Preparation of Titanium Carbide by Carburisation of Titanium Dioxide
Abstract
:1. Introduction
2. Materials and Methods
3. Results
3.1. Thermodynamic Calculation
3.2. Effect of Temperature
3.3. Carbon Content
3.4. Holding Time
3.5. Carburisation Rate
4. Discussion
4.1. Reduction Route
4.2. Micro-Morphology
5. Conclusions
- The temperature, carbon content, and time are three important factors in the preparation of TiCxO1−x. Increasing the temperature provides heat for the reaction and promotes the diffusion of carbon into the surrounding titanium oxide, triggering the reaction. The appropriate carbon content is crucial for the preparation of carbides. A lower amount of carbon content yields only a small quantity of carbides, whereas an excessive carbon content results in a surplus of carbon and subsequently increased costs for separation. In addition, TiCxO1−x was prepared with a molar ratio of TiO2/C = 1:3 at a temperature of 1500 °C for a duration of 10 h.
- The intermediate phases Magnéli and Ti3O5 were not detected; they were attributed to the fast reduction rate of TiO2 to Ti2O3, which does not mean that Magnéli and Ti3O5 were not produced during the reaction, and the titanium oxides were reduced stepwise. All of TiO2 was reduced to Ti2O3, suggesting that the reduction ended and was followed by the carburisation of Ti2O3. In addition, the synthesis of titanium carbide involves the main reduction path: TiO2–Magnéli–Ti3O5–Ti2O3–TiCxO1−x.
- As the temperature rises from 1300 °C to 1500 °C, the amount of carbide increases. The microscopic morphology of the material gradually deviates from the original smooth and dense cake-like structure, which becomes rough and porous. After the abundant formation of carbides, the material displays a porous layered structure of carbides, which is completely separate from the original structure.
- Temperature has a greater effect on the carburisation ratio compared to time. At a temperature of 1400 °C, with a holding time ranging from 2 h to 10 h, the carburisation ratio increases from 18.37% to 36.09%. At 1500 °C, the carburisation ratio increases from 51.43% to 77.57%. Overall, increasing the temperature and time favours the generation of titanium carbide.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Temperature (°C) | Time (h) | TiC (wt%) | TTi (wt%) |
---|---|---|---|
1400 | 2 | 11.02 | 48 |
1400 | 4 | 15.57 | 51 |
1400 | 6 | 20.74 | 52 |
1400 | 8 | 23.62 | 53 |
1400 | 10 | 23.91 | 53 |
1500 | 2 | 36 | 56 |
1500 | 4 | 50 | 61 |
1500 | 6 | 56 | 63 |
1500 | 8 | 62 | 65 |
1500 | 10 | 64 | 66 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
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Lv, T.; Tian, F.; Hu, T. Preparation of Titanium Carbide by Carburisation of Titanium Dioxide. Processes 2024, 12, 102. https://doi.org/10.3390/pr12010102
Lv T, Tian F, Hu T. Preparation of Titanium Carbide by Carburisation of Titanium Dioxide. Processes. 2024; 12(1):102. https://doi.org/10.3390/pr12010102
Chicago/Turabian StyleLv, Tingting, Fang Tian, and Tu Hu. 2024. "Preparation of Titanium Carbide by Carburisation of Titanium Dioxide" Processes 12, no. 1: 102. https://doi.org/10.3390/pr12010102
APA StyleLv, T., Tian, F., & Hu, T. (2024). Preparation of Titanium Carbide by Carburisation of Titanium Dioxide. Processes, 12(1), 102. https://doi.org/10.3390/pr12010102