speed of every single device. Since arrays located downstream are reached by lower flow velocities, it is important to adapt the rotational speed via optimal TSR using a proper reference velocity.
Array 1 is reached by the undisturbed flow velocity but the others are reached by different velocities. Using a unique
value for all devices is similar to imposing on those located downstream, working at a higher TSR. It is necessary to establish where to measure the reference velocity. To this end, we evaluated the flow velocity upstream by simulating the single device at the optimal TSR and in two flow conditions: with flow velocities of 1.5 and 0.5 m/s. The former is the undisturbed flow velocity chosen for the farm application; the latter is a potential cut in the velocity; furthermore, it is the result of the wake velocity (
) evaluation following the actuator disc theory, calculated in the idealized case of the axial induction factor
a, equal to 1/3. Hence, the wake velocity, which would reach the downstream arrays, is 0.5 m/s, following Equation (
30).
Figure 15 shows the centerline velocity profile, with dimensionless velocities plotted. For both undisturbed velocities, we can consider the distance of 5
from the turbine center as the upstream distance to measure the reference velocity. Indeed, in both flow velocity conditions, this distance is close enough to the turbine to detect the effective incoming flow velocity, but not so close as to be affected by the axial induction factor of the turbine itself.
From 9 A, we evaluate the 5 upstream velocity for turbines 8, 9, and 10, and use them to adapt the rotational speed at the optimal TSR. The new rotational speed is 0.4 rad/s for the three devices, instead of 0.5 rad/s. This adaptation leads to an increase in the power production of 5% with respect to the BASE case. The adaptation was done only for Array 3, because it is the only one reached by a disturbed flow velocity. Indeed, for Array 2, the 5 upstream velocity is equal to 1.5 m/s. The power increment is slight since the performance curve near the peak value is quite flat; hence, no dramatic drop in power production occurs if we deviate a little from the optimal TSR value. However, this procedure gives the strategy on how to best perform on a farm by adapting to the working conditions of each device.
A further analysis concerns the depth of the turbines. So far, we have analyzed a 10-turbine cluster, where all the devices were located at the same depth. Case 9D C shows an application where
Array 3 is located half a radius higher than the other two; moreover, in this case, we act only on
Array 3, since it is “one more” negatively affected by the presence of the others. We can see an improvement in performance for
Array 3, and an overall increment in the power production of +5% with respect to the BASE case as shown in
Table 6, where
indicates the difference in the farm’s total power production of each configuration (
) compared to the BASE case, normalized with the BASE case power (
). These results are in line with the literature [
29]. The latter case highlights the 3D character of the SHYFEM TM, while the BEM approach allows evaluating mutual influence between devices.
From
Table 6, one can see that some devices work with performances higher than the maximum value of 0.39 reached by the single device (
Figure 12). This phenomenon can be explained by the mutual influence of the devices on each other, in particular with the acceleration corridors that arise between turbines.
7. Conclusions
In this work, we developed a 3D horizontal axis turbine model within the SHYFEM open-source marine code. The model is a BEM-based one and was validated for performance prediction and wake development against experimental data found in [
19,
21], respectively. The model is equipped with a tip loss sub-model in order to reproduce the 3D phenomenon. Despite the extreme simplicity of the implemented model, and the assumptions made, it allows the reproduction of the behavior of the turbine with satisfactory accuracy. The model’s simplification can be summarized as follows: approximated rotor disc area, due to the finite element grid generation; the impossibility of inserting a solid hub is replaced by imposing zero-axial velocity in the hub location; the hydrostatic approximation, which implies neglecting the
z-source terms of the turbine.
The model was applied to a small cluster of 10 turbines, with realistic sizes. For the case study, the performance comparison against CFD data [
26] showed that the model had a good response with varied parameters, particularly by evaluating a high Reynolds number. From the small farm application, we saw the potentiality of the model in the performance evaluation in terms of changes in the horizontal layout, changes in the vertical layout, and changes in the operational parameters for each device; in particular, we evaluated the influence of
in a sort of maximum power tracking strategy. The TM allows reproducing high Reynolds number situations with limited computational time costs. We spent about 10 h to simulate the cluster with a domain large enough to be considered unlimited. At the same time, the BEM character of the TM allows for capturing mutual influences between the devices (for instance, acceleration corridors), and changes in operational or geometrical parameters, giving highly accurate responses. In this sense, the SHYFEM model attempts to cover the knowledge gap in the available data, reproducing (with a sufficient degree of accuracy) high Reynolds number situations, evaluating realistically sized devices, reproducing realistic flow conditions, and simulating elevated numbers of devices, such as those on a farm (we chose 10 turbines for this application, but the TM allows reproducing the desired number of devices). Therefore, we will be able to test situations that would be prohibited for both CFD simulations and experimental in situ campaign, with a sufficient degree of accuracy, and considering realistic in situ conditions (i.e., flow velocity, tide, wave, wind, bathymetry, coast morphology, salinity, temperature, and so on). The TM could be a useful tool for hydrokinetic turbine farm studies, both from a power production optimization point of view and from an environmental impact point of view, in terms of sediment transport, for instance.