1. Introduction
The offshore industry occupies an essential position in global economic development, offering significant freight volumes of oil and gas [
1]. During the lifetime of an offshore platform, supply ships are used to transport personnel and materials for gas and oil offshore platforms. A severe ocean environment and increasingly active offshore platform services expose ships and platforms to the risk of collisions, with potentially catastrophic consequences of oil and gas leakage and severe human life and economic losses [
2]. Studies have shown that the impact of collisions on offshore structures is significantly higher than other factors such as fires, engine problems, and hijackings [
3,
4]. It is essential to assess the consequences of collisions, of which the penetration depth of impact is a crucial indicator. Fast and reliable prediction of the penetration depth of collisions under different conditions could help identify the hazardous situations in replenishment operations and help minimize the collision risk.
A theoretical approach to predicting ship collisions includes three steps. First, analyzing a ship collision scenario for a given area, which involves many complex factors. Most of the current predictions for ship collision scenarios are based on accident records, and the main methods are fault tree analysis (FTA) and event tree analysis (ETA) [
5,
6,
7]. Ramos [
8] combined FTA and Bayesian networks for hybrid causal logic analysis. For further consideration of traffic complexity in practice, Zhang [
9] proposed a method to predict collision probabilities and generate scenarios for ship damage stability assessments using an automatic identification system (AIS).
External dynamics analysis and internal dynamics analysis are then conducted. The former analysis of a ship collision aims to predict the initial kinetic energy loss absorbed due to the plastic deformation and rupture of the ship structure by considering the rigid body motion of the ship and the effects of water. The subsequent internal dynamics analysis, on the other hand, is intended to estimate the structural damage sustained by the ship.
For the external dynamics methods, Minorsky [
10] proposed an external dynamics analysis method to calculate the lost kinetic energy of ship collision concerning the initial kinetic energy, which was applied to right-angle and central collisions. To extend the application, Petersen [
11] carried out the first time-domain simulation of a two-dimensional oblique collision. Based on this, Petersen and Zhang [
12] established an analytical method for the energy loss and impact impulse of an arbitrary ship in a horizontal plane collision, which applies to different collision angles and positions. In this method, the collision object was assumed to be a rigid body and the effects of friction during the instantaneous collision and the additional hydrodynamic forces when the ship accelerated were considered. Their results were cross-validated with the work of Petersen [
11]. Brown [
13] developed a simplified collision model (SIMCOL) in the time domain that was combined with a Monte Carlo method to investigate the effect of random variables such as collision speed, angle, displacement, and ship type on the collision damage degree, confirming that the method of Petersen and Zhang [
12] was accurate. In addition, Tabri [
14] proposed a theoretical model to predict the consequences of ship collisions in which the swaying effect of a ship with fully loaded ballast tanks and the elastic buckling of the hull beam. Liu [
15] presented a collision matrix for the first time to define the role of translational and rotational motion during an impact. After the comparison with other classical impact mechanics models, it was found that the method had less conservative results and provided detailed information on the lateral and vertical energy dissipation at the contact surface. The method unifies the existing normal, planar space, and multi-planar space approaches.
In the studies based on internal dynamics to analyze collision damage to ship structures, empirical formulas, simplified methods [
12,
16], and finite element simulations [
17,
18,
19] have found applications. Haris [
20], Sun [
21], and Liu [
22,
23] studied the damage, deformation, and failure of ship components in collisions using simplified analysis approaches. They proposed a corresponding computational model by comparing the model tests with simplified analysis methods. Liu [
24] compared the differences between the decoupled and coupled methods in predicting deformation and the rupture of ship structures. The external dynamics in the decoupled method was directly applied in Petersen and Zhang [
12], while the internal dynamics was performed using the LS-Dyna finite element solver. The numerical model proposed by Pill [
25] was used in the coupled method. Liu [
26] carried out numerical simulations in ABAQUS on the process of a falling container impacting the deck of an offshore platform and observed significant plastic deformation. They also proposed two simple methods to extend the failure strain to a wider triaxiality range.
From the above research on the evaluation of ship collision damage, experimental studies are the most direct and accurate way of investigating ship collision damage, and can provide validation for other methods. However, model tests are expensive and are affected by scale effects. Both empirical formulas and simplified methods have high calculation efficiency, but obtaining the desired accuracy is difficult, especially for complex practical engineering problems. With the development of computer technology, finite element numerical modeling has gradually become a popular method for studying collision problems, but the numerical simulation of many collision conditions can be time-consuming. For the simulations, certain problems may exist in failure definition and parameter setting.
This paper introduces a method of combining simplified analysis and numerical simulation. Meanwhile, since supply ship–offshore platform collision has a high frequency of occurrence and severe consequences, there are still few suitable methods for estimating its collision penetration. This study focused on the specific collision process of a supply ship stern and an offshore platform to predict the penetration depth of the collision under multiple conditions, and ultimately to achieve significant risk avoidance. The specific ideas of the proposed method are as follows. According to the simulation results, two key coefficients in different collision scenarios vary slightly. Therefore, with the results of typical numerical simulations, the two coefficients in different collision scenarios could be evaluated and used in simplified analysis based on the external dynamics and internal dynamics. Finally, the corresponding collision depths could be derived. The proposed combining method provides an efficient way of estimating collision penetration depths for multiple collision conditions in practical engineering, which is helpful for preliminary structural design in offshore structures in various possible collision risks.
3. Simplified Analysis Method of Collision Process between a Supply Ship and a Semi-Submersible Support Platform
In this section, the external dynamics model proposed by Liu [
35] was first applied to simplify the coordinates of the collision between the ship and the offshore platform. Next, dissipated energies under various collision conditions were calculated using external dynamics theory. Then, the deformed energy absorption formula of the structural components of the offshore platform is presented. Through the theoretical analysis via internal dynamics, the energy absorption formulas were reasonably combined according to the specific form of the structure in the collision area. The structure’s energy absorption and penetration curves under different collision conditions were obtained. Finally, the critical parameter to measure the collision severity and penetration depth could be calculated.
Figure 13 exhibits the detailed analysis process.
3.1. Theoretical Analysis Based on External Dynamics
In the collision model based on external dynamics [
35], some assumptions were made as follows:
- (1)
The collision process lasts for a very short period, while the collision force is extremely large, and other external forces can be ignored;
- (2)
Compared with the whole structure, the deformation area caused by collision is small, so the overall geometric configuration between the colliding bodies remains unchanged.
The collision mechanics model [
35] is shown in
Figure 14.
The collision occurred at point C. The collision surface was assumed as a tangential plane through point C, where represents the normal vector of the section, while and are in the section, in which points to the ship bow, and represents the normal direction of the plane formed by and . Two global coordinate systems were established with the center of gravity of each colliding body as the corresponding origin. The local coordinate system was established with collision point C as the origin.
3.1.1. Transformation Matrix and Coordinate Transformation
The general coordinate transformation formula for arbitrary-angle three-dimensional ship–ship collision [
35] is introduced as follows. The collision of the supply ship and the offshore platform analyzed in this paper had its own distinctive particularity. The section of the collision system coincided with the collision surface at the stern of the supply ship and the collision surface at the column of the offshore platform. Therefore, the
and
directions of the local coordinate system can be synchronized to the X, Y, and Z directions of the global coordinate system of the collided platform (see
Figure 15).
As the angle of impact is
, change the global coordinate system of the ship to the local coordinate system, which is also the global coordinate system of the offshore platform. The transformation matrix [
15] is displayed as follows:
When the initial relative velocity is
, the formulas of the dissipation of energy in three directions [
15] are as follows:
where ‘abs’ indicates calculating the absolute value and
is the restitution coefficient varying between 0 and 1, which is defined here by the ratio of the normal velocity of the colliding body before and after the collision, as shown in Equation (7). When
, there is no rebound, and the two colliding bodies stick together after the collision with the maximum kinetic energy loss; when
, it means a complete rebound without kinetic energy loss.
According to the simulation results shown in
Table 8, the value of the restitution coefficient is mainly related to the structure involved in the collision, with relatively little relationship with the collision condition. Accordingly, the collision restitution coefficient was uniformly evaluated as 0.45 in this research. This coefficient [
15] could be used to calculate the dissipated energy for different collision conditions.
3.1.2. Results of Dissipated Energy
The calculation results under various collision conditions based on the external dynamics had a deviation less than 5% compared with the obtained numerical simulation results, as shown in
Table 9. It implies that the analytical method of the external dynamics theory used in this paper is applicable to the calculation of the dissipated energy of the collision between the 5000 t supply ship and the 33,500 t support platform, and the selected restitution coefficient is relatively accurate. Meanwhile, we can conclude that under the condition of the same impact velocity, the dissipated energy would be almost similar. With increasing collision velocity, the dissipated energy also rises, indicating that the collision velocity is greatly affected in dissipated energy.
3.2. Theoretical Analysis Based on Internal Dynamics
Before the simplified analysis based on internal dynamics, the collision scene should be defined first, namely, the specific position of the rammed column, the speed, mass, and shape of the ship, the specific components of the structure in the rammed area and their characteristic sizes. Then, the form and quantity of the structural components involved in energy absorption are determined, and proper calculation formulas are determined according to reasonable combinations of various deformation modes. Finally, the curves of the energy absorption and penetration of the platform structure under different collision conditions are drawn to obtain the penetration of the impacted structure.
3.2.1. Basic Assumptions
In the actual collision scene, the dissipated kinetic energy of a collision system is mainly transformed into deformation energy and friction energy. Define
as the friction loss energy ratio coefficient, which is defined as friction energy
divided by dissipated energy
:
According to the simulation results of the energy loss shown in
Table 10, the friction energy ratio coefficient was found to vary slightly among different conditions. Accordingly, it could be determined as 0.21 when calculating the energy absorption in different collision scenarios.
Then, with the known and , friction energy can be derived. Through the energy conversion process, the total energy absorption can be deducted by the known friction energy and initial kinetic energy.
3.2.2. Deformation Modes of Basic Structural Components in the Offshore Platform
This part provides the relation of the energy absorption and penetration depth. The key point of the internal dynamics analysis is to determine the deformation mode of the structural components. The deformation patterns of the basic structures of the offshore platforms are introduced below.
(1) Shell plate subjected to a lateral area load (suitable for the collision between a ship stern and a plate) [
36]
As shown in
Figure 16, the plane of the stern was reduced to a rectangular plane with the size of
when the stern collided with the platform column. In this case, the impact force
and the structural energy absorption
were analyzed as follows.
When the ship stern collides with the platform column, the plane of the stern is reduced to a rectangular plane with the size of
. In this case, the relation of impact force
and structural energy absorption
with penetration depth
[
36] are:
where
means the penetration depth and
is typically assumed to be constant and taken as the average of the initial yield stress and ultimate stress. The notations are also suitable for Equations (11)–(16).
(2) The vertical compression model of the plate
Generally, the back of an outer plate has a strong rib frame, longitudinal girder, and other structures for the strength enhancement of the plate. The theoretical model presented by Hong [
37] is suitable for this kind of collision, and its solution principle is shown in
Figure 17. The expressions of collision force and structure energy absorption [
37] are:
(3) Collision of web and stringer intersections (T-shaped structure and cross structure)
In this part, a modified model [
36] was used to calculate the energy absorption of these two structures under pressure. The model principle is shown in
Figure 18. The average collision force
,
of the two structures and the energy absorption
and
of the structures [
36] are as follows:
where
is the characteristic length of T-shaped plate frame or cross plate frame and
is the side length of the T-shape plate frame or cross plate frame.
3.2.3. Penetration Analysis Based on Internal Dynamics
According to the above-mentioned equations, the curves of the structural energy absorption changing with the penetration depth were obtained by both internal dynamics, as shown in
Figure 19. Then, with the known curves and energy absorption, the penetration depths in different conditions could be calculated.
Collision conditions SP1, SP2, and SP3 refer to the rectangular stern colliding with the strong frame of the column, and the energy-absorbing components involved in these impacted areas are the combination of the rectangular plate structure, a cross structure, and two T-shape structures. Collision condition SP4 refers to the rectangular stern colliding with the position between the two strong frames of the column, and the energy absorbing components involved in the impacted area are the combination of the rectangular plate structure and three stringer structures. Collision condition SP5 refers to the rectangular stern impacting the side of the column, and the energy absorbing structure involved in this collision area is the combination of the rectangular plate structure and two cross structures.
In the S-SP1,2,3 and S-SP5 conditions, the red curve of the internal dynamics method was higher for lower energy impacts with an energy absorption below 25 MJ compared to the blue curve of the numerical simulation. Nevertheless, it is in better accordance with the numerical simulation for higher energy impacts above 25 MJ until the penetration depth reached 0.9 m or more. In the S-SP4 case, the internal dynamics approach was about 0.05 m higher for penetration depths for energy absorptions greater than 18 MJ compared to the numerical simulations. Furthermore, the error level was acceptable enough for practical engineering. We concluded that when the penetration depth was below 0.4 m, which is the initial stage of the collision process, the two curves were quite different by the internal dynamics model and simulation. This is because most of the formulas used in the internal dynamics theory are based on the assumption of large deformation plasticity dynamics, so the resulting accuracy is relatively acceptable for extensive deformation conditions. For extremely low energy collisions, elastic energy plays a vital role in the collision process, and the corresponding analytical model is not suitable.
In general, the red curves above were close to the numerical ones for the high-energy collision conditions, which are the potentially hazardous conditions we are concerned with. More importantly, the penetration depths obtained by the proposed simplified method were nearly proven to match the numerical simulation results. It is feasible to assume constant essential parameters for two specific floating bodies and then use the superposition method of failure structures for penetration depth estimation. In summary, the calculation accuracy of the proposed method could reach the level of accuracy of the full numerical simulation method. Due to the simplified algebraic computation, the final result costs significantly decreased with time compared to the numerical simulation when numerous different conditions were considered. This indicates the advantage of the proposed combined method.
The compared penetration depths based on internal dynamics and simulation are displayed in
Table 11. It can be seen that under the SP2 collision condition, the deviation was substantial. This is because the initial kinetic energy of the collision system under the SP2 collision condition was small, which belongs to the low-energy collision. In contrast, the deviation of the penetration depth under the other collision conditions was smaller than 15%.
Therefore, the presented simplified method could calculate the penetration depth based on two key coefficients obtained by the simulation. For large-energy collisions, the method is acceptable for the preliminary estimation of the penetration depth.