3.1. Effect of Inner/Outer Wing Proportion
From the instantaneous lift of flapping wings published in previous studies, it can be observed that positive lift is generated during downstroke of a cycle, while the upstroke will generate negative lift, resulting in a reduction in average lift [
15,
18,
21]. In nature, birds and bats usually reduce the wing area in the process of upstroke by folding the outer wing. Such a design can directly reduce the negative lift. Intuitively, it seems that the larger the folded area is, the more the reduction in the negative lift. However, this does not seem to be the case. According to the research of [
23,
24], statistics of the span proportion of the inner and outer wings of several bat wings found that the proportion of the span of the inner wings were all about 50%. Based on this phenomenon, this paper firstly analyzed the influence of the inner/outer wingspan proportion change on the lift performance of the flapping wing.
Table 3 gives the numbers defined for five cases in subsequent analysis.
Figure 6 shows the average lift of the flapping wing in one flapping cycle. The reason we selected the span proportion but not the area proportion of the inner and outer wings for discussion was because there is a more obvious dependency between span proportion and the average lift of the flapping wing. According to the data in
Table 3 and
Figure 6a, there was a clear division when considering the span extent of the inner wing: when the inner wing span proportion was lower than the outer wing (inner/outer wing ratio < 1), the average lift increased with the increase in inner wing proportion, and vice versa. As for area proportion, there was no such clear correlation. When the proportion of the inner wing area to the total area exceeded that of the outer wing (case 1.2), the average lift still increased. The peak of the average lift with respect to the area ratio did not appear on a typical value (inner/outer wing area ratio = 1.933). Therefore, the span proportion was selected for discussion in the following content.
It can be seen from
Figure 6b that when the AOA was equal to 0° and 6°, the average lift achieved the maximum value when the inner wing occupied 50% of the total span. With an increase in the AOA, the average lift of arrangements with a higher inner wing proportion increased faster. For an AOA that was equal to 12°, the average lift had almost no difference after the inner wing proportion exceeded 50%. For example, the average lift in the case of a 70% inner wing proportion was only 0.43% different from that in the case of a 50% inner wing proportion. Based on the results it can be concluded that cases where the inner wing span occupied 50% of the total wing span had the best lift characteristic when the AOA was in the range from 0° to 12°, which is the range of the AOA the bird- and bat-inspired FWAVs are normally in [
7,
18].
In order to further discuss the reason for the lift change caused by variation of the proportion of the inner and outer wings, considering cases with the angle of attack of 6° as example,
Figure 7 gives the instantaneous lift with respect to the non-dimensional time t* (t* = t/T, where t is time and T is the flapping period). The sixth flapping cycle of the instantaneous lift in the simulation was extracted for analysis because the lift curve showed good convergence characteristics after calculating six periods. It was found that the trend of the instantaneous lift of this flapping mechanism in one flapping cycle was significantly different from that of the single degree of freedom flapping wings which normally had an instantaneous lift curve similar to the sinusoidal function in previous results [
18,
21]. The instantaneous lift curve obtained in this study had an obvious positive peak between t* = 0−0.45, but no deep negative lift trough: two small negative trough time points were observed between t* = 0.45−1 in the process of the upstroke. The lift curves of the flapping process have an obvious asymmetrical characteristic.
As can be seen from
Figure 7, first, with the increase of the inner wingspan proportion from 30% to 70%, the time to reach the peak during downstroke was slightly delayed with the increase of the proportion of the outer wings. The maximum positive lift increases gradually with the increase in the inner wing proportion, and the maximum value (in case 1.5) increases by 6.8% compared with the minimum value (in case 1.1).
To further analyze the reason for the change of lift in one flapping cycle, the vorticity of the flow field was calculated based on the Q criterion [
25].
Figure 8 shows the vorticity of Q = 15,000 at t* = 0.2 and 0.35. This Q value was adopted for all vortices structure plots shown in the following content because it offered the best clarity. Combined with the angular velocity provided in
Figure 2c, when t* = 0.2, the inner wing begins the rapid downward flapping process, and from the corresponding
Figure 8a–c it can be seen that the leading edge of the inner wing has begun to generate obvious LEV, but because the outer wing is still in the upstroke at this time, there is no obvious LEV on the upper surface of the outer wing. Therefore, because the inner wing in case 1.4 is longer, a more significant LEV structure is developed, resulting in a higher lift. When t* = 0.35, as shown in
Figure 8d,f, there are still stable LEV structures on the upper wing surface of case 1.1 due to it having a shorter inner wing span. For cases 1.3 and 1.4 with a larger inner wingspan, the LEV on the outer wing has been separated into shed vortices, which can no longer provide lift increases for the flapping wing. This earlier separation phenomenon is due to the larger inner wingspan resulting in a higher linear downward flapping velocity at the inner wing tip, which will transmit to the outer wing as a translation motion as described in
Section 2.2. This is why the linear flapping speed of the outer wing in cases 1.3 and 1.4 exceed the speed which can keep a stable LEV and result in the separation of the LEV. Therefore, the instantaneous lift of models with a larger inner wingspan have entered into a downward trend at this time point.
Second, it can be seen that during the upstroke (t* = 0.45 − 1), although the negative trough of the instantaneous lift is far smaller than the positive peak, the relative change of the instantaneous lift with respect to the variation of the inner/outer wingspan proportion is still obvious. The change of negative lift can be divided into two typical stages. The first stage is t* = 0.45 − 0.85. During this period, with the increase of the proportion of the inner wingspan, the downward trend of lift becomes rapid, and all cases listed in
Table 3 produced local minimum points in this process (near t* = 0.65). The second stage is t* = 0.85 − 1, where the trend of lift is just opposite to that of the first stage. With the increase of the proportion of the inner wingspan, the aerodynamic lift rises rapidly, and the instantaneous lift of case 1.1 turns positive firstly. At this stage, arrangements with an inner wingspan less than 50% show a second trough (at around t* = 0.95).
To further investigate the generation of the lift trough near the two time points t* = 0.65 and 0.95,
Figure 9 shows the vorticity at the corresponding times. It can be seen from
Figure 9a–c that when t* = 0.65, the circumstance is just opposite to that when t* = 0.2: the inner wing is in the process of accelerating the upstroke, so a strong LEV is generated on the lower surface of the inner wing. The larger the span proportion of the inner wing, the stronger the LEV is, so the greater the negative lift generated. At the same time, it can be seen from
Figure 9b,c that there are shedding vortices near the leading edge of the outer wing section, which may be the LEV generated in previous time points.
In order to prove this hypothesis,
Figure 10 shows the vorticity at time t* = 0.55, in which the leading-edge vortices structure can be observed at the leading edge of the outer wing. This is because for arrangements with the inner wing segment occupying a longer proportion, the outer wing has inherited a large z-direction translation speed due to the large linear velocity at the tip of the inner wing. Therefore, although the outer wing is still in the process of the downstroke, it has already started to move upward. This phenomenon is also one of the reasons why the instantaneous lift of the arrangement with a large span proportion of the inner wing decreases faster during the upstroke.
When t* = 0.95, it can be seen from
Figure 3 that the inner wing has almost reached the highest point of flapping, which means the angular velocity of the inner wing approaches zero at this time, but the outer wing is still in the process of accelerating flapping up at this time. It can be seen from
Figure 9d, f that case 1.1 produces strong LEV near the wing tip, but the strength of the LEV near the tip of the other cases gradually decreases as the proportion of the outer wing decreases, thus no strong negative lift is produced in this period.
To further analyze the contribution of the inner and outer wings to the lift generated during the flapping process, the instantaneous lift and lift coefficient curves of the inner and outer wings are given in
Figure 11 separately. During downstroke, there are obvious lift peaks for both the inner and outer wings, which means both wings have made a contribution to the positive lift. However, in comparison, the contribution of the outer wing segment is slightly larger than that of the inner wing. From curves of lift coefficient, it can be seen that the maximum positive lift coefficient of the outer wing section during downstroke is about 2.06 times that of the inner wing. During upstroke, the contributions of inner and outer wings are obviously different at t* = 0.45−0.85. The negative lift trough near t* = 0.65 is only related to the inner wing, the larger the proportion of the inner wingspan, the greater the negative lift. At t* = 0.95 an obvious negative lift trough appears for the outer wing, while the lift of the inner wing is almost zero at this time. These trends are consistent with the previous analysis results based on vorticity analysis. In addition, through the comparison of the lift and lift coefficient curves, it was found that the trend of the lift and lift coefficient of the outer wing section is opposite. With the increase in the span proportion of the outer wing section, the lift produced by the outer wing gradually decreases while the lift coefficient is increasing. This means the smaller the proportion of the outer wing segment, the higher the efficiency of the lift generating during flapping. However, it can be seen from
Figure 6 that a decrease in the span of the outer wing will lead to a decrease in the time-averaged lift when exceeding the threshold. Therefore, when applying this flapping mechanism to the design of FWAVs, further considerations should be made to discuss the relationship between the efficiency and the required lift to select a suitable scheme.
3.2. Effect of Dihedral
As concluded from previous works, flapping frequency, flapping amplitude, AOA, and mid-stroke dihedral are the main factors that affect lift characteristics. Besides of flapping frequency and AOA which have been proved to be linearly related to the lift in the condition of small angle and low frequency [
7,
18], Ryu et al. [
12] performed amplitude optimization in their research, but no research into the effect of dihedral. An upward dihedral has always been employed in the design of FWAVs in previous works [
26,
27]. Shkarayev and Silin [
8] analyzed the effect of three positive dihedrals and found that the adoption of a dihedral was beneficial for lift generation. Previous analyses only focused on single degree of freedom FWAVs, and seldom in foldable flapping wings as discussed in this work.
On the premise that the flapping design is unchanged in one cycle, there are two possible results of lift changing caused by the variation of a dihedral for the specific flapping mechanism that are discussed in this paper. First, the change of dihedral will lead to a change of the projected area of the wing on the normal plane of the lift vector, and then result in the change of lift. The reduction in the projected area, due to the large dihedral, will directly lead to a reduction in the average lift. Second, since the outer wing segment has a large downward flapping angle (more than 90 degrees in specific cases) in the flapping process, it may cause the flapping wing to benefit from the unsteady aerodynamic effect, such as the clap and fling [
28,
29], and then increase the lift. In order to determine the effect of dihedral variation, further research was carried out. Due to the foldable design, the inner and outer wings have different dihedrals in the neutral position. Because the flapping stroke is defined by the motion of the inner wing, the dihedral of the inner wing was selected as the dihedral of the wing model in the following content for concise expression.
By analyzing the kinematic characteristics of the flapping mechanism, it was found that the upper and lower limits of the amplitude changed by changing the position of point A (
Figure 2) while keeping the angular velocity unchanged. This section analyzed the lift characteristics of seven cases with different dihedrals δ. The number of each case and its corresponding dihedral is shown in
Table 4. Results in the previous section show that the arrangement with the inner wing equipped with 50% of the span always has the maximum lift. Therefore, case 1.3 was selected as the standard case, cases 2.1–2.7 are then established to analyze the influence of the deviation of dihedrals on lift characteristics.
Figure 12 shows the average lift of cases 2.1–2.7 with the change of dihedral. It can be seen that the lift reached the maximum in case 2.4. The average lift decreased when the dihedral increases or decreases.
Figure 13 shows the instantaneous lift of all the cases. In contrast to the situation when the span proportion of the inner/outer wing changes, the difference between the curves near the peak with the change of dihedral is very obvious. First, the peak position has a phase difference in cases with different dihedrals. Second, when the dihedral is negative the positive lift peak increases significantly with the increase in the dihedral. The maximum transient lift of case 2.4 is 36.2% higher than that of case 2.1. On the contrary, when the dihedral is positive, the maximum positive lift begins to decrease with the increase in the dihedral. When the dihedral is +40° (case 2.7), the maximum transient lift decreases by 8.7% compared with case 2.4.
The spanwise distribution of pressure variation at section x = −0.25
and vorticity of three typical cases: case 2.1, 2.4, and 2.7 at t* = 0.35 are provided in
Figure 14. The white line in the figures represents the position of the wing surface. It can be seen from
Figure 14a,c,e that the pressure on the upper surface in case 2.7 near the wing root is obviously lower than in the other two cases. Additionally, the LEV in case 2.1 (
Figure 14b) has shown an indication of separation while in case 2.7 (
Figure 14f), the LEV seems to remain stable at the same time. However, combining the results in
Figure 12, it can be observed that although there is a stronger LEV on the leading edge of case 2.7, it still offers a comparatively low average lift. The reason the lift of cases 2.1 and 2.7 become significantly smaller could be due to the large dihedral, which leads to a smaller projected area on the normal plane of lift. Based on the results of the average lift in
Figure 12, it can be concluded that the lift produced by the flapping wing based on the mechanisms discussed in this paper are mostly related to the projected area of the wing in the normal plane of lift, which is consistent with the first hypothesis we made at the beginning of this section: the projected area of the wing on the normal plane of lift is the main factor affecting the average lift. This also explains the phenomenon that the lift peak gradually moves backward as the dihedral increases in
Figure 13: when the dihedral is negative, the greater the negative value, the earlier the time it reaches the maximum projected area; and when the dihedral is positive, the larger the dihedral, the later the time it reaches the maximum projected area.
The result is comparatively different from previous research on single DOF flapping wings which found that a positive dihedral is better for increasing the average lift. As concluded by Shkarayev and Silin [
8], the aerodynamic force is probably benefited from the near fling effect [
28], which increases the deformation of the wing and lowers the pressure on the upper surface during flapping because of the closer distance of the pair of wings. From the spanwise distribution of pressure variation of the typical cases in
Figure 15, it can be seen that the pressure near the root (marked with red circles in the figure) of the upper surface becomes lower with an increase in the dihedral, which matches the statement in previous works. The reasons that our result is difference from previous works may be because:
the flapping mechanism discussed in this paper has a different characteristic compared with the single DOF flapping mechanism in previous research; or,
the rigid model selected in this work neglects the flexible effect, which will contribute more aerodynamic forces from the clap and fling effect.
Furthermore, the foldable mechanism adopted in this research has an asymmetric flapping design, resulting in different inertia characteristics during upstroke and downstroke, which could result in new phenomena when employed in the FWAVs. Experiment tests [
30] or fluid–structure interaction analyses [
31,
32] are needed to determine whether there are similar effects in previous works which can help increase lift.
Besides of the discussion of absolute lift value, there are also some other interesting phenomena. In combination with
Figure 12 and
Figure 13, it was found that although case 2.7 (dihedral = 40°) had a positive lift peak 24.4% larger than case 2.1 (dihedral = −40°), the average lift of the two cases had no significant difference. Although the dihedrals of the two cases have a symmetrical appearance, it should be noted that the dihedral of the model is defined by the inner wing dihedral at the neutral position. From the view of the dihedral of the outer wing provided in
Table 4, the projection area at the neutral position of the outer wing on the normal plane of lift of case 2.7 should be much larger than that of case 2.1 but resulted in no significant difference in average lift. To study the reasons, we further analyzed the lift difference by directly using the lift of case 2.7 minus the lift of case 2.1, as shown in
Figure 16. It can be seen from
Figure 16 that the instantaneous lift of case 2.7 is kept lower than that of case 2.1 except in the period around the positive peak (t* = 0.3 − 0.5). It is known from
Figure 14 that when t* = 0.35, the reason that the instantaneous lift of case 2.7 is greater than that of case 2.1 is due to the fact that the projection area of the wing on the normal plane of lift is larger. Therefore, we only selected the other two time points: t* = 0.25 and t* = 0.6 to further analyze why the instantaneous lift of case 2.1 was larger.
The reason for the large instantaneous lift of case 2.1 at time t* = 0.25 is the same as the reason for the large instantaneous lift of case 2.7 at time t* = 0.35, the projection area of the wing surface on the normal plane of lift at this time is comparatively larger as can be seen from
Figure 15a,e. When t* = 0.6, the outer wing is turned into the upstroke so to see a low-pressure region at the lower surface of the outer wing is expected. However, as can be seen by comparing
Figure 17a,b, the negative pressure under the lower wing surface in case 2.1 is more obvious than that in case 2.7. This is possibly also due to the near fling effect as discussed previously in
Figure 15. In general, this low-pressure region should induce a negative gain to the lift. However, in case 2.7, because the outer wing arrives at a flapping angle larger than 90°, the induced force provides a positive component to the lift. Although the projection area of the outer wing in the low-pressure region on the normal plane of lift is very small due to the large flapping angle of the wing at this specific time, it can be seen from the instantaneous lift curve in
Figure 13 that the positive lift generated by the outer wing at this time is sufficient to offset the negative lift generated by the inner wing, so the instantaneous lift of case 2.1 at this time is close to zero. This phenomenon provides new ideas for the design of future bionic flapping mechanisms.