1. Introduction
The increasing concentration of carbon dioxide (CO
2) in the atmosphere is recognized as one of the major contributors to global warming and climate change. The current levels of CO
2 are unprecedented in human history, and they have been increasing at an alarming rate over the past few decades [
1]. The consequences of this trend are already visible in the form of rising sea levels, more frequent extreme weather events, and biodiversity loss, among others [
2]. Therefore, finding efficient ways to reduce CO
2 emissions and mitigate its harmful effects has become a major challenge for scientists globally.
One promising approach is to use CO2 as a feedstock to produce valuable chemicals, fuels, and materials through various chemical transformations. This concept, known as carbon capture and utilization (CCU), has gained significant attention in recent years due to its potential to address both the environmental and economic challenges associated with CO2 emissions.
Traditional methods for CO
2 utilization include chemical and biological processes, such as chemical absorption [
3], catalytic hydrogenation [
4], and microbial conversion [
5]. However, these methods suffer from low conversion efficiency, high consumption of energy, and limited scalability. Therefore, there is a need to explore new and innovative approaches that can overcome these limitations and enable the sustainable utilization of CO
2.
Plasma-catalytic decomposition of CO
2 is a promising alternative, which combines the advantages of both plasma and catalysis to achieve high conversion rates and selectivity. Plasma can provide the high-energy electrons, ions, and radicals needed to activate CO
2 molecules [
6,
7,
8], while catalysts can enhance the adsorption, activation, and reaction of CO
2 on their surfaces [
9,
10,
11]. Moreover, plasma-catalytic systems can be operated at ambient conditions, making them more energy-efficient and environmentally friendly than traditional methods.
Barrier discharge or dielectric barrier discharge (DBD) is commonly used for the plasma-assisted catalytic decomposition of CO
2 due to the simplicity of the reactor and low operating temperature (from 20 to 150 °C) [
12,
13,
14]. Such a plasma-catalytic setup consists of two coaxial electrodes, between which the electric discharge is generated [
15,
16]. The catalytic material is packed between the electrodes (in the discharge zone), so the plasma and catalyst may interact with each other. The micro-discharges, which are generated between the catalyst particles, may modify the catalyst properties [
17]. To achieve efficient plasma-catalytic decomposition of CO
2, various catalysts and dielectric materials have been applied to barrier discharge. For instance, CO
2 conversion was enhanced in the presence of BaTiO
3 or CaTiO
3 [
18,
19,
20,
21], which is explained by the higher plasma electron density inside the packed bed. In fact, such materials play a more “discharge modifier” role rather than “catalytic”. In a traditional meaning, two main groups of substances are attractive as potential catalysts. One of them is a group of metal oxides possessing oxygen vacations in the structure, e.g., CeO
2, which has gained much attention as a catalyst due to its crystal defects and oxygen storage capacity [
22]. Such properties make it possible to conduct various catalytic reactions involving CeO
2, such as methanol oxidation [
23], CO
2 reduction [
24], water splitting [
25], various photocatalytic reactions [
26], diesel soot abatement [
27], and many more. When introduced inside the CeO
2-packed discharge zone during plasma-catalytic CO
2 dissociation, the carbon dioxide molecule is activated by plasma electrons. Then the molecule is adsorbed by the oxygen vacancy V
o of the CeO
2 catalyst with consequent C=O bond cleavage producing CO. The oxygen atom adsorbed on the vacancy is then desorbed from the catalyst surface; the catalytic cycle is repeated [
28].
Another type of catalytic substance for plasma-catalytic CO
2 dissociation is metal oxides with basic properties (e.g., MgO, CaO). Since CO
2 is an acidic oxide, it reacts readily with molecules possessing basic properties. Basic sites of MgO and CaO may enhance the CO
2 chemisorption on the catalyst surface and therefore raise the plasma-catalytic CO
2 conversion [
29,
30,
31].
A combination of two types of oxides (CeO
2 with oxygen vacancies and basic metal oxides) in a single catalyst may be useful, as it would enhance the CO
2 adsorption on the catalyst surface with subsequent decomposition. However, no study on the synthesis and plasma-catalytic properties has been reported in the literature currently. To reveal the possible synergetic effect for plasma-catalytic CO
2 decomposition, we studied combined MgO–CeO
2 and CaO–CeO
2 catalysts. Our group has conducted a preliminary study, which showed the advantage of such a catalyst compared with a mono-oxide catalyst [
32]. In the present work, we aim to investigate the plasma-catalytic CO
2 decomposition process in the presence of MgO and CaO-promoted CeO
2 catalysts. The main goal of this study is to establish the key characteristics, which determine the activity and stability of such catalysts.
2. Materials and Methods
2.1. Materials
All reagents were purchased from commercial suppliers and used without further purification. Cerium nitrate (LLC “Tsentr Tekhnologyi Lantan”, 99%), magnesium acetate (JSC “Vekton”, 99%), and calcium nitrate (JSC “Lenreaktiv”, 98.5%) were used as metal oxides precursors. Metal salt solutions were impregnated on a γ-Al2O3 support (0.63–1.00 mm fraction), which was obtained by the extrusion of Pural SB boehmite (Sasol, 99%). CO2 (JSC “Moscow Gas Refinery Plant”, 99.5%) was used as a feed, and Ar (JSC “Moscow Gas Refinery Plant”, 99.993%) was used as a carrier gas in the gas chromatograph.
2.2. Catalysts Preparation
Catalysts were prepared using the wetness impregnation technique. In a typical synthesis, 2.29 g of Ce nitrate was dissolved in 7.3 cm
3 of distilled water and added to the 8.1 g of γ-Al
2O
3 support. The impregnated support was dried at 60 °C for 2 h, 80 °C for 2 h, 90 °C for 2 h, 100 °C for 2 h, and then calcined in a muffle furnace at 400 °C for 3 h. Catalysts with two metal oxides (MgO–CeO
2 and CaO–CeO
2) were prepared using a two-step impregnation procedure. In the first step, CeO
2/Al
2O
3 was prepared similarly to the technique described above. Then, CeO
2/Al
2O
3 was impregnated with a solution of a second metal salt with further drying and calcination. The catalysts prepared were denoted as follows (
Table 1).
2.3. Catalysts Characterization
The surface characteristics (SBET, Vpores, dpores) were determined using a Belsorp miniX (Microtrac MRB) instrument. Before analysis, the samples were degassed at 300 °C and 10 Pa for 8 h. To calculate the surface area, the BET method was applied with adsorption data in the range of relative pressures (P/P0) of 0.05−0.20. The total pore volume was calculated based on the amount of adsorbed nitrogen at a relative pressure P/P0 = 0.95.
Powder X-ray diffraction (XRD) was used to determine the phase composition of the catalysts. The X-ray diffractograms were obtained for a range of 10–100° 2θ by using a Rigaku Rotaflex RU-200 diffractometer (CuKα radiation) equipped with a Rigaku D/Max-RC goniometer (a rotation speed of 1°/min; a step 0.04°). The identification of diffractograms was carried out using the PDF-2 ICDD database of powder diffraction patterns.
The average size (
D) of crystallites was calculated by the Scherrer equation:
where
D is the crystallite size,
λ is the wavelength of the Cu–Kα radiation,
K is a constant and its value is taken as 0.9, θ is the diffraction angle [rad], and
β is the full-width at half maximum (FWHM) [rad].
The X-ray photoelectron spectroscopy (XPS) measurements were performed using a «PREVAC EA15» electron spectrometer. In the current work, AlKα (hν = 1486.74 eV, 150 W) was used as a primary radiation source. The pressure in the analytical chamber did not exceed 5 × 10−9 mbar during the spectra acquisition. The binding energy scale was pre-calibrated using the positions of Ag3d5/2 (368.3 eV) and Au4f7/2 (84.0 eV) from silver and gold foils, respectively. The peaks were deconvoluted using PeakFit software set to the Shirley background subtraction, followed by peak fitting to Voigt functions with an 80% Gaussian and 20% Lorentzian character.
The content of elements (Al, Si, Ce, Mg, Ca) was measured with an X-ray fluorescence spectrometer: ARL Perform’x Sequential XFR (Thermo Fisher Scientific, Waltham, MA, USA) equipped with 2500 W X-ray tube. Before analysis, the samples were ground and pressed into a tablet with H3BO3.
The basicity of the catalysts was determined by the CO2-temperature programmed desorption (TPD-CO2) method using USGA-101 (LLC “Unisit”) equipment. The catalyst sample was placed into a quartz reactor and treated in a flow of He (JSC “Moscow Gas Refinery Plant”, 99.995%) at 512 °C for 40 min to remove water and oxygen from the catalyst surface. A saturation was performed with CO2 (5% CO2–95% He, LLC “NII KM”) at 60 °C for 24 min. The physically adsorbed CO2 was removed at 102 °C in the flow of He (30 mL/min) for 60 min. An analysis was performed in the flow of He in the temperature range of 100–800 °C (heating rate 7 °C/min). The registration of desorbed CO2 was carried out with a thermal conductivity detector.
2.4. Plasma-Catalytic Experiments
The investigation of catalytic activity was carried out using an experimental plasma-catalytic unit (
Figure 1). A quartz tube (16 mm diameter, 2 mm wall thickness) was used as a reactor. A steel rod with a screw thread (8 mm diameter) was applied as an inner (high voltage) electrode. A stainless steel mesh (0.5 mm mesh size, 80 mm length) was placed on the outer wall of the quartz tube and served as a ground electrode. The discharge gap was 4 mm. The catalyst was placed into the reactor and fixed with mineral wool on both ends of the catalyst bed. The ceramic beads were used as an inert packing material for comparison with the catalysts prepared. Carbon dioxide was injected into the reactor using a mass flow gas controller RRG-20 (LLC “Eltochpribor”, Russia). The CO
2 flow rate was kept at 17 mL/min for all experiments. A high voltage generator with 23 kHz frequency was used as a power source. The discharge voltage and current were registered with a TDS 2012B oscilloscope (Tektronix, Beaverton, OR, USA). Plasma-absorbed power was calculated from the area of the Lissajous figure and was 5–9 W depending on the catalyst type being put inside the reactor. Gaseous products were analyzed using a gas chromatograph PIA (LLC “NPF MEMS”, Samara, Russia), with a thermal conductivity detector, and equipped with Hayesep N adsorbent column (
l = 2 m) and molecular sieves 13Å column (
l = 2 m).
The conversion of CO
2 (X) was calculated as
where ν(CO
2)
inlet is the quantity of CO
2 which is put into the reactor, ν(CO
2)
outlet is the quantity of CO
2 in the gas sample.
Plasma-absorbed power was calculated from the Volt-Coulomb characteristic (Lissajous figure) of the discharge as [
33,
34]:
where
u(
t) is the discharge voltage,
i(
t) is the discharge current,
Cn is the value of the capacitor included in series with the discharge tube,
uc(
t) is a voltage on the
Cn,
T is the period of the applied voltage,
f is a frequency of the applied voltage,
A is the area of the Lissajous figure.
The energy efficiency of the process was calculated as
where
is inlet CO
2 flow rate [mol/s],
is the enthalpy of C=O bond cleavage, which is 283 kJ/mol.