A Sustainable Supply Chain Model with a Setup Cost Reduction Policy for Imperfect Items under Learning in a Cloudy Fuzzy Environment
Abstract
:1. Short Outlook of the Abstract through a Flowchart
2. Explanation of the Proposed Model through a Flowchart
3. Basic Introduction
3.1. EOQ and Imperfection Literature Review
3.2. Carbon Emission Literature Review
3.3. Supply Chain Literature Review
3.4. Learning Literature Review
3.5. Fuzzy and Cloudy Fuzzy Literature Review
3.6. Our Proposed Work with Research Gap
3.7. Basic Definitions
4. Model’s Assumptions and Notations
4.1. Notations for the Model Parameters
D | Demand rate of the items (unit per year); |
Demand rate in fuzzy environment (unit per year); | |
Upper deviation of demand rate in fuzzy environment (unit per year); | |
Lower deviation of demand rate in fuzzy environment (unit per year); | |
Triangular fuzzy number for the demand rate; | |
M (Decesion Variable) | Order quantity in fuzzy environment (units); |
B (Decesion Variable) | Backorder lot size in fuzzy environment (units); |
W | Production rate of items (unit per year); |
N | Number of freights; |
α | Defective percentage in the ordered lot with uniform probability density function f(α) |
Ab | Ordering cost from buyer side (USD per order); |
hb | Holding cost from buyer side (USD per unit per year); |
Sb | Inspection cost from buyer side (USD per year); |
Cb | Backordering cost from buyer side (USD per year); |
hv | Holding cost from vendor side (USD per unit per year); |
Fc | Fixed carbon emission cost from vendor side (USD per transport); |
Vc | Variable carbon emission cost from vendor side (USD per unit); |
FT | Fixed transportation cost from vendor side (USD per transport); |
VT | Variable transportation cost from vendor side (USD per unit); |
AV | Initial setup cost from vendor side (USD per setup); |
µ | Investment in the setup cost from vendor side; |
AV1 (µ) where π is known input parameter | Setup cost from vendor side (USD per setup) after investment; |
Ip = | A particular investment; |
ωv = | Unit warranty cost from vendor side for imperfect-quality items; |
ωm = | Waste management cost for waste-quality items; |
l = | Learning rate; |
n = | Number of shipments |
Ψb (N, M, B) | Total inventory cost for the buyer (USD) side; |
ΨbF (N, M, B) | Total fuzzy inventory cost for the buyer (USD) side; |
ΨbdF (N, M, B) | Total defuzzified inventory fuzzy cost for the buyer (USD) side; |
ΨV (N, M, µ) | Total inventory cost for the vendor (USD) side; |
ΨVF (N, M, µ) | Total fuzzy inventory cost for the vendor (USD) side; |
ΨVdF (N, M, µ) | Total defuzzified inventory fuzzy cost for the vendor (USD) side; |
ΨI (N, M, B, µ) | Total integrated inventory cost for the supply chain (USD); |
ΨIF (N, M, B, µ) | Total integrated fuzzy inventory cost for the supply chain (USD); |
ΨIdF (N, M, B, µ) | Total defuzzified integrated fuzzy inventory cost for the supply chain (USD); |
ΨIdFL(N, M, B, µ) | Total defuzzified integrated fuzzy inventory cost for the supply chain (USD) under learning effect and cloudy fuzzy environment. |
4.2. Assumptions for the Model Parameters
- ➢
- In this proposed model, a single vendor, a single buyer and one type of item are assumed in the supply chain.
- ➢
- During transportation, lead time is known and constant for the supply chain.
- ➢
- Shortages are completely backlogged.
- ➢
- In the proposed supply chain model, it is considered that the demand rate of the item is imprecise in nature and also treated as a triangular fuzzy number.
- ➢
- The learning effect is involved in the lower and upper deviation of the fuzzy demand rate under a cloudy fuzzy environment.
- ➢
- Waste management costs are included for waste products from the buyer side.
- ➢
- Fixed and variable costs of carbon emission are included from the vendor side.
- ➢
- The vendor includes the warranty cost () for each imperfect-quality item.
- ➢
- The vendor sells the imperfect-quality item in another market at a low price.
- ➢
- The inspection process is considered as lead time for the supply chain.
- ➢
- The buyer inspects the whole received lot from the vendor for each cycle length and also includes the inspection cost for this task.
- ➢
- The cost of keeping for the buyer decreases as shipping increases, , because the holding cost is inversely related to the shipment, where is the fixed part of the holding cost, is the variable holding cost (this part decreases when shipment () increases) and is a constant parameter.
- ➢
- The cost of ordering for the buyer decreases as shipment increases, , because the ordering cost is inversely related to the shipment, where is the fixed part of the ordering cost, is the variable ordering cost (this part decreases when shipment () increases) and is a constant parameter where and are the fixed ordering cost, is the shipment and is a supporting parameter.
- ➢
- A particular investment is included for reducing the setup cost, and it can be defined, , is a known input parameter and is investment in the setup cost from the vendor side. This consideration shows that an increase in investment amount for the supporting of the supply chain lowers the setup cost because the relation between setup cost and investment is inverse.
- ➢
- The lot size of the item includes defectives. The rate of defectives follows the probability density function (pdf), and it is also presumed that , so as to ensure the manufacturing capacity is enough to fulfill the annual demand of the buyer.
- ➢
- The production process is managed by the vendor, and the produced goods are sent to the buyer in numerous replacements without undergoing an initial screening test. This results in the delivery of a certain quantity of faulty items, which are distributed uniformly.
- ➢
- The carbon emissions resulting from numerous shipments and transportation are considered. We have included a tax for carbon emissions.
- ➢
- The buyer includes the waste management cost due to waste products and reduces the loss from this cost.
5. Mathematical Formulation of Proposed Model
5.1. Theoretical Strategy of the Proposed Model
5.2. Problem Definition of Proposed Model
5.3. Vendor’s Decision Strategy Outlook
- i.
- Transportation cost: The vendor is responsible for the shipment of the items as per the deal, and the total transportation cost is the sum of the fixed and variable transportation costs, which are given as follows:
- ii.
- Carbon emission cost: The vendor includes the carbon emission cost due to the shipping of the products from the vendor’s place to the buyer’s place, and the total carbon emission cost is the sum of fixed and variable carbon emission costs.
5.4. Buyer’s Decision Strategy Outlook
5.5. Integrated Perspective of Vendor and Buyer for the Supply Chain
5.6. Proposed Supply Chain Model under Fuzzy Environment
5.7. Proposed Supply Chain Model under Learning in Fuzzy Environment
5.8. Proposed Supply Chain Model under Learning in Cloudy Fuzzy Environment
5.9. Optimality, Solution Method and Convexity of the Total Integrated Fuzzy Cost
5.10. Algorithm and Solution Method for
5.11. The Buyer’s Decision Strategy (Individually)
5.12. The Vendor’s Decision Strategy (Individually)
5.13. Numerical Analysis
5.14. Observation and Discussion of the Proposed Model
6. Sensitivity Analysis
Observations and Managerial Insights
- Impact of buyer’s holding cost
- Impact of vendor’s holding cost
- Impact of fixed transportation cost
- Impact of fixed carbon emission cost
- Impact of variable transportation cost
- Impact of variable carbon emission cost
- Impact of setup cost reduction parameter
- Impact of learning rate
- Impact of cloudy demand parameters
- Impact of upper and lower deviations of cloudy demand rate
- Impact of percentage of defectives
- Impact of unusable percentage of defectives
7. Concluding Remarks
7.1. Conclusions
7.2. Limitation and Future Scope of Our Present Study
7.3. Application of Our Present Study
7.4. Research Limitations of Our Proposed Study
7.5. Practical Implications and Future Scope
7.6. Social Implications of Our Proposed Study
7.7. Originality of Our Present Study
Funding
Data Availability Statement
Conflicts of Interest
References
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Authors’ Contribution | Imperfect Items | Supply Chain | Waste Management Cost | Setup Cost Reduction Policy | Warranty Policy | Carbon Emissions | Cloudy Fuzzy Environment | Learning in Cloudy Fuzzy |
---|---|---|---|---|---|---|---|---|
Shah and Patel [55] | ✓ | ✓ | ||||||
De and Mahata [56] | ✓ | ✓ | ||||||
Dubois and Prade [57] | ✓ | ✓ | ✓ | |||||
Salameh and Jaber [1] | ✓ | |||||||
Turk et al. [58] | ✓ | |||||||
Wu et al. [59] | ✓ | |||||||
Jayaswal et al. [48] | ✓ | ✓ | ✓ | |||||
Masanta and Giri [60] | ✓ | |||||||
Xu et al. [61] | ✓ | ✓ | ||||||
Padiyar et al. [51] | ✓ | ✓ | ||||||
Mahata et al. [52] | ✓ | ✓ | ✓ | ✓ | ||||
Das et al. [62] | ✓ | ✓ | ✓ | ✓ | ✓ | |||
Singh and Goel [34] | ✓ | ✓ | ✓ | |||||
Current study | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
Input Parameters | Numerical Values | Input Parameters | Numerical Values |
---|---|---|---|
160,000 units per year | 50,000 units per year | ||
USD 300 per order | USD 25 per order | ||
USD 0.1 per unit | USD 5 per delivery | ||
USD 5 per unit | USD 10 per unit per unit | ||
USD 0.5 per unit | USD 2 per unit per year | ||
USD 3 per unit per year | USD 200 per order | ||
USD 100 per order | 0.79 | ||
USD 2 per unit | USD 30 per unit | ||
USD 1000 per setup | USD 0.00140 | ||
0.04% | 0.01% | ||
10,000 units per year | 5000 units per year | ||
0.15 | 0.13 | ||
USD 0.5 per unusable item | 2 |
Shipment | Order Quantity | Shortage Units | Total Integrated Inventory Cost (USD) | ||
---|---|---|---|---|---|
Crisp model with waste management cost | 11 | 1348.75 | 321.67 | 250 | 79,228.87 |
Model with fuzzy environment | 9 | 1298.74 | 310.98 | 246 | 77,354.97 |
Model with learning in fuzzy environment with learning rate 0.152 | 6 | 1207.11 | 289.65 | 235 | 75,241.98 |
Model with learning in cloudy fuzzy environment with learning rate 0.152 | 5 | 1154.56 | 275.98 | 193 | 74,105.85 |
Authors | Investment in Setup as a Decision Variable | Lot Size as a Decision Variable | Shortage Units as a Decision Variable | Shipment as a Decision Variable | Total Profit/ Total Cost EOQ/EPQ/Supply Chain |
---|---|---|---|---|---|
Salsmeh and Jaber [1] | Not calculated | 1439 units | - | Not calculated | USD 1,212,235 |
Chang [67] | Not calculated | 1429 units | - | Not calculated | USD 121,366.72 |
Yu et al. [68] | Not calculated | 1288 units | 28 units | Not calculated | USD 1,212,148 |
Chung and Huang [69] | Not calculated | 196 units | Not calculated | USD 346,583.3 | |
Eroglu and Ozdemir [5] | Not calculated | 2129 units | 595 units | Not calculated | USD 341,116.89 |
Jaber et al. [27] | Not calculated | 1440 units | - | Not calculated | USD 1,217,452 |
Khan et al. [35] | Not calculated | 2201 units | 2112 units | Not calculated | USD 1,222,394 |
Jaggi and Mittal [18] | Not calculated | 1283 units | - | Not calculated | USD 1,224,183 |
Konstantaras et al. [70] | Not calculated | 666 units | - | Not calculated | USD 68,985 |
Jaggi et al. [43] | Not calculated | 1642 units | 674 units | Not calculated | USD 347,086 |
Sulak [71] | Not calculated | 2149 units | 594.53 | Not calculated | USD 341,121.2 |
Shekarian et al. [72] | Not calculated | 5000 units | Not calculated | USD 11,000,000 | |
Khanna et al. [73] | Not calculated | 899 units | 283 units | Not calculated | USD 707,837 |
Patro et al. [46] | Not calculated | 1117 units | Not calculated | USD 1,273,420 | |
Jayaswal et al. [48] | Not calculated | 1336 units | - | Not calculated | USD 1,206,930 |
Rajeswari and Sugapriya [74] | Not calculated | 3423 units | - | Not calculated | USD 1,197,300 |
Tahami and Fakhravar [75] | Not calculated | 1295 units | - | Not calculated | USD 1,212,072 |
Jayaswal et al. [76] | Not calculated | 3756 units | - | Not calculated | USD 1,142,850 |
Alamri et al. [49] | Not calculated | 48,225 units | - | Not calculated | USD 1,662,440 |
Our paper under supply chain | Calculated, USD 193 | 1154 units | 275.98 units | Calculated, 5 | Total inventory fuzzy cost for the supply chain USD 74,105.85 |
Buyer’s Holding Cost hb |
Shipment N* |
Lot Size M(N*) |
Stortage Units B(N*) | Total Integrated Fuzzy Cost Ψ EC(USD) |
---|---|---|---|---|
2.50 | 2 | 1406.87 | 228.18 | 73,805.15 |
3.75 | 3 | 1218.76 | 245.23 | 73,905.45 |
5.00 | 5 | 1154.56 | 275.98 | 74,105.85 |
Vendor’s Holding Cost hv |
Shipment N* |
Lot Size M(N*) |
Stortage Units B(N*) | Total Integrated Fuzzy Cost Ψ EC(USD) |
---|---|---|---|---|
1.00 | 9 | 992.32 | 254.18 | 73,874.65 |
3.00 | 7 | 1098.76 | 265.23 | 73,986.89 |
5.00 | 5 | 1154.56 | 275.98 | 74,105.85 |
Fixed Transportation Cost FT |
Shipment N* |
Lot Size M(N*) |
Stortage Units B(N*) | Total Integrated Fuzzy Cost Ψ EC(USD) |
---|---|---|---|---|
12.00 | 10 | 997.54 | 203.52 | 73,898.31 |
18.00 | 8 | 1088.32 | 255.81 | 73,903.43 |
25.00 | 5 | 1154.56 | 275.98 | 74,105.85 |
Fixed Carbon Emission Cost Fc |
Shipment N* |
Lot Size M(N*) |
Stortage Units B(N*) | Total Integrated Fuzzy Cost Ψ EC(USD) |
---|---|---|---|---|
2.50 | 9 | 1087.54 | 252.52 | 73,798.17 |
3.75 | 8 | 1098.65 | 261.81 | 73,898.51 |
5.00 | 5 | 1154.56 | 275.98 | 74,105.85 |
Variable Transportation Cost VT |
Shipment N* |
Lot Size M(N*) |
Stortage Units B(N*) | Total Integrated Fuzzy Cost Ψ EC(USD) |
---|---|---|---|---|
0.050 | 5 | 1154.56 | 275.98 | 74,070.97 |
0.075 | 5 | 1154.56 | 275.98 | 74,065.87 |
0.100 | 5 | 1154.56 | 275.98 | 74,105.85 |
Variable Carbon Emission Cost Vc |
Shipment N* |
Lot Size M(N*) |
Stortage Units B(N*) | Total Integrated Fuzzy Cost Ψ EC(USD) |
---|---|---|---|---|
2.50 | 5 | 1154.56 | 275.98 | 73,170.1 |
3.75 | 5 | 1154.56 | 275.98 | 73,265.87 |
5.00 | 5 | 1154.56 | 275.98 | 74,105.85 |
Setup Cost Reduction Input Parameter Cost π |
Shipment N* |
Lot Size M(N*) |
Stortage Units B(N*) |
Investment in Setup Cost (μ*) | Total Integrated Fuzzy Cost Ψ EC(USD) |
---|---|---|---|---|---|
0.0007 | 5 | 1159.65 | 278.09 | 0 | 74,145.10 |
0.0010 | 5 | 1159.45 | 279.78 | 0.000001 | 74,135.87 |
0.0014 | 5 | 1154.56 | 275.98 | 193.65 | 74,105.85 |
Learning Rate l |
Shipment N* |
Lot Size M(N*) |
Stortage Units B(N*) | Total Integrated Fuzzy Cost Ψ EC(USD) |
---|---|---|---|---|
0.149 | 10 | 985.65 | 289.09 | 75,798.09 |
0.150 | 8 | 1062.17 | 281.78 | 74,835.92 |
0.152 | 5 | 1154.56 | 275.98 | 74,105.85 |
0.154 | 5 | 1154.56 | 275.98 | 74,105.85 |
0.156 | 5 | 1154.56 | 275.98 | 74,105.85 |
Cloud Parameter ρ (0 < ρ < 0) |
Cloud Parameter σ (0 < σ < 0) |
Shipment N* |
Lot Size M(N*) |
Stortage Units B(N*) | Total Integrated Fuzzy Cost Ψ EC(USD) |
---|---|---|---|---|---|
0.02 | 0.01 | 8 | 1174.56 | 278.98 | 74,110.12 |
0.03 | 0.02 | 8 | 1174.56 | 278.98 | 74,110.12 |
0.04 | 0.03 | 8 | 1174.56 | 278.98 | 74,110.12 |
0.05 | 0.04 | 8 | 1174.56 | 278.98 | 74,110.12 |
0.06 | 0.05 | 8 | 1174.56 | 278.98 | 74,110.12 |
0.09 | 0.08 | 8 | 1174.56 | 278.98 | 74,110.12 |
0.15 | 0.13 | 5 | 1154.56 | 275.98 | 74,105.85 |
Upper Deviation of Demand Rate |
Lower Deviation of Demand Rate |
Shipment N* |
Lot Size M(N*) |
Stortage Units B(N*) | Total Integrated Fuzzy Cost Ψ EC(USD) |
---|---|---|---|---|---|
10,000 | 5000 | 5 | 1174.56 | 278.98 | 74,105.85 |
11,000 | 6000 | 7 | 1103.56 | 288.98 | 74,144.97 |
12,000 | 7000 | 6 | 1087.56 | 292.98 | 74,198.65 |
Percentage of Defectives α |
Shipment N* |
Lot Size M(N*) |
Stortage Units B(N*) | Total Integrated Fuzzy Cost Ψ EC(USD) |
---|---|---|---|---|
0.04 | 5 | 1154.56 | 275.98 | 74,105.85 |
0.05 | 5 | 1159.71 | 265.78 | 74,980.13 |
0.06 | 5 | 1164.41 | 256.98 | 75,210.08 |
Waste Percentage of Unusable Products δ |
Shipment N* |
Lot Size M(N*) |
Stortage Units B(N*) | Total Integrated Fuzzy Cost Ψ EC(USD) |
---|---|---|---|---|
0.01 | 5 | 1154.56 | 275.98 | 74,105.85 |
0.02 | 5 | 1156.01 | 271.07 | 74,117.13 |
0.03 | 5 | 1157.05 | 273.08 | 75,119.08 |
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Alsaedi, B.S.O. A Sustainable Supply Chain Model with a Setup Cost Reduction Policy for Imperfect Items under Learning in a Cloudy Fuzzy Environment. Mathematics 2024, 12, 1603. https://doi.org/10.3390/math12101603
Alsaedi BSO. A Sustainable Supply Chain Model with a Setup Cost Reduction Policy for Imperfect Items under Learning in a Cloudy Fuzzy Environment. Mathematics. 2024; 12(10):1603. https://doi.org/10.3390/math12101603
Chicago/Turabian StyleAlsaedi, Basim S. O. 2024. "A Sustainable Supply Chain Model with a Setup Cost Reduction Policy for Imperfect Items under Learning in a Cloudy Fuzzy Environment" Mathematics 12, no. 10: 1603. https://doi.org/10.3390/math12101603
APA StyleAlsaedi, B. S. O. (2024). A Sustainable Supply Chain Model with a Setup Cost Reduction Policy for Imperfect Items under Learning in a Cloudy Fuzzy Environment. Mathematics, 12(10), 1603. https://doi.org/10.3390/math12101603