1. Introduction
Hydroxyapatite (Ca
10(PO
4)
6(OH)
2) (HA) is one of the prominent biomaterials among all other calcium phosphate ceramics used. It has been commercially used since the 1980s because of its biocompatibility and osteoconductive properties [
1]. HA exhibited a composition similar to the bone minerals phase and it has been widely used for orthopedic and dental applications [
2]. Researchers tried to modify the structural composition of HA to improve its bio-functionality. The naturally formed bio-apatite has trace amounts of fluoride, magnesium, sodium, potassium, carbonate, chloride, zinc, barium, iron, strontium, copper, etc [
3,
4]. Studies showed that the incorporation of different foreign cations and anions into synthetic HA structures enhanced its osteoblastic response [
5]. HA in general, is brittle and is not suitable for load-bearing applications. To overcome this disadvantage, HA coating is developed on metallic substrates [
2]. Commercially pure titanium (CpTi), titanium alloys, stainless steel, and cobalt-chromium (Co–Cr) alloys are mainly used as substrates because of their bio-compatibility and superior mechanical properties [
6].
In recent years, various types of substituted HA were developed by researchers. Many of them processed it in form of scaffolds and some others deposited it as a thin film coating on metal substrates. A considerable amount of literature showed the presence of zinc (Zn) in the human body. It plays a vital role in enzyme activity, nucleic acid metabolism, hormonal activity, and bio-mineralization. Zn is one of the important minerals found in human teeth. Studies also showed that Zn incorporation into metal implants promotes bone formation [
7]. Zn substituted HA (Zn-HA) was used as an alternative material for autograft and allograft bone replacements. Studies reported contradictory findings on the crystalline nature of HA structure when substituted with Zn cations [
8]. Few other studies showed that silicon substituted HA (Si-HA) promotes osteoblast cell activity and apatite formation in simulated body fluid (SBF) compared to pure HA. Silicon is essential for bone mineralization and soft tissue development [
2].
Bacterial infection post-implant placement is very serious and many studies showed that the success of the implant over a while depends on its antibacterial property. Silver (Ag) is a key element with antibacterial properties. Ag substituted HA (Ag-HA) related studies showed that substituting Ag
+ ions into the crystal lattice structure of HA can control bacterial infection significantly [
9]. Another researcher showed that adding titanium dioxide (TiO
2) into Ag-HA can kill almost 98% of S. aureus and 99% of E. coli bacteria [
10]. The potential cytotoxic effect of Ag in the Ag-HA compound was reduced by doping strontium (Sr). Ag-HA/Sr was seen to augment the cell proliferation in a better way compared to the Ag-HA [
1]. Strontium substituted HA (Sr-HA) was also studied extensively. It was shown that Sr-HA can enhance pre-osteoblastic cell replication. SR-HA also inhibits the activity of osteoclasts [
5].
Chitosan ((1,4)-2-amino-2-deoxy-β-D-glucan) is a partially deacetylated form of chitin, which is abundantly produced from marine copepods [
11]. Chitosan substituted HA (CS-HA) was used to enhance tissue regenerative efficacy and osteoconductivity. To improve mechanical strength, HA was incorporated into the chitosan polymer [
12]. Some researchers showed that CS-HA composite scaffolds have better cell proliferation compared to chitosan scaffolds [
13]. Studies also showed that a chitosan polymer offers the advantage of low-temperature processing of composite materials [
14]. Researchers also developed novel HA-silica-chitosan composites (HA-CS-SiO
2). This composite showed lower porosity which can be used for developing laminates [
15].
Lithium (Li) is a bioelectric material and very few studies have been carried out to analyze its biocompatibility. Researchers demonstrated that adding Li decreases the solubility of HA and it is a good indication of biocompatibility. Lithium substituted HA (Li-HA) showed good adherence to osteoblasts [
16]. Carbonate substituted HA (CO
3-HA) has been explored by many. CO
3-HA mimics the chemical composition of hard tissue. It is also reported to be thermally stable as it would not decompose into undesirable secondary phases at high calcination temperatures [
17].
Magnesium (Mg) substituted HA (Mg-HA) was investigated in detail for the last few decades. Studies showed that Mg-HA stimulates cell proliferation [
18]. Mg-HA, due to its ion exchanging properties is known to be highly toxic to microbes and is used to control bacterial growth [
19]. It also can enhance the osteoblast bonding strength. Researchers demonstrated that Mg-HA is more biocompatible than phase pure HA [
20].
Apart from being a biocompatible material, Mg-HA has wide clinical applications. It has the potential to improve angiogenesis which is the fundamental requirement for bone regeneration. Bone neo-formation was also observed during in vivo studies conducted with Mg-HA [
21]. Clinical studies pertaining to the use of Mg-HA in dental application received much attention lately. Because of decay or damage, a tooth might have to be removed from its position and an extraction socket is formed there. Immediately placing an implant directly to the extraction socket might not be practically viable and compatible. Studies showed that filling these sockets with Mg-HA prior to implant placement provides better results [
22].
Digital dentistry techniques such as coherent-scatter computed tomography (CSCT) and cone-beam computed tomography (CBCT) have been used to measure the concentration of HA [
23,
24]. Recently 3D printing of substituted HA is evolving as a forefront technology [
25,
26]. Robust Mg-based scaffolds have also been 3D printed for promoting the osteointegration process [
27].
Various methods have been adopted for developing a substituted-HA coating on metal substrates. Coating methods such as the sputtering process, sol-gel technique, electrophoretic method, plasma spray technique, etc., have been used. This study reports development of a thin film of Mg-HA on titanium alloy (Ti6Al4V) using a dip coating technique. It was observed that the coating thus developed has poor bonding strength. To enhance the bonding strength, an intermediate shellac layer (natural resin) was applied between the coating film and substrate. The Taguchi optimization technique was employed to obtain optimal parameters for developing Mg-HA Coating on Ti6Al4V materials. The dissolution rate, cell viability, and corrosion behavior of the developed coating were also studied as part of this research work.
4. Conclusion
The Mg-HA powder used for coating purposes was synthesized using a wet chemical method and was characterized using SEM, HR-TEM, EDS, and XRD analysis. The surface morphology of the powder using SEM analysis showed spherical-shaped particles. Similarly, nano-scale crystalline morphology of the prepared powders was observed using HR-TEM and it was noticed that the nano size of the powders enabled the preparation of a uniformly suspended colloidal solution. EDS analysis confirmed the incorporation of Mg in the HA lattice structure. A dip coating technique was used for coating the substrates. A thin film of Mg-HA was developed on Ti6Al4V substrate. The shellac layer applied in between the Mg-HA coating and the substrate improved the bonding strength and provided stability for the developed coating. The coating parameter values of the dip coating process were optimized using the Taguchi optimization technique. Regression models were developed to predict the bonding strength value.
Dissolution studies conducted for 4 weeks in SBF showed that the release of Ca, P, and Mg ions into the body fluid was not that significant and it further indicated the adhesiveness of the developed coating onto the metal substrate. The cell viability studies performed using MG-63 osteosarcoma cell lines confirmed the non-toxic behavior of the developed coating and make it suitable for application in orthopedic and dental implants. Corrosion studies showed that Mg-HA coated substrate has better corrosion resistance properties than the uncoated substrate.
These results suggest the use of Mg-HA coatings developed on Ti6Al4V for biocompatible applications. A specific application such as the combination of bone marrow mesenchymal stem cells with substituted HA [
45,
46] for promoting the osseointegration process and for reducing the bone healing period can be studied further. Initial studies reported that using Mg-HA combined with stem cells yields good results [
47]. Such composite coatings can also be applied to abutments and double conical connections, but further investigations on the effect of mechanical loading and torque required to loosen the screws must be carried out in a detailed manner. Implant stability also must be studied using some non-invasive techniques such as periotest, resonance frequency analysis, and implant insertion torque measurement [
48] before suggesting it for clinical applications.