Room- and high temperature Wear Resistance of MCrAlY Coatings Deposited by Detonation Gun (D-gun) and Supersonic Plasma Spraying (SSPS) Techniques
Abstract
:1. Introduction
2. Materials and Methods
3. Results and Discussion
4. Conclusions
- CoNiCrAlY metallic powders were successfully deposited on the Inconel 718 superalloy substrates using D-gun and SSPS coating techniques.
- The high temperature wear behavior of the coatings has changed depending on the processes used in the coating production and the microstructural properties of the coatings after production.
- Depending on the increasing loading rates and temperature, wear losses were likewise increased. However, this increase was not linear.
- For D-gun and SSPS coatings, increasing load resulted in lower coefficient of friction values. Increasing temperature resulted in lower COF values for SSPS coatings; however, those produced with D-gun did not follow the same trend.
- It has been understood that at 250 °C and rt surface fatigue wear by using D-gun technique is comparatively more severe than SSPS technique.
- It has been observed that tribological layers and superficial changes occur in the microstructures of the coatings due to temperature and time by both thermal spray coating techniques.
- When high temperature wear behaviors of CoNiCrAlY coatings are examined, it is seen that D-gun coatings show superior properties compared to SSPS coatings.
- Due to the increased surface hardness and microstructural dense structure with high temperature effect, the wear resistance of the coatings increases.
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Combustion Gas | Air Flow Velocity | Number of Shots | Spray Time | Spray Distance |
---|---|---|---|---|
C3H8 (7.5 slpm) O2 (25 slpm) Air (5 slpm) | 6.7–15 slpm | 100 | 14 s | 110–150 mm |
Airflow Velocity | Current | Voltage | Spray Distance |
---|---|---|---|
715 slpm | 270 A | 380 V | 200 mm |
Coating Method | Hardness (HV0.25) | Ra (µm) | Porosity (%) | Oxide (%) |
---|---|---|---|---|
D-gun | 550 ± 50 | 4.50 | 1.2 ± 1.0 | 29 ± 3.0 |
SSPS | 380 ± 30 | 6.90 | 1.5 ± 1.0 | 9 ± 2.0 |
Temperature (°C) | D-gun | SSPS | ||
---|---|---|---|---|
Load | ||||
5 N | 2 N | 5 N | 2 N | |
rt | 0.47 | 0.45 | 0.44 | 0.77 |
250 °C | 0.39 | 0.56 | 0.38 | 0.57 |
500 °C | 0.25 | 0.52 | 0.29 | 0.48 |
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Kilic, M.; Ozkan, D.; Gok, M.S.; Karaoglanli, A.C. Room- and high temperature Wear Resistance of MCrAlY Coatings Deposited by Detonation Gun (D-gun) and Supersonic Plasma Spraying (SSPS) Techniques. Coatings 2020, 10, 1107. https://doi.org/10.3390/coatings10111107
Kilic M, Ozkan D, Gok MS, Karaoglanli AC. Room- and high temperature Wear Resistance of MCrAlY Coatings Deposited by Detonation Gun (D-gun) and Supersonic Plasma Spraying (SSPS) Techniques. Coatings. 2020; 10(11):1107. https://doi.org/10.3390/coatings10111107
Chicago/Turabian StyleKilic, Mehmet, Dervis Ozkan, Mustafa Sabri Gok, and Abdullah Cahit Karaoglanli. 2020. "Room- and high temperature Wear Resistance of MCrAlY Coatings Deposited by Detonation Gun (D-gun) and Supersonic Plasma Spraying (SSPS) Techniques" Coatings 10, no. 11: 1107. https://doi.org/10.3390/coatings10111107
APA StyleKilic, M., Ozkan, D., Gok, M. S., & Karaoglanli, A. C. (2020). Room- and high temperature Wear Resistance of MCrAlY Coatings Deposited by Detonation Gun (D-gun) and Supersonic Plasma Spraying (SSPS) Techniques. Coatings, 10(11), 1107. https://doi.org/10.3390/coatings10111107