5.1. Decentralized Supply Chain Coordination
Before simulation, the model was successively tested for structural soundness and extreme conditions. For space considerations, we will not repeat them here. Firstly, consider a supply chain system with independent decision making by suppliers and retailers regarding lead time. At this point, retailers use product sales rates to make sales forecasts, while suppliers can only produce and ship products based on the orders submitted by retailers and predict sales for the next batch.
Table 3 shows the assignment of constant variables.
The simulation cycle of the model is 100 days, with a simulation step size of 1 day. Under the condition that the above constants remain unchanged, the lead time of the retailer’s order is adjusted to 1 day (1 d), 3 days (3 d), and 5 days (5 d) to obtain the inventory situation of the supplier and retailer as follows:
- (1)
Analysis of the Bullwhip Effect
Inventory is a key factor in regulating supply and demand balance and is a state variable that members of the supply chain must focus on in various cooperation modes. A reasonable inventory level can reduce holding costs while quickly responding to market demand and reducing unnecessary waste. The fluctuation status of inventory can reflect the strength of the bullwhip effect. This section conducts a 100-day simulation analysis on the inventory level when suppliers and retailers make decentralized decisions under the influence of lead time.
It can be clearly seen from
Figure 4 that in a decentralized supply chain system, the peak levels of retailer inventory with lead times of 1 d, 3 d, and 5 d are reached in 22 d, 33 d, and 40 d, respectively, while those of suppliers are 26 d, 42 d, and 46 d. Both retailer and supplier inventory will enter a stable and lower level faster as the lead time shortens. At the same time, it also reflects that the node firms in the supply chain will respond more quickly and accurately to the external demand as the lead time is compressed. The speed of stabilizing their own state also increases.
In order to better measure the impact of lead time on the “bullwhip effect”, the variance suns is used to measure the inventory fluctuation after entering the steady state. Observe that stocks under all three lead times go to a relative plateau after 40 d of simulation length. As shown in
Table 4 and
Table 5, both retailers and suppliers follow the rule that the shorter the lead time, the smaller the inventory variance sum. Combined with the above findings, it can be seen that the “bullwhip effect” in decentralized decision making is mitigated with the reduction in lead time.
- (2)
Analysis of double marginal effects
As can be seen from
Figure 5, the overall profit of the supply chain shows a clear increasing trend after 15 d as the lead time is shortened. In this case, the retailer’s profit starts to rise after a short break-even period. The profit curve with a lead time of 1 d is consistently higher than that with lead times of 3 d and 5 d, and the rate of rise continues to accelerate, with the difference in profit potentials becoming progressively larger. Suppliers show the opposite trend, with shorter lead times keeping their profits at a low level. However, it is also observed that the difference between the three curves decreases over time.
In the actual supply chain system, the shortening of lead time will weaken the lag in market judgment of enterprises in the supply chain. At the same time, the sensitivity and accuracy of forecasting will be enhanced. This characteristic substantially eliminates the uncertainty of market demand or the ambiguity of excessively long lead times. It mitigates the risk of having to increase inventory holdings to cope with unforeseen events such as stock-outs. At the same time, the cost of inventory holding is also reduced with the reduction in inventory levels. Since retailers belong to the downstream enterprises of the chain, they are directly facing the customers’ demand, and the shortening of lead time has a more obvious effect of improving their operation compared with the middle and upstream enterprises. The supplier, as the source of the supply chain, is actually uncertain in the process of obtaining order information and reproducing. On one hand, the rationality of orders is strongly biased in favor of retailers, and this decentralized decision-making approach does not provide a more direct and effective way for suppliers to predict the market. On the other hand, suppliers plan production in accordance with the orders of downstream firms, and while the shortening of the lead time for ordering may mitigate the asymmetry in the information transfer process, it may also result in the inability of suppliers to reasonably set safety stock standards in the short term. The randomness of demand inputs prevents them from responding adequately to sudden changes in order levels, which may be detrimental to their short-term profits.
5.2. Centralized Supply Chain Coordination
In contrast to a decentralized supply chain, this model changes how suppliers predict the market via retailers’ orders instead of sharing retailers’ sales forecast information with suppliers. A wholesale discount factor and a revenue-sharing contract factor are introduced into the cost-income subsystem. The supplier gives the retailer a discounted price for wholesale orders, while the retailer promises to give the supplier a portion of the shared revenue after making a profit in order to improve the operational efficiency of the supply chain, harmonize the win-win relationship, and enhance the overall profitability of the supply chain.The model is shown in
Figure 6.
Since the demand information starts from downstream and reaches upstream via multiple levels of delayed transmission, the accuracy of the information received by the suppliers at the top of the upstream supply chain is most obviously disturbed. We observe the impact of lead time decisions on the bullwhip effect in the supply chain from the fluctuation of suppliers’ inventory. (In
Table 6, (D) stands for decentralized decision making, and (C) stands for centralized decision making.)
In
Figure 7, we can see that regardless of the length of the lead time, the inventory level of centralized suppliers is lower than that of the decentralized suppliers under the same lead time condition. This indicates that centralized decision making enables the upstream enterprises in the supply chain to obtain demand information more directly and accurately and respond quickly, and their own inventory levels can be kept low. In addition to the horizontal data comparison, the supplier inventory volatility under different lead time levels should also be considered. Here, we select the supplier inventory variance after 20 d of the centralized supply chain for comparison, as shown below:
Table 6 shows that lead time significantly affects the supply chain bullwhip effect. The longer the lead time, the larger the supplier inventory variance sum, which is manifested by the larger curve fluctuation, indicating a more serious bullwhip phenomenon. In order to ensure the coordinated operation of the supply chain, in addition to controlling the inventory level and its smooth operation, it is also necessary to mitigate the phenomenon that the overall efficiency of the supply chain is lower than the sum of the interests of both sides of the supply chain due to the lopsided pursuit of their own interests by both the supplier and the retailer—the double marginal effect. For this purpose, we compare the profits of decentralized and centralized for lead times of 1 d, 3 d, and 5 d, respectively, as shown in
Table 7,
Table 8 and
Table 9.
The results are compared below when the lead time is 1 d: The profit of the retailer is always higher in the centralized than decentralized supply chain. The supplier has higher profits under decentralized in the early period, but after 43 d, profits under centralized exceed decentralized, and the gap gradually widens over time. The total supply chain profit is higher in centralized than decentralized after 22 d, and the gap is increasing.
The results are compared below when the lead time is 3 d: The profit of the retailer is always higher in the centralized than decentralized supply chain. The supplier has higher profits under decentralized in the early period, but after 50 d, profits under centralized exceed decentralized, and the gap gradually widens over time. The total supply chain profit is higher in centralized than decentralized supply chain after 27 d, and the gap is increasing.
The results are compared below when the lead time is 5 d. The profit of the retailer is always higher in the centralized than decentralized supply chain. The supplier has higher profits under decentralized in the early period, but after 55 d, profits under centralized exceed decentralized, and the gap gradually widens over time. The total supply chain profit is higher in centralized than decentralized supply chain after 30 d, and the gap is increasing.
Overall, it is divided into two dimensions: firstly, whether supplier, retailer, or the supply chain as a whole, the profit under the centralized mode will always be higher than the decentralized mode after a certain length of time; secondly, with the shortening of the lead time, the slopes of the profit curves of the retailer and supplier are increasing, and the profits of the suppliers and the supply chain as a whole can reach the intersection point of the two decision-making modes more quickly. This shows that centralized decision making can improve the cooperative enterprise, which not only deepens the suppliers’ willingness to cooperate but also promotes the coordinated development of the whole supply chain.
5.3. Centralized Supply Chain Coordination under Target Heterogeneity
To date, research results generated under the condition that the parameters of the revenue-sharing contract are fixed. In order to enrich the research conclusions, contribute to the cooperation and stabilization of inter-firms with higher probability, and find the optimal decision domain of the lead time, we will adjust the key parameters of the centralized decision structure in the next step. We will observe and compare the stage-by-stage profit direction of supply chain parties’ interactions to find more specific paths and countermeasures to drive the coordinated development of the supply chain.
First of all, based on the above simulation results, it can be concluded that the retailer’s profit in the simulation period is all higher than the decentralized mode when the length of the lead time is 1 d, 3 d, and 5 d for the centralized at the coefficient of a contract of 0.018 and the coefficient of wholesale discount of 0.95, and the supplier and the supply chain as a whole are also superior to the centralized in terms of profit in the long run. However, the reality is that some suppliers may mind short-term profit and loss because they do not see the future trend of profit, thus hindering the smooth achievement of the second level of cooperation mode; for this reason, this paper uses Tpd (meaning: time of profit disadvantage) to indicate the time when the supplier profit under the centralized mode at the beginning of the simulation is briefly lower than that under the decentralized mode. Then, the further “coordination condition” is to keep the retailer’s profit level within the permissible range and simultaneously shorten the Tpd to help the supplier obtain a satisfactory level of benefits as soon as possible. In other words, combining contract coefficients and wholesale discount coefficients to shorten the Tpd to a suitable area will be the key to stabilizing the cooperative relationship.
In the parameter exploration stage, the following laws are found: ① when the wholesale discount coefficient is set to 0.8, it is necessary to adjust the coefficient of the revenue-sharing contract to about 0.3 at the same time in order to achieve the above coordination conditions, but at this time, the assumptions are no longer satisfied; ② in the value domain, the larger the coefficient of revenue-sharing contract and the coefficient of wholesale discount are, the better the coordination effect is. Therefore, based on the research pattern and assumption constraints, we set the wholesale discount coefficient between 0.85 and 0.95 and the shared covenant coefficient between 0.005 and 0.2 to determine the adjustment range. (Note: the following for example (a, b) is interpreted as the case where the wholesale discount coefficient is (a) while the revenue sharing coefficient is (b)). The simulation results are shown below.
Step 1: As shown in
Figure 8, Iconsider the case where the lead time is 1 d, and the parameter combination is (0.85, 0.005). It is observed that the curve declines day by day, and the supply chain profit system collapses completely. When the coefficient of the revenue-sharing contract is adjusted to 0.006, the system returns to normal and is in the “coordination condition” state. This indicates a critical point between the two combinations that affects the system’s stability. According to research rule ②, the lower limit of parameter combination to reach the “coordination condition” is (0.85, 0.006).
Step 2: According to Law ②, when the wholesale discount coefficient is set to 0.95,
Table 10 shows that the retailer’s profit level is lower than the decentralized decision under the conditions of 1 d lead time and the parameter combination of (0.95, 0.17), which means that this scheme harms the retailer’s profit and is not adopted. By adjusting the gain-sharing contract factor to 0.16, the system returns to normal and is in a “harmonized state”. At this point, it is found that when the wholesale discount coefficient takes the maximum value of 0.95 in the range, the contractual coordination coefficient of 0.16 < 0.2 (assuming constraints), and for the time being, it is not possible to use (0.95,0.16) as the upper limit of parameter combinations. Since other parameter combinations such as (0.94, 0.17) may result in better supplier profitability under the “coordination condition”, the parameter combinations need to be re-selected for comparative analysis.
Step 3: Repeat step 2 with the help of the “dichotomy” research idea and adjust the five parameter combinations as shown in
Figure 9 without harming the interests of retailers and the supply chain as a whole. Due to the influence of assumption constraints, once the coefficient of revenue sharing contract in the parameter combinations reaches 0.2, no further adjustment can be made, and the upper limit of the parameter combinations to reach the “coordination conditions” is finally determined to be (0.91,0.2).
Step 4: Via steps 1, 2, and 3, it can be finally determined that when the lead time is 1 d, the parameter combinations that can reach the “coordination conditions” under centralized mode are ((0.85,0.006), (0.91,0.2)).
Similarly, we can find the domain of values of parameter combinations when the lead time is 3 d and 5 d based on the above three steps as ((0.85,0.006), (0.95,0.2)) and ((0.85,0.006), (0.95,0.2)), respectively.
According to the above conclusion, the Tpd and the supplier’s profit when the lead time is 1 d, 3 d, and 5 d are compared and analyzed, and the lower limit of the parameter combination is called “before improvement”, and the upper limit is called “after improvement”. The simulation results are shown in the figure below.
From
Table 11, it can be seen that when the lead time is 1 d, the shortest Tpd of the parameter combination “after improvement” is 15 d, which means that the supplier’s profit can reach the intersection of centralized and decentralized mode the fastest when the lead time is 1 d. Meanwhile, via the difference in Tpd, we find that the smallest change in the direction of the supplier’s profit before and after the improvement in parameter combinations is when the lead time is 3 d, with a Tpd difference of 58 d, and the largest change in the direction is when the lead time is 5 d, with a Tpd difference of 78 d.
As shown in
Figure 10, the trend of profit level to suppliers before and after the improvement is different; in order to further study the improvement in parameter combinations under different lead times to bring different impact effects on suppliers and the supply chain as a whole, the statistics are as follows:
Table 12 and
Table 13 show the specific data of the profit value of the supplier and the whole supply chain before and after the improvement in the parameter combination, and it is found via the comparative analysis that ① before the improvement in the parameter combination, the profit level of the supplier in each stage of the simulation cycle is not strictly in accordance with the trend of the higher profit level of the supplier with the shorter lead time, and the profit level is the highest in the case of the lead time of 3 d. For the overall profit level of the supply chain, there is also a disorder in the later stage when the lead time is 5 d, which is higher than 3 d. ② With the parameter combination “after improvement”, both the supplier and the whole supply chain profits at each stage of the simulation period increase with the shortening of lead time. ③ The supplier’s profit level and the supply chain’s overall profit level after improvement are much higher than before improvement, and the advantage gradually increases with the simulation time.
Table 14 compares the total profit of the supply chain under centralized decision making and decentralized decision making when the lower limit of parameter combination is taken. It finds that, regardless of whether the lead time is 1 d, 3 d, or 5 d, the total profit of the supply chain is higher under the decentralized mode when compared with the centralized mode “before improvement”. However, there is a short period of time in the early stage, but the overall point of view is still in a disadvantageous position. It is further validated from the perspective of the coordinated supply chain to verify the feasibility of the centralized mode under the decision-making domain of parameter combination.
In summary, there are two models of cooperation for the centralized supply chain oriented to goal heterogeneity.
- (1)
With cooperative stability as the primary goal
This model aims to help the supplier obtain a stronger willingness to cooperate, which can weaken part of the retailer’s revenue at an appropriate range. In the pre-cooperation period between the supplier and the retailer, the order lead time is compressed to 1 d, while the parameter combination is set to (0.91.0.2) so that the supplier’s Tpd value is the shortest. In this state, the retailer’s profit is still higher than that of a decentralized company, while the supplier’s benefit reaches a satisfactory level in the shortest time, which maximizes the stability of the cooperative relationship. However, the first middle stage will cause the retailer to be unable to achieve more profits due to the adoption of centralized decision-making mechanisms that are more favorable for suppliers to participate in the cooperation. Therefore, the decision-making model can be adjusted when the profit level of the supplier is higher than the decentralized decision making after entering the middle stage of cooperation. According to the duration of cooperation, within the scope of “coordination conditions”, the coefficient of revenue sharing contract should be reduced, and the wholesale discount coefficient should be increased, in order to regulate the profit leverage; the benefits of the advantage will gradually shift to the retailer, mobilizing the enthusiasm of both parties to cooperate. At this time, the overall profit level of the supply chain is also relatively high, and the two sides will maintain a friendly situation of “profitable, win-win cooperation”, which is conducive to the overall coordinated and sustainable development of the supply chain.
For FMCG supply chains, such as dairy products, there may be challenges in adopting such a cooperative model. Prior to profit leverage, retailers were in a relatively passive position in the partnership. Pricing was less flexible and could not be changed at will in response to real-time market changes due to the strategic goal of partnering first. For example, stepping outside of the hypothetical constraints, the retailer is most likely to be at the secondary crossroads of the horizontal chain due to the wide and short distribution channels of FMCG. When unexpected events occur, the cooperation mode of the chain may affect the adjustment of the overall strategic layout of the dairy enterprise. Therefore, before the cooperation is reached, it should be matched with detailed market research data and contingency plans. So, FMCG retailers can not only coordinate in the vertical chain but also in the fierce horizontal market, competition can still stand firm.
- (2)
With balanced development with benefits as the primary goal
This model aims to achieve satisfactory benefits for both the supplier and the retailer under centralized decision making and only ensures that the supplier’s profit level is higher than that of decentralized decision making. Considering the possibility that retailers may not be willing to give up part of their profits in order to have a higher probability of cooperation, the effect of the Tpd value is not considered in the first place. Via the study, during the period of cooperation between suppliers and retailers, a variety of parameter combinations within the range of “coordination conditions” can be selected, based on which the overall profit level of the supply chain is fully considered. It is found that when the lead time is 1 d, and the parameter combinations take the values around the lower limit, in the pre-simulation period, there is a short period of time that is lower than the total profit of the supply chain under decentralized decision making, and as the lead time increases, the time of this situation will be longer. In order to shorten this time and consider the respective profits of suppliers and retailers, it is more reasonable to choose a lead time of 1 d and take the value of the parameter combination interval. In this way, it can ensure the benefit level of suppliers and retailers and promote the coordinated development of the supply chain as a whole.
Unlike the cooperative-led model, this model emphasizes autonomy while ensuring that the overall efficiency of the supply chain is optimized. The practical challenges are therefore different. Since the focus is more on self-efficiency, at the micro level, the degree of information sharing about the retailer’s operations and the value of the interval for the combination of the above parameters will depend on the firm’s managerial preference decisions. The assumption that firms possess overly rational traits may weaken the degree of information sharing. However, the cooperative goal of overall profit optimization cannot be violated, in which case the retailer may need to adjust the thresholds of the parameter combinations, and the selection of the interval values may affect the retailer’s original profit advantage. Therefore, in-depth discussions on the types as well as the modalities of centralized cooperation models may be worth investigating in order to address the challenges.