Next Article in Journal
Liquid Nanofilms’ Evaporation Inside a Heat Exchanger by Mixed Convection
Previous Article in Journal
Gas Sensitivity of IBSD Deposited TiO2 Thin Films
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Facile Synthesis of Dual Modal Pore Structure Aerogel with Enhanced Thermal Stability

1
School of Materials Science and Engineering, Zhengzhou University, Zhengzhou 450001, China
2
Henan Xing’an New Building Materials Co. Ltd., Zhengzhou 450001, China
3
Henan Zhongjian Western Construction Co., Ltd., Zhengzhou 450001, China
*
Author to whom correspondence should be addressed.
Coatings 2022, 12(10), 1566; https://doi.org/10.3390/coatings12101566
Submission received: 18 August 2022 / Revised: 13 October 2022 / Accepted: 14 October 2022 / Published: 17 October 2022

Abstract

:
Regarding the preparation of aerogels by the co-precursor method, the skeleton collapse caused by its low strength is one of the key problems that needs to be solved urgently. In this study, vinyl-functionalized silica aerogel was prepared under atmospheric drying conditions (APD) with vinyltriethoxysilane (V) and water glass (W) as co-precursors. The performance of aerogels varied with the components of co-precursors. When the V:W ratio was 0.8, the aerogel had excellent properties of low thermal conductivity (0.0254 W/(m·K)), super hydrophobicity (hydrophobic angle of 160°), high specific surface area (890.76 m2/g), high porosity (96.82%), and low density (0.087 g/cm3). Test results of SEM and BET showed that the V:W ratio affected the pore structure. When the V:W ratio was around 0.8, the aerogel had a dual modal pore structure composed of both small (6–8 nm) and large (20–30 nm) mesopores, which could contribute to enhance the skeleton strength of the aerogel. On the other hand, the addition of vinyltriethoxysilane promoted the skeleton stability by reducing the capillary force. The vinyltriethoxysilane and water glass as novel co-precursor combinations can provide guidance for the preparation of aerogels under APD conditions.

1. Introduction

Silica aerogel is a new material with excellent properties, such as ultra-low thermal conductivity and density, extremely high specific surface area and porosity [1,2,3,4,5,6], which has the potential to be widely used in thermal insulators, adsorption agents, extractants, catalysts, etc. [7]. However, silica aerogel is usually prepared by supercritical drying process, but it has disadvantages such as requiring the use of expensive equipment and exhibiting poor safety performance, which restricts its practical production and large-scale applications [8,9]. Recently, the preparation of silica aerogel by the atmospheric drying (APD) method, with the advantages of safety and low cost, has made rapid progress and become a trend to replace the supercritical drying method [10,11,12,13].
During APD, the condensation reaction of silanol groups usually occurs on the surface of aerogels, and the condensation could easily lead to shrinkage or collapse of the gel skeleton under the action of surface energy and capillary pressure. In this case, the thermal conductivity and other properties of the aerogel are dramatically degenerated [12,14]. Relevant studies have reported that the surface modification technology can effectively alleviate the condensation reaction and stabilize the skeleton structure to improve the performance of aerogels [1,15].
There are two commonly used surface modification technology in APD: the surface derivatization method and co-precursor method [16]. The surface derivatization method has the characteristics of excellent product performance and stability. In the process of surface derivatization, the wet gel is soaked with a large number of solvents and modifiers before APD. In the co-precursor method, based on the cross-linking reaction of precursors, hydrophilic hydroxyl groups are replaced with hydrophobic groups [15,17,18]. The co-precursor includes a traditional precursor material (such as water glass, ethyl orthosilicate (TEOS), and methyl orthosilicate (TMOS)), and the other new type of organosilicon source (e.g., trimethylsilane, triethoxysilane, phenylsilane, etc.). The co-precursor method has the advantages of a simple process, strong operability, and short preparation period [4,14]. However, the commonly used co-precursor combinations have the characteristics of low cross-linking reaction degree, poor skeleton structure strength, and prone to collapse, leading to problems of high density, high thermal conductivity, and poor hydrophobic performance of the prepared aerogel [19,20]. Therefore, developing new co-precursor combinations with high cross-linking reaction degrees, is an effective way to improve the skeleton strength and the aerogel performance.
Vinyltriethoxysilane (VTES) is a material with high degree of cross-linking reaction, low toxicity, and high hydrophobicity [14,18,21]. It has been reported that high-strength skeletons could be synthesized using VTES as a raw material [22,23,24]. Thus, VTES is expected to be applied in the co-precursor method to enhance the framework strength and prevent the framework collapse during APD, so as to obtain aerogels with excellent performance. Compared with traditional organic silicon sources (TMOS, TEOS), the water glass selected in this work has the advantages of being cheap, easy to obtain, non-toxic and harmless. Overall, these two co-precursors are expected to be suitable for the mass production of aerogels
In this study, VTES and water glass (W) were selected as the co-precursor combinations to prepare vinyl-functionalized silica (VF-SiO2) aerogel under APD. The effects of the ratio of VTES:W on the properties of aerogel were investigated, including thermal conductivity, hydrophobicity, bulk density and porosity. Then, based on the characterization results of N2 adsorption and desorption, scanning electron microscopy (SEM) and Fourier-transform infrared spectroscopy (FT-IR), as well as the data of the surface energy and capillary pressure by theoretical formula, the mechanism by which the ratio of VTES and W in the co-precursor combination affected the performance of VF-SiO2 aerogel was analyzed.

2. Materials and Methods

2.1. Materials

The vinyltriethoxysilane (VTES, AR grade, Shanghai Aladdin Chemical Co., Shanghai, China) and water glass (W with wt.: 34%, Na2:SiO2 = 1:3.33, Jiashan County Yourui Refractory Co., Ltd., Jiaxing, China) were used as precursors, and a hydrochloric acid solution (HCl, Shanghai Macklin Biochemical Co., Ltd., Shanghai, China) and an ammonium hydroxide solution (NH3·H2O, 25–28%, Sinopharm Chemical Reagent Co., Ltd., Shanghai, China) were used as acid and base in the adjustment of the pH of the final solution. Ethanol (AR grade, Shanghai Aladdin Chemical Co., Shanghai, China) and de-ionized (DI) water were used as solvents throughout the entire process.

2.2. Preparation

A schematic representation of the steps of the sample preparation is shown in Figure 1. Firstly, the 20 mL of W precursor was added to 100 mL of DI water and 38 mL of HCl (1 mol/L), and the mixture was stirred and hydrolyzed at 40 °C for 2 h to form a solution called “W solution”. At the same time, the 27.7 mL of VTES, 23 mL of ethanol and 21.23 mL of DI water were hydrolyzed in 1 mol/L of HCl solution (adjusted to PH = 3) at 30 °C for 30 min. The resulting solution is called “V solution”. Next, the different volumes of V and W solution were taken to control the volume ratio between 0.2 and 2.0 (e.g., 20 mL W and 4 mL V solution, the volume ratio is 0.2). It was stirred continuously at 30 °C for about 30 min to mix evenly. Next, 0.1 mol/L NH4OH was added to the mixture to adjust the pH to 7, and stirring was continued for 10 min, and the final solution was moved into the mold to start the gelation process. The gel started after 55 min at 30 °C and completed for approximately 4 h, followed by repeated solvent exchange with ethanol (three times). Finally, the wet gel was dried in an oven at 60 °C for 5 h. When the V:W volume ratios were 0.2, 0.4, 0.6, 0.8, 1.0, and 2.0, the gel samples were referred to as VW-0.2, VW-0.4, VW-0.6, VW-0.8, VW-1.0, and VW-2.0.

2.3. Characterizations

The microstructure, chemical structure and pore structure of the samples were analyzed by using Scanning Electron Microscopy (SEM, lTDLCS-4800, Shimadzu Company, Kyoto, Japan), Fourier-Transform Infrared spectroscopy (FT-IR, TENSOR27, Brock GMBH, Saarbrucken, Germany) and the NOVA 2200E surface area analyzer (BK112T, Beijing Jingwei Gaobo Science and Technology Co. LTD, Beijing, China) respectively. The latter characterization method followed the BET (Brunauer-Emmett-Teller) method.
Based on the transient plane heat source method, the thermal conductivity was measured based on the Swedish Hot Disk 2500S heat conductivity. In the experiment, the sample was dried to a constant weight and then put into a sealed bag to cool to room temperature. Second, the nickel helix probe was mounted on the polyimide film was sandwiched between the two samples. The measured temperature was 23 °C, atmospheric pressure, with a power of 30 mW, 40 s, and detection depth of 8 mm. Each sample was measured three times and the mean was calculated to represent the thermal conductivity values of the sample.
Moreover, the JGW-360 instrument was used to measure the contact angle of the sample, a water drop was placed on the surface of the sample, and the camera was used to take the angle between the interface of the sample and the water drop. The OCA 20 system determined the value of the angle, which was the contact angle of the sample.
To determine the specific structure of the copolymer aerogel skeleton, the silicon spectrum of the samples was tested using a Swiss company Bruker type AVANCE III HD 400 M solid-state NMR instrument (SSNMR, Solid-State Nuclear Magnetic Resonance). The sample is solid and does not need to be put into the quartz tube, avoiding the SiO2 component in the quartz tube from interfering with the test results of the silica spectrum.
Furthermore, the calculations of porosity and shrinkage were performed using the equations presented below:
The porosity ( p ) of a sample can be calculated as a function of its skeletal density ( p s ) and the bulk density ( p b ) [25]:
p = 1 p s / p b × 100 %
where, p s is determined by using a pycnometer (Shanghai Guan Zhi Electric Technology Co., Ltd., Shanghai, China), and p b is the bulk density by using the following equation [26]:
p b = i = 1 N m i i = 1 N V i
where, m i is the mass of the sample, V i is the volume of the sample, and >3 (to ensure the accuracy of p b   ).
Moreover, the shrinkage percentage (S) of the aerogel was defined by using equation [27]:
S = ( 1 D a D f ) × 100 %
where, D a is the aerogel diameter and D f is the diameter of the gelatinizing mold.

3. Results and Discussion

3.1. Performance Analysis

3.1.1. Thermal Conductivity

To clarify the thermal conductivity of the VF-SiO2 aerogel, the curves of the thermal conductivity, bulk density, and shrinkage are presented in Figure 2. It is obvious that all three curves present a V shape, which is “protruding on both sides, sunken in the middle”. At the minimum, the VW-0.8 sample shows the lowest thermal conductivity with a value of 0.0254 W/(m·K). These results indicate that too high or too low a ratio of VTES in the samples will have a negative effect on the thermal conductivity of the VF-SiO2 aerogel. In addition, it is worth noting that the density of the VW-0.6 and VW-0.8 samples are basically stable, but the shrinkage varies significantly. The reason may be due to the insertion of the non-hydrolyzed vinyl groups into the Si-O-Si polymer chain network, which results in a weakening of the cohesions in the chain. Thus, the three-dimensional skeleton structure experiences a certain degree of elasticity and flexibility.

3.1.2. Hydrophobicity

The hydrophobic behavior is an important performance parameter of the aerogel, and the measurement results of the different samples are shown in Figure 3. There is an obvious feature in these results. For VTES = 0, the water droplets will be quickly absorbed when it touches the surface of the sample, which is a strong indication of superhydrophilicity. It can also be directly observed that the contact angle increases with an increase in V:W ratio. The main reason is the circumstance that a VTES precursor with vinyl groups can modify the gel to increase its hydrophobicity. As can be seen in Figure 2, for the VW-0.8 sample, the contact angle reaches a maximum of 160°, which is the situation when basically the complete gel is covered by vinyl groups. On the other hand, the contact angle is just slightly decreased for the VW-1.0 and VW-2.0 samples, which is most probably due to the dominant hydrolysis and condensation reaction of VTES. As verified by SEM analysis, an aerogel with a micrometer structure has been formed. In this micrometer range, the air between the water droplets and the aerogel surface has become extruded to increases the contact area (between the droplet and the surface), which directly results in a decrease in the contact angle.

3.1.3. Comparison

Table 1 compares two important properties (thermal conductivity and hydrophobicity) of aerogels. It is easy to observed that the use of the MTES and TEOS as precursors has been the dominant direction for the preparation of aerogels in recent years. However, there is also a frequent problem. That is, the preparation time is long, and the drying method is harsh. In the present study, the VF-SiO2 aerogel has its own unique characteristics in terms of raw materials, drying method, preparation period, comprehensive performance, etc. In fact, these are necessary conditions for large-scale aerogel preparation.

3.2. Microstructure

The SEM microstructures and morphologies of the different samples are shown in Figure 4. Obviously, the V/W ratio has a large impact on the aerogel network structure. The microstructure can roughly be divided into three types: (i) the particles which are so tightly connected with just a few visible pores (see Figure 4a,b). This is most probably due to the collapse of the skeleton, resulting in a more closely aligned structure. (ii) The aerogel skeleton is mainly composed of nanoparticles with a high degree of cross-linking (which is the key to the monolithic of the aerogels) (see Figure 4c,d). The Cassie-Baxter model used to describe the extreme wettability of a surface confirms that the presence of air increases its contact angle. Therefore, the contact angle is higher with an appropriate amount of VTES. This also explains why VW-0.8 has greater hydrophobicity. (iii) The aerogel skeleton is connected by micron-sized particles, and the assembly of these large particles forms a chain-like structure with huge gaps and poor structure crossing (see Figure 4e,f). The sample image (upper right of the SEM image) confirms this result.

3.3. Pore Characteristics

The adsorption/desorption isotherms of the different samples in addition to corresponding BJH pore diameter distributions are shown in Figure 5. The VW-0.2 and VW-0.4 samples exhibit a type I isotherm, which is an indication of the presence of an ink-bottle [29]. This phenomenon is due to the collapse of the skeleton structure under APD conditions. Furthermore, as the VTES content is increasing, the isotherms of VW-0.6 and VW-0.8 become similar to the typical IV with type H3 hysteresis loop [17,34], this is a characteristic of a mesoporous structure. In addition, both small (6–8 nm) and large (20–30 nm) mesopores in the VW-0.8 sample can be observed in the pore size distribution pattern (see Figure 5b). This is an indication of a dual modal pore structure of VW-0.8, which helps to prevent both excessive shrinkage and cracking of the gel. As the VTES content further increases, only III-type isotherms can be observed [29]. These are indications of predominantly micron-sized VW-1.0 and VW-2.0 structures with, in principle, no micropore filling and capillary condensation. This explains why the isotherm hysteresis loop and pore size distribution (2–5 nm) are unable to be clearly observed (Figure 5b).
Table 2 lists the relevant physical parameters of various VF-SiO2 aerogel samples. Obviously, the VW-0.8 sample has the largest specific surface area (890.76 m2/g), porosity (96.82%) and pore volume (2.413 cm3/g), which can be attributed to the appearance of the dual-mesoporous structure.

3.4. Capillary Pressure and Surface Energy

3.4.1. Capillary Pressure

As mentioned above, a high capillary pressure is a key factor in the restrictions of the high-performance aerogel during atmospheric drying. Non-polar vinyl groups have, in the present work, been inserted into the gel during the synthesis process. The silicon network has, thereby, achieved hydrophobicity in minimizing the disadvantage caused by capillary forces. With reference to the work by Scherer, Equation (4) [27], the capillary force is a characteristic function of the contact angle θ (between a water droplet and the substrate), the pore fluid/vapor surface tension γ and the pore radius r.
P C = 2 γ cos θ r
According to the equation above, the following results can be obtained:
Based on Equation (4) and Table 3, the following conclusions have been drawn. The capillary force, PC, is negative for a contact angle of θ < 90. The hydrophilic samples VW-0.2, VW-0.4, and VW-0.6 are, hence, under tension. Moreover, PC becomes positive for an increase in VTES ratio (i.e., for VW-0.8, VW-1.0, and VW-2.0). This indicates that a large amount of VTES can relieve the fluid tension during the evaporation process. It also explains why the thermal conductivity of a V/W aerogel, with a large VTES content, is significantly better than the thermal conductivity of a gel with a smaller VTES content.

3.4.2. Surface Energy

Based on the equations by Neumann (Equation (5)) and Young (Equation (6)) [27,35], the surface energy of the VF-SiO2 aerogel has in the present study been theoretically estimated by using a semi-empirical method. The equations have the following expressions:
γ L V cos θ = γ S V γ S L
γ SL = γ LV + γ SV 2 γ LV γ SV e β ( γ LV γ S V ) 2
By combining these two equations, the following equation is obtained:
cos θ = 2 γ SV 72 . 8 e 0.000125   ( 72.8 γ SV ) 2 1
Based on data presented in Figure 6, the surface energy of the VF-SiO2 aerogel can, finally, be calculated by using Equation (7). The results are shown in Figure 7.
As is obvious in Figure 7, the presence of VTES does significantly lower the surface energy of the gel. The surface energy will initially decrease to a minimum for an increase in VTES content (from 40.95 to 0.044 mJ/m2). However, for the VW-0.8 sample there is the tendency for the energy to start increasing again. Thus, there is a slight increase in surface energy at higher VTES contents. It must here be stressed that a low surface energy is the key to the formation of aerogels with excellent performances.
In the present study, an VF-SiO2 aerogel has been developed for which it is possible to tune the surface energy in a wide range (50.52 mJ/m2–0.25 mJ/m2). This result is, thereby, of a large guiding significance for the industrial production of VF-SiO2 aerogels.

3.5. Chemical Structure

The FT-IR spectra of the samples modified by different V/W ratios can be seen in Figure 8. According to previous reports [36,37], the characteristic absorption peaks of the bending vibrations and symmetric stretching vibrations of Si-O-Si, appear at 454 cm−1 and 779 cm−1, respectively. Moreover, the characteristic peaks of the linear structure of Si-O-Si, appear at 1084 cm−1. These observations indicate that the network structure of the VF-SiO2 aerogel is mainly composed of Si-O-Si structures. By comparing the infrared spectra for the different aerogel samples, it is clear that an increase in VTES content causes a decrease in absorption peak intensity of Si-O-Si (which has a negative effect on the stability of the VF-SiO2 aerogel structure [17]). Moreover, the presence of VTES in the samples can be determined in the spectra [38] at: (i) 540 cm−1, (ii) 1413 cm−1, (iii) 1640 cm−1, and (iv) between 2970 cm−1 and 3070 cm−1. The peak at 540 cm−1 can be traced from the torsional vibration of H in the vinyl groups. Moreover, the peak at 14 cm−1 is attributed to the deformation vibration of =C-H. Finally, the peaks at 1640 cm−1, and between 2970 cm−1 and 3070 cm−1 represent the stretching vibrations of the C=C and =C-H groups, respectively. In addition, there is a peak close to 3419 cm−1 which indicates O-H stretching vibrations [19]. The intensity of this stretching vibration peak did at first decrease, and then slightly increase with an increase in the V:W ratio. The decrease in intensity is attributed to the effective replacement of O-H by the right amount of VTES. Additionally, the slight increase in intensity indicates the existence of active hydroxyl groups, which may have been formed by the aggregation of VTES. An aggregation of VTES leads to a larger exposure of O-H in the aerogel structure, and this result is consistent with the results from the contact angles measurements.

3.6. Solid-State NMR

To further determine the skeleton structure of the aerogel, solid-state NMR results are shown in Figure 9. According to previous reports [39,40], the peaks at −58 ppm and −67 ppm are T2 and T3 peaks of Si respectively, which correspond to C2H3Si(-O)2(-OH)1 and C2H3Si(-O)3 in aerogel, and the latter (T3) peak is stronger, indicating that most of the Si-OH in VTES and water glass have been completely hydrolyzed. VTES and water glass condense together into C2H3Si(-O)3, and the weak T2 peak is mainly due to the small amount of silicon hydroxyl group remaining. On the left side of the spectrum, there are two relatively small peaks at −105 ppm and −113 ppm, corresponding to Q3 and Q4 peaks, which can be regarded as Si(-O)3(-OH)1 and Si(-O)4, which are structural fragments formed by self-polymerization of sodium silicate. The Q4 peak is stronger than Q3, mainly because of the high degree of hydrolysis of water glass, and only a small amount of silicon hydroxyl is unhydrolyzed.

3.7. Synthesis Mechanism

Based on the relevant literature and the above results [28,41,42], the formation process of the VF-SiO2 aerogel has been analyzed.
In the process of hydrolysis, the V solution (V sol) and W solution (W sol) are, at first, separately produced, and the particle surfaces are thereafter adequately covered by silanol groups (Si-OH) (i.e., the Si atoms will become bonded to a large number of active hydroxyl molecules (see Figure 10)).
In the process of polycondensation, according to the FT-IR and solid-state NMR results, the skeleton of the aerogel is composed of the Si-O-Si bond. For the large W solution, the Si-O-Si peak is strong. The W sol gradually polymerizes through the Si-O-Si bond to form a three-dimensional network structure (see Figure 11). However, the -OH active group peak is strong, and the structure is collapsed under a strong surface energy (50.52 mJ/m2), which was also confirmed by the SEM. On the other hand, the Si-O-Si peak is weak for the large of V solution, indicating that the skeleton structure is weak, and a gel structure composed of chains with large gaps and particles appears. For an appropriate amount of W sol and V sol, the Si-O-Si bond is closely connected, and a certain amount of non-hydrolyzed vinyl group (derived from V) polymerization replaces the -OH group at the outer end of the skeleton. Under low surface energy conditions, the aerogel still has a stable skeleton structure.

4. Conclusions

With vinyltriethoxysilane and water glass as the co-precursor, the vinyl-functionalized silica (VF-SiO2) aerogel was synthesized under APD, and the effects of the co-precursor on the properties of VF-SiO2 aerogel were explored. The main conclusions can be drawn as follows:
(1)
The performances of VF-SiO2 aerogel vary with the ratio of V:W. When V:W = 0.8, the prepared aerogel has low thermal conductivity (0.0254 W/(m·K)), low density (0.087 g/cm3), superhydrophilicity (160°), high surface area (890.76 m2/g), and high porosity (96.82%).
(2)
When V:W = 0.2 or 0.4, the particles connected to the skeleton are compact and the porosity is low; when V:W = 1.0 or 2.0, the particles connected to the skeleton have a chain structure with high porosity. However, when V:W = 0.6 or 0.8, the skeleton is composed of nanoparticles with high cross-linking degree, and it has a dual modal pore structure composed of both small (6–8 nm) and large (20–30 nm) mesopores. Therefore, the promotion of aerogel performance can be attributed to the improvement of pore structure.
(3)
By changing the content of VTES, the surface energy of aerogel can be adjusted in a wide range (50.52 mJ/m2–0.25 mJ/m2). Thus, the addition of VTES can reduce capillary force and improve skeleton stability during drying. This is one of the key reasons that VTES can prevent the collapse of aerogel skeleton under APD conditions.
(4)
VTES can rapidly condense on the surface of water glass to form a high degree of cross-linking reaction, thereby increasing the reaction degree of the system and improving the performance of aerogel.

Author Contributions

Conceptualization, Z.L. and Z.S.; software, G.Y.; validation, Y.M. and C.T.; formal analysis, X.Z.; investigation, L.C.; writing—original draft preparation, M.Z.; writing—review and editing, X.L.; funding acquisition, Z.L. All authors have read and agreed to the published version of the manuscript.

Funding

This study was supported by the financial supports from the National Natural Science Foundation of China (No. 52074245), and the Major Science and Technology Innovation Special Project of Zhengzhou (Grant No. 2019CXZX0072).

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Mazrouei-Sebdani, Z.; Begum, H.; Schoenwald, S.; Horoshenkov, K.V.; Malfait, W.J. A review on silica aerogel-based materials for acoustic applications. J. Non-Cryst. Solids 2021, 562, 120770. [Google Scholar] [CrossRef]
  2. Chen, Y.; Hao, H.; Lu, X.; Li, W.; He, G.; Shen, W.; Shearing, P.R.; Brett, D.J. Porous 3D graphene aerogel co-doped with nitrogen and sulfur for high-performance supercapacitors. Nanotechnology 2021, 32, 195405–195415. [Google Scholar] [CrossRef] [PubMed]
  3. Du, D.; Jiang, Y.; Feng, J.; Li, L.; Feng, J. Facile synthesis of silica aerogel composites via ambient-pressure drying without surface modification or solvent exchange. Vacuum 2020, 173, 109117. [Google Scholar] [CrossRef]
  4. Cheng, X.; Li, C.; Shi, X.; Li, Z.; Gong, L.; Zhang, H. Rapid synthesis of ambient pressure dried monolithic silica aerogels using water as the only solvent. Mater. Lett. 2017, 204, 157–160. [Google Scholar] [CrossRef]
  5. Kariper, A. Effect of acids on thermal insulation of solid powder silica aerogels. Ceram. Int. 2020, 46, 8669–8674. [Google Scholar] [CrossRef]
  6. Hou, X.; Zhang, R.; Fang, D. Superelastic, fatigue resistant and heat insulated carbon nanofiber aerogels for piezoresistive stress sensors. Ceram. Int. 2020, 46, 2122–2127. [Google Scholar] [CrossRef]
  7. Keshavarz, L.; Ghaani, M.R.; MacElroy, J.D.; English, N.J. A comprehensive review on the application of aerogels in CO2-adsorption: Materials and characterisation. Chem. Eng. J. 2021, 412, 128604. [Google Scholar] [CrossRef]
  8. Manzocco, L.; Mikkonen, K.S.; García-González, C.A. Aerogels as porous structures for food applications: Smart ingredients and novel packaging materials. Food Struct. 2021, 28, 100188. [Google Scholar] [CrossRef]
  9. Lermontov, S.A.; Malkova, A.N.; Sipyagina, N.A.; Baranchikov, A.E.; Kopitsa, G.P.; Bespalov, A.S. Hydrophobization of organic resorcinol-formaldehyde aerogels by fluoroacylation. J. Fluor. Chem. 2021, 244, 109742. [Google Scholar] [CrossRef]
  10. Liu, Q.; Liu, Y.; Zhang, Z.; Wang, X.; Shen, J. Adsorption of cationic dyes from aqueous solution using hydrophilic silica aerogel via ambient pressure drying. Chin. J. Chem. Eng. 2020, 28, 2467–2473. [Google Scholar] [CrossRef]
  11. Berardi, U.; Zaidi, M. Characterization of commercial aerogel-enhanced blankets obtained with supercritical drying and of a new ambient pressure drying blanket. Energy Build. 2019, 198, 542–552. [Google Scholar] [CrossRef]
  12. Torres, R.B.; Vareda, J.P.; Lamy-Mendes, A.; Durães, L. Effect of different silylation agents on the properties of ambient pressure dried and supercritically dried vinyl-modified silica aerogels. J. Supercrit. Fluids 2019, 147, 81–89. [Google Scholar] [CrossRef]
  13. Ding, J.; Zhong, K.; Liu, S.; Wu, X.; Shen, X.; Cui, S.; Chen, X. Flexible and super hydrophobic polymethylsilsesquioxane based silica aerogel for organic solvent adsorption via ambient pressure drying technique. Powder Technol. 2020, 373, 716–726. [Google Scholar] [CrossRef]
  14. Stojanovic, A.; Comesaña, S.P.; Rentsch, D.; Koebel, M.M.; Malfait, W.J. Ambient pressure drying of silica aerogels after hydrophobization with mono-, di- and tri-functional silanes and mixtures thereof. Microporous Mesoporous Mater. 2019, 284, 289–295. [Google Scholar] [CrossRef]
  15. Yang, Z.; Zhu, D.; Li, H. A chitosan-assisted co-assembly synthetic route to low-shrinkage Al2O3–SiO2 aerogel via ambient pressure drying. Microporous Mesoporous Mater. 2020, 293, 109781. [Google Scholar] [CrossRef]
  16. Luo, Y.; Li, Z.; Zhang, W.; Yan, H.; Wang, Y.; Li, M.; Liu, Q. Rapid synthesis and characterization of ambient pressure dried monolithic silica aerogels in ethanol/water co-solvent system. J. Non-Cryst. Solids 2019, 503–504, 214–223. [Google Scholar] [CrossRef]
  17. Zhang, X.; Chen, Z.; Zhang, J.; Ye, X.; Cui, S. Hydrophobic silica aerogels prepared by microwave irradiation. Chem. Phys. Lett. 2021, 762, 138127. [Google Scholar] [CrossRef]
  18. Li, Z.; Zhao, S.; Koebel, M.M.; Malfait, W.J. Silica aerogels with tailored chemical functionality. Mater. Des. 2020, 193, 108833. [Google Scholar] [CrossRef]
  19. Guo, T.; Yun, S.; Li, Y.; Chen, Z.; Cao, C.; Gao, Y. Facile synthesis of highly flexible polymethylsilsesquioxane aerogel monoliths with low density, low thermal conductivity and superhydrophobicity. Vacuum 2020, 183, 109825. [Google Scholar] [CrossRef]
  20. Huang, S.; Wu, X.; Li, Z.; Shi, L.; Zhang, Y.; Liu, Q. Rapid synthesis and characterization of monolithic ambient pressure dried MTMS aerogels in pure water. J. Porous Mater. 2020, 27, 1241–1251. [Google Scholar] [CrossRef]
  21. Dirè, S.; Tagliazucca, V.; Callone, E.; Quaranta, A. Effect of functional groups on condensation and properties of sol–gel silica nanoparticles prepared by direct synthesis from organoalkoxysilanes. Mater. Chem. Phys. 2011, 126, 909–917. [Google Scholar] [CrossRef]
  22. Guy, S.; Flecher, X.; Sharma, A.; Argenson, J.N.; Ollivier, M. Highly cross-linked polyethylene can reduce wear rate in THA for high demand patients: A matched-paired controlled study. J. Arthroplast. 2021, 36, 3226–3232. [Google Scholar] [CrossRef]
  23. Xu, A.; Roland, S.; Colin, X. Thermal ageing of a silane-crosslinked polyethylene stabilised with a thiodipropionate antioxidant. Polym. Degrad. Stab. 2020, 181, 109276. [Google Scholar] [CrossRef]
  24. Zhou, B.; Jiang, J.; Zhang, F.; Zhang, H. Crosslinked poly(ethylene oxide)-based membrane electrolyte consisting of polyhedral oligomeric silsesquioxane nanocages for all-solid-state lithium ion batteries. J. Power Sources 2019, 449, 227541. [Google Scholar] [CrossRef]
  25. Lebedev, A.E.; Menshutina, N.V.; Khudeev, I.I.; Kamyshinsky, R.A. Investigation of alumina aerogel structural characteristics at different «precursor-water-ethanol» ratio. J. Non-Cryst. Solids 2021, 553, 120475. [Google Scholar] [CrossRef]
  26. He, X.; Tang, B.; Cheng, X.; Zhang, Y.; Huang, L. Preparation of the methyltriethoxysilane based aerogel monolith with an ultra-low density and excellent mechanical properties by ambient pressure -drying. J. Colloid Interface Sci. 2021, 600, 746–774. [Google Scholar] [CrossRef]
  27. Mahadik, D.; Wang, Q.; Meti, P.; Lee, K.-Y.; Gong, Y.-D.; Park, H.-H. Synthesis of multi-functional porous superhydrophobic trioxybenzene cross-linked silica aerogels with improved textural properties. Ceram. Int. 2020, 46, 17969–17977. [Google Scholar] [CrossRef]
  28. Zhang, F.; Su, D.; He, J.; Sang, Z.; Liu, Y.; Ma, Y.; Liu, R.; Yan, X. Methyl modified SiO2 aerogel with tailored dual modal pore structure for adsorption of organic solvents. Mater. Lett. 2018, 238, 202–205. [Google Scholar] [CrossRef]
  29. Zhang, Y.; Xiang, L.; Shen, Q.; Li, X.; Wu, T.; Zhang, J.; Nie, C. Rapid synthesis of dual-mesoporous silica aerogel with excellent adsorption capacity and ultra-low thermal conductivity. J. Non-Cryst. Solids 2021, 555, 120547. [Google Scholar] [CrossRef]
  30. Lei, C.; Li, J.; Sun, C.; Yang, H.; Xia, T.; Hu, Z.; Zhang, Y. A Co-Precursor Approach Coupled with a Supercritical Modification Method for Constructing Highly Transparent and Superhydrophobic Polymethylsilsesquioxane Aerogels. Molecules 2018, 23, 797. [Google Scholar] [CrossRef] [Green Version]
  31. Yang, Z.; Yu, H.; Li, X.; Ding, H.; Ji, H. Hyperelastic and hydrophobic silica aerogels with enhanced compressive strength by using VTES/MTMS as precursors. J. Non-Cryst. Solids 2019, 525, 119677. [Google Scholar] [CrossRef]
  32. Yao, C.; Dong, X.; Gao, G.; Sha, F.; Xu, D. Microstructure and Adsorption Properties of MTMS / TEOS Co-precursor Silica Aerogels Dried at Ambient Pressure. J. Non-Cryst. Solids 2021, 562, 120778. [Google Scholar] [CrossRef]
  33. Wu, X.; Zhong, K.; Ding, J.; Shen, X.; Cui, S.; Zhong, Y.; Ma, J.; Chen, X. Facile synthesis of flexible and hydrophobic polymethylsilsesquioxane based silica aerogel via the co-precursor method and ambient pressure drying technique. J. Non-Cryst. Solids 2020, 530, 119826. [Google Scholar] [CrossRef]
  34. Haq, E.U.; Zaidi SF, A.; Zubair, M.; Karim MR, A.; Padmanabhan, S.K.; Licciulli, A. Padmanabhan, Hydrophobic Silica Aerogel Glass-Fibre Composite with Higher Strength and Thermal Insulation based on Methyltrimethoxysilane (MTMS) Precursor. Energy Build. 2017, 151, 494–500. [Google Scholar] [CrossRef]
  35. Çok, S.S.; Gizli, N. Hydrophobic silica aerogels synthesized in ambient conditions by preserving the pore structure via two-step silylation. Ceram. Int. 2020, 46, 27789–27799. [Google Scholar] [CrossRef]
  36. Namvar, M.; Mahinroosta, M.; Allahverdi, A.; Mohammadzadeh, K. Preparation of monolithic amorphous silica aerogel through promising valorization of silicomanganese slag. J. Non-Cryst. Solids 2022, 586, 121561. [Google Scholar] [CrossRef]
  37. Cai, H.; Jiang, Y.; Feng, J.; Zhang, S.; Peng, F.; Xiao, Y.; Feng, J. Preparation of silica aerogels with high temperature resistance and low thermal conductivity by monodispersed silica sol. Mater. Des. 2020, 191, 108640–108655. [Google Scholar] [CrossRef]
  38. Başgöz, Ö.; Güler, Ö. The unusually formation of porous silica nano-stalactite structure by high temperature heat treatment of SiO2 aerogel synthesized from rice hull. Ceram. Int. 2020, 46, 370–380. [Google Scholar] [CrossRef]
  39. Li, S.; Zhang, L.; Li, J.; Wu, Z.; Yang, C. Silica nanowires reinforced self-hydrophobic silica aerogel derived from crosslinking of propyltriethoxysilane and tetraethoxysilane. J. Sol-Gel Sci. Technol. 2017, 83, 545–554. [Google Scholar] [CrossRef]
  40. El Rassy, H.; Pierre, A.C. NMR and IR spectroscopy of silica aerogels with different hydrophobic characteristics. J. Non-Cryst. Solids 2005, 351, 1603–1610. [Google Scholar] [CrossRef]
  41. Randall, J.P.; Meador, M.A.B.; Jana, S.C. Tailoring Mechanical Properties of Aerogels for Aerospace Applications. ACS Appl. Mater. Interfaces 2011, 3, 613–626. [Google Scholar] [CrossRef]
  42. Kanamori, K.; Aizawa, M.; Nakanishi, K.; Hanada, T. New Transparent Methylsilsesquioxane Aerogels and Xerogels with Improved Mechanical Properties. Adv. Mater. 2007, 19, 1589–1593. [Google Scholar] [CrossRef]
Figure 1. Flowchart demonstrating the preparation of silica aerogel.
Figure 1. Flowchart demonstrating the preparation of silica aerogel.
Coatings 12 01566 g001
Figure 2. The variation in thermal conductivity, bulk density and shrinkage of the VF-SiO2 aerogel.
Figure 2. The variation in thermal conductivity, bulk density and shrinkage of the VF-SiO2 aerogel.
Coatings 12 01566 g002
Figure 3. Contact angles onto the VF-SiO2 aerogel surfaces.
Figure 3. Contact angles onto the VF-SiO2 aerogel surfaces.
Coatings 12 01566 g003
Figure 4. SEM microstructures and morphologies of the different V/W samples (a) VW-0.2, (b) VW-0.4, (c) VW-0.6, (d) VW-0.8, (e) VW-1.0, and (f) VW-2.0.
Figure 4. SEM microstructures and morphologies of the different V/W samples (a) VW-0.2, (b) VW-0.4, (c) VW-0.6, (d) VW-0.8, (e) VW-1.0, and (f) VW-2.0.
Coatings 12 01566 g004
Figure 5. For the different samples; (a) nitrogen adsorption/desorption isotherms, and (b) pore diameter distribution curves.
Figure 5. For the different samples; (a) nitrogen adsorption/desorption isotherms, and (b) pore diameter distribution curves.
Coatings 12 01566 g005aCoatings 12 01566 g005b
Figure 6. A schematic diagram of several parameters.
Figure 6. A schematic diagram of several parameters.
Coatings 12 01566 g006
Figure 7. The surface energies of prepared silica aerogels.
Figure 7. The surface energies of prepared silica aerogels.
Coatings 12 01566 g007
Figure 8. Fourier-transform infrared spectroscopy of the silica aerogel.
Figure 8. Fourier-transform infrared spectroscopy of the silica aerogel.
Coatings 12 01566 g008
Figure 9. 29Si NMR spectra of aerogels (V:W = 0.8).
Figure 9. 29Si NMR spectra of aerogels (V:W = 0.8).
Coatings 12 01566 g009
Figure 10. Mechanism of the hydrolysis reactions.
Figure 10. Mechanism of the hydrolysis reactions.
Coatings 12 01566 g010
Figure 11. Mechanism of the condensation reactions.
Figure 11. Mechanism of the condensation reactions.
Coatings 12 01566 g011aCoatings 12 01566 g011b
Table 1. Comparison of aerogel samples that are prepared by using different co-precursors.
Table 1. Comparison of aerogel samples that are prepared by using different co-precursors.
PrecursorDrying MethodPreparation TimeThermal
Conductivity
HydrophobicityPublished Time
MTES + TEOS [28]Supercritical drying//148°2018
MTMS + CATB [16]APD10 h0.0370 W/(m·K)/2019
MTMS + DMDMS [12]APD/0.0384 W/(m·K)/2020
MTES + TEOS [17]Microwave irradiation19 h/168°2021
MTES + TEOS [29]APD
(silane strengthening)
20 h0.0223 W/(m·K)/2021
MTMS + TMOS [30]Supercritical drying4 d/141°2018
VTES + MTES [31]APD7.5 d0.0243 W/(m·K)141°2019
MTMS + TEOS [32]APD
(silane strengthening)
25 h/128°2021
MTMS + TEOS [33]APD
(surface modification)
54 h/153.9°2020
MTES [26]APD88 h0.0526 ± 0.0008 W/(m·K)/2021
VTES + water glass
(this work)
APD9 h0.0254 W/(m·K)160° ± 2°/
Table 2. Physicochemical properties of the different samples.
Table 2. Physicochemical properties of the different samples.
Surface Area
(m2/g)
Pore Volume (cm3/g)Mean Pore Size
(nm)
Porosity
(%)
VW-0.2485.47 ± 9.50.970 ± 0.044.599 ± 0.440.12 ± 0.3
VW-0.4641.68 ± 6.71.174 ± 0.366.273 ± 0.249.28 ± 0.1
VW-0.6843.79 ± 4.41.872 ± 0.018.155 ± 1.378.43 ± 0.2
VW-0.8890.76 ± 7.92.413 ± 0.1310.597 ± 2.896.82 ± 0.1
VW-1.0458.47 ± 8.81.122 ± 0.388.629 ± 0.494.35 ± 0.04
VW-2.0125.84 ± 11.00.435 ± 0.168.230 ± 1.094.15 ± 0.04
Table 3. Positive and negativity of the capillary force values.
Table 3. Positive and negativity of the capillary force values.
VW-0.2VW-0.4VW-0.6VW-0.8VW-1.0VW-2.0
PC---+++
Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Share and Cite

MDPI and ACS Style

Zhang, M.; Si, Z.; Yang, G.; Cao, L.; Liu, X.; Mu, Y.; Tian, C.; Zhang, X.; Luo, Z. Facile Synthesis of Dual Modal Pore Structure Aerogel with Enhanced Thermal Stability. Coatings 2022, 12, 1566. https://doi.org/10.3390/coatings12101566

AMA Style

Zhang M, Si Z, Yang G, Cao L, Liu X, Mu Y, Tian C, Zhang X, Luo Z. Facile Synthesis of Dual Modal Pore Structure Aerogel with Enhanced Thermal Stability. Coatings. 2022; 12(10):1566. https://doi.org/10.3390/coatings12101566

Chicago/Turabian Style

Zhang, Meng, Zhengkai Si, Guangjun Yang, Linfang Cao, Xiaohai Liu, Yuandong Mu, Chongfei Tian, Xinsheng Zhang, and Zhongtao Luo. 2022. "Facile Synthesis of Dual Modal Pore Structure Aerogel with Enhanced Thermal Stability" Coatings 12, no. 10: 1566. https://doi.org/10.3390/coatings12101566

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop