1. Introduction
Long- and short-range sensing techniques have experienced strong development in recent years thanks to the growing interest expressed for them by the automotive industry. Presently, the implementation of the most common functions of an advanced driver assistance system (ADAS) for safety and security involves several kinds of sensors, such as light detection and ranging (LIDAR), camera, ultrasound, and millimeter-wave (mm−wave) radar. Among them, mm-wave radar sensors, which are mostly based on the frequency−modulated continuous−wave (FMCW) technique, have gained high interest due to their low size and robustness against environmental influences. Nowadays, complementary metal–oxide–semiconductor (CMOS) technologies with a low power supply and a high integration level that enables system-on-chip (SoC) solutions are the most promising candidates for low-cost mm-wave radar integrated circuits.
A common ADAS implementation involves radar sensors with different resolutions and operating distance requirements. To meet them while constraining the whole system cost, multimode radar solutions are preferred. They can support both long-range radar (LRR; from 76 to 77 GHz) and short-range radar (SRR; from 77 to 81 GHz) operation modes, thus avoiding the need for different radar devices. A multimode radar needs a frequency synthesizer with a wide frequency tuning range and high spectral purity to enable high-resolution sensing for short-range operation and accurate detection of low-level reflected signals for long-range operation, respectively. Specifically, modern radar sensors must be able to guarantee an operating distance ranging from a few meters to about 250 m with a resolution better than 5 cm during short-range operation. This calls for a frequency synthesizer with a tuning range wider than 3 GHz and a phase noise better than −90 dBc/Hz with a 1 MHz offset frequency [
1,
2].
In a voltage-controlled oscillator (VCO)-based frequency synthesizer, these requirements are largely determined by the VCO itself, which is one of the most critical building blocks in an integrated mm-wave radar transceiver. In truth, when designing a VCO, stringent tradeoffs between various performance parameters must be considered, such as the phase noise (PN), frequency tuning range (TR), start-up robustness, power consumption, and area. The design of VCOs that are capable of simultaneously achieving a low PN and a wide TR is a very challenging task, especially at mm-wave frequencies. Indeed, as the VCO oscillation frequency increases, the quality factor of passive components (capacitors, inductors, and varactors) decreases, with a negative impact on both the PN and power consumption. In addition, the need for larger transistors to support the oscillation and the consequent larger interconnection area give rise to heavy parasitic capacitance contributions, which greatly impact the TR, especially when a low supply voltage is used. Therefore, W-band CMOS VCOs exhibit a poor trade-off between PN and TR performance [
1,
3].
To partially overcome these limitations, a VCO followed by a frequency multiplier is used to produce the operating frequency [
2,
4]. By setting the VCO oscillation frequency to be much lower than the required operating frequency, it allows for passive components with a higher quality factor, thus guaranteeing a better PN/TR trade-off. Moreover, a VCO with a lower oscillation frequency simplifies the phase-locked loop (PLL) implementation since it relaxes the pre-scaler design and prevents the system from being affected by power amplifier (PA) pulling effects. For this purpose, a commonly adopted solution is to set the oscillation frequency at half the operating frequency (i.e., at around 38 GHz) and extract the second harmonic component from a common-mode node of the oscillator [
5,
6]. Moreover, transformer-based topologies can be profitably exploited at mm-wave frequencies since they show the advantage of a better PN, thanks to an enhanced resonator
Q-factor, as is shown below. To increase the VCO tuning range, switched resonators (i.e., switched-capacitor or switched-inductor resonators) are used [
7]. However, special care must be spent on the switch losses and parasitic capacitances, which could impact the resonator
Q-factor and the tuning range, respectively. Moreover, most of these approaches introduce a delay in the frequency tuning, which is not compatible with an FMCW radar application.
Several performance-enhancing techniques have been proposed in the literature in the last decade to improve the PN in the transformer-based VCO topology. Among them, waveform shaping using the second [
8,
9] and third [
10,
11] harmonic resonances in a harmonically tuned tank is the most interesting. Although these techniques can effectively improve the oscillator PN, their use at mm-wave frequencies is not so straightforward and does not always lead to reliable solutions.
In this paper, the design of a transformer-based VCO is presented, which was implemented in a 28-nm fully depleted silicon-on-insulator (FD–SOI) CMOS technology for W-band automotive radar applications. The paper is structured as follows. In
Section 2, both the VCO start-up condition and the resonator
Q-factor are analyzed with the aim of minimizing the PN while simultaneously guaranteeing a robust start-up. A design procedure for a mm-wave VCO and the details of the circuit implementation are discussed in
Section 3. The measurements are presented in
Section 4 and the conclusion follows in
Section 5.
2. VCO Analysis
Figure 1a shows the schematic of the proposed VCO. It consists of a transformer-based topology with an oscillating core at 38 GHz. The resonator is built around the integrated transformer,
T1, which enhances the
Q-factor and provides a positive feedback path from the drains to the gates of the cross-coupled differential pair,
M1,2. To compensate for the process, voltage and temperature (PVT) tuning reduction, the VCO was designed to cover about 4 GHz of frequency tuning range (37–41 GHz), which is higher than the nominal tuning range of 2.5 GHz required by the radar application. Accumulation-MOS (A-MOS) varactors,
CV, and single-ended control voltage,
VC, were adopted.
As shown in
Figure 1a, the 77-GHz signal is picked up at the common source node of
M1,2 using transformer
T2, whose primary and secondary winding resonances are tuned at the second harmonic of the VCO oscillation frequency. This signal is applied to a buffer that delivers it to the output with the desired power level. Note that the resonance at the first coil of
T2 provides a high-impedance path between the differential pair and ground at the second harmonic of the oscillation signal. This resonance prevents the differential pair from loading the tank when
M1 or
M2 are pushed into the triode region, thus avoiding PN degradation.
Finally, the 38-GHz VCO output that drives the PLL prescaler is drawn from the primary winding of transformer T1.
2.1. Start-Up Condition
To analyze the start-up condition, the proposed VCO in
Figure 1a can be replaced with the equivalent circuit in
Figure 1b. Here, voltage
V2 at the secondary side of
T1 is equal to voltage
V1 at the primary side multiplied by the voltage gain,
, provided by the transformer. Voltage
V2 is also the voltage across the gates of transistors
M1,2. Therefore, the equivalent circuit in
Figure 1b can be divided into the transformer-based tank and the active core, as shown in
Figure 1c,d, respectively. The resistances
and
in
Figure 1c account for the losses in the primary and secondary windings of
T1, whereas capacitors
CP and
CS include a resonant capacitor and the varactor at the primary and secondary winding, respectively, besides parasitic capacitance contributions at the gate and drain of the input pair. The MOS parameters in
Figure 1d have the usual meaning.
The input impedance,
, the transimpedance,
, and the voltage gain,
, of this network are calculated in (1)–(3), respectively, for
. They are fourth-order transfer functions with two pairs of complex conjugate poles, which account for the resonances at the primary and secondary windings. Assuming that the coupled inductors
LP and
LS have a sufficiently high quality factor at the operating frequency, i.e.,
and
, the two resonant frequencies can be written as in (4).
where:
and
is the magnetic coupling coefficient.
The transconductance that satisfies the start-up condition can be found by evaluating the small-signal admittance,
, across the drain nodes of transistors
M1,2, as shown in
Figure 1d. Considering the feedback provided by
T1 that is expressed by gain
,
is given by:
Equation (6) reveals that the equivalent transconductance of the differential pair is boosted by the transformer voltage gain. By evaluating (1) and (3) for
and combining them with (6), the constraint on the couple pair transconductance,
, imposed by the start-up condition can be given as follows:
where
is the transformer turn ratio. As expected, the primary coil inductance and quality factor play a key role in the start-up condition.
It is interesting to note that the transconductance in (7) is negative only for . Therefore, the oscillation never occurs at the higher frequency .
2.2. Tank Quality Factor
It is well-known that the tank
Q-factor plays a key role in the start-up condition, as well as in the oscillator PN performance. PN at the oscillation frequency,
, as a function of the offset frequency,
, is well described in the
region by the Leeson’s formula [
12]:
where
F is the oscillator excess noise factor,
V0 is the oscillation amplitude,
RT is the tank equivalent parallel resistance, and
QT is the overall tank quality factor. As is apparent from (8), a tank with a high
Q is mandatory for a low PN, and hence, it is very important to understand how the design parameters should be set to optimize the tank
Q-factor.
QT can be evaluated from
Figure 1c using
from (2) and the following definition [
13]:
Considering that for
, the imaginary part of the frequency response in (2) is negligible and assuming
,
QT can be written as:
Equation (10) gives the resonator
Q-factor as a function of the primary and secondary coil quality factors,
QP and
QS, coupling coefficient
, and parameter
.
Figure 2 shows
QT, evaluated at
, as a function of
and for different values of
and
/
.
As is apparent in
Figure 2a, the resonator
Q-factor increases with
. In a typical design, the transformer coils are assumed to have the same
Q (i.e.,
) [
14], hence the maximum tank
Q-factor,
, is achieved for
and is given by:
According to (11), the tank
Q-factor is increased by a factor
with respect to the single-inductor
Q-factor. Moreover,
is equal to
when
. Although
is a usual design condition, the value of
that maximizes
QT depends in general on the ratio
, as is apparent in
Figure 2b. Indeed, by keeping
constant and increasing
,
increases and reaches the maximum value for
according to (10). Considering the optimal value of
, a useful design strategy for tank optimization can be drawn from (5). For a given transformer
T1, the maximum
is achieved by properly setting the primary and secondary coil capacitances
CP and
CS. Specifically, rewriting (4) as a function of
,
CP, and
CS can be expressed as:
Finally, the minimum transconductance value,
, is given by:
Equation (14) is obtained by substituting (10) into (7). As expected, it shows the relationship of the inverse proportionality that binds to .
3. VCO Design
As mentioned before, the VCO was designed as a 28-nm FD-SOI CMOS technology, which uses a general-purpose low-cost back-end-of-line (BEOL) consisting of eight copper metal layers, whose thicker ones are the last two (referred to as IB and IA) and an aluminum metal layer (LB) at the top of the stack. The previous analysis was adopted, which is summarized in the design flow in
Figure 3.
Maximization of the resonator
Q-factor is a key design point for low PN and a robust start-up condition, as highlighted in
Section 2. For a given operating frequency,
depends on the parameters
and
, as shown in (10), and achieves its maximum,
, if the condition
is satisfied.
increases with and the Q-factor of both the primary and secondary windings of T1. Moreover, a higher also reduces the minimum transconductance for the start-up condition, as is apparent in (14). This, in turn, leads to a smaller size of the input pair and hence to smaller parasitic capacitances. To achieve a high , the stacked configuration for the tank transformer was adopted.
As is well known, low inductance and large capacitance should be used in the tank to minimize PN [
1,
4]. However, this approach leads to a low equivalent parallel loss resistance in the tank, which reduces the oscillator loop gain and hence entails the use of larger transistors to guarantee the start-up. This results in an increase in the parasitic capacitances, which limit the oscillator tuning range. Therefore, the sizes of the primary and secondary coil inductances of the transformer tank must be considered as part of a trade-off between PN performance, tuning range, and power consumption.
Figure 4 shows a 3-D view of the VCO tank transformer, along with the adopted metal stack and its main parameters. The transformer was implemented by adopting a single turn octagonal winding with a stacked configuration, whose inner diameter and metal width were 65 µm and 25 µm, respectively.
To minimize both the resistive losses and parasitic capacitances from the substrate, an aluminum layer LB and an upper copper metal layer IB were used for the primary and secondary windings, respectively, while a metal layer IA was used for the underpass. Moreover, neither polysilicon nor a metal patterned ground shield (PGS) was used in the transformer design since it has a negligible impact on substrate losses at mm-wave frequencies [
15] but significantly reduces the self-resonant frequency. The whole transformer structure was designed using the 2.5-D electromagnetic (EM) simulator “Momentum,” by including interconnections and supply/ground paths, with the aim of maximizing the
Q-factor of both primary and secondary coils.
A-MOS varactors were profitably used to meet the TR requirement. Unfortunately, varactors exhibit a poor
Q-factor at mm-wave frequencies, which is the main hindrance regarding the resonator quality factor. Therefore, varactors must be designed to be as small as possible, even though this is in contrast with the TR performance. Thanks to the transformer tank implementation that was adopted, the transformer turn ratio,
n, was slightly higher than 1, and hence the varactors could be advantageously placed between the transistor gates. Indeed, the capacitance variation at the secondary winding was equivalently increased by a factor
n. This allowed for a smaller varactor to be used to cover the tuning range, with the benefit of a reduced amplitude-to-phase noise conversion due to the varactor nonlinearity [
6]. According to the previous consideration, a small A-MOS varactor connected to the secondary winding of transformer
T1 was used, which provided a capacitance ranging from 40 fF to 80 fF and a
Q-factor around 14 at 38 GHz. Due to the underpass that performed the cross-connection of the transformer with the gates, the secondary winding of
T1 exhibited higher losses, although the overall tank
Q-factor was dominated by the varactors. Using (10) and assuming that
was close to its optimal value, an equivalent tank
Q-factor around 33 was achieved, which was higher than that of the transformer inductors.
As far as the differential pair is concerned, the size was set by considering that a larger transistor width provides a robust start-up condition but increases the thermal noise and parasitic capacitances, which affect PN and TR, respectively.
The layout at mm-wave frequencies greatly impacts the performance of a VCO in terms of PN and TR. Therefore, accurate layout design becomes mandatory to minimize parasitic effects, especially gate resistance and gate-to-drain capacitances [
16]. For this purpose, extensive EM and post-layout simulations were carried out to select the size of the transistor pair, whose aspect ratio was set to 28 µm/100 nm. Moreover, a multifinger transistor with double gate contacts was used in this design. Indeed, each transistor finger is a distributed RC network and a double contact reduces the resistance of each finger by a factor of four, thus reducing the equivalent thermal noise.
To set close to its optimal value, CP and CS must be set according to (12) and (13), respectively. For this design, CP and CS had overall values of 102 fF and 64 fF, respectively, which accounted for the parasitic, additional, and varactor capacitances, as mentioned before.
Transformer
T2 at the source node of the differential pair was designed using similar layout considerations to those of
T1 but with the aim of minimizing the insertion loss (IL) at 77 GHz. For this purpose, an interstacked configuration was preferred [
15,
17], whose 3-D view is shown in
Figure 5, along with the transformer’s main parameters. Both the primary and secondary windings were implemented with upper metal layers IA, IB, and LB by adopting a spiral width of 5.5 µm, which allowed for a good trade-off between the winding parasitic capacitances and series resistance to be achieved. The winding metal spacing was set to the minimum value (i.e., 2 µm) to improve the magnetic coupling coefficient that was involved in the signal transfer and the inner diameter was set to 30 µm.
4. Experimental Results
The 38 GHz VCO was implemented in the 28-nm FD-SOI CMOS technology by STMicroelectronics, which provided a fast active device with
and
up to 300 GHz [
18] and a general-purpose BEOL.
The chip was assembled with the chip-on-board approach in an FR4 printed circuit board (PCB). The measurement setup is shown in
Figure 6. Frequency dividers and a buffer were also included in the test chip (see the dashed area in
Figure 6), which was mounted in the PCB, together with a commercial phase-frequency detector and charge pump (PFD/CP) and a discrete loop filter (LF) to enable closed-loop measurements at 4.8 GHz.
Figure 7 shows the die microphotograph. The total die area was 1660 × 1280 µm, including the electrostatic discharge (ESD) protection ring and the radio frequency (RF) ground–signal–ground (GSG) pads, whereas the VCO core area was only 300 × 135 µm.
The current consumptions of the VCO, divider, and testing buffer were 26, 30, and 4.5 mA, respectively, from a 1 V power supply. The measured tuning range was 4 GHz (i.e., from 35 to 39 GHz) when the varactor control voltage
VC swept from 0 to 1 V, as shown in
Figure 8a. The comparison with the simulated curve highlighted a frequency shift of around 2 GHz, which could mainly be ascribed to the first tentative varactor model available at the time of the VCO design.
The measured VCO phase noise is illustrated in
Figure 8b. The PNs at 4.8 GHz were −115 dBc/Hz and −139 dBc/Hz at the 1 MHz and 10 MHz offset frequencies, respectively. The extrapolated curve at 38 GHz is also shown in
Figure 8b, which was calculated from the assumption of a PN degradation factor of
using a frequency division ratio of
. At a 38 GHz oscillation frequency, the equivalent PNs were about −97 dBc/Hz and −121 dBc/Hz at the 1 MHz and 10 MHz offset frequencies, respectively. The measured VCO phase noise at 1 MHz and 10 MHz over the whole frequency tuning range is shown in
Figure 8c. In these curves, the best, average, and worst PNs at a 1 MHz offset frequency were −96.6 dBc/Hz, −97 dBc/Hz, and −98 dBc/Hz, respectively, whereas the best, average, and worst PNs at a 10 MHz offset frequency were −122 dBc/Hz, −121 dBc/Hz, and −120 dBc/Hz, respectively.
Figure 8d shows the measured second harmonic output power as a function of the tuning voltage. The output power at 77 GHz varied between −12.2 dBm and −10.6 dBm in the entire frequency range.
Table 1 provides a summary of the measured results and a comparison with state-of-the-art mm-wave CMOS VCOs. To consider the oscillator’s main performance parameters, a comparison was also carried out by considering the well-known figure of merits, FoM and FoM
T.
By normalizing the PN according to its typical dependence on the oscillation frequency expressed in (8), the proposed VCO exhibited the best performance regarding the PN, with the exception of [
20], whose output frequency was achieved by exploiting the third harmonic of a 10 GHz oscillator. Specifically, the PN performance at a 10 MHz offset frequency, which is the most critical PN requirement for an automotive radar sensor, achieved an excellent value of −121 dBc/Hz. Regarding the FoMs, the proposed VCO showed similar values to the state-of-the-art oscillators.