Development and Performance Analysis of a Low-Cost Redox Flow Battery

Redox Flow Batteries (RFBs) offer a promising solution for energy storage due to their scalability and long lifespan, making them particularly attractive for integrating renewable energy sources with fluctuating power output. This study investigates the performance of a prototype Zinc-Chlorine Flow Battery (ZCFB) designed for low-cost and readily available electrolytes. The ZCFB utilizes a saltwater electrolyte containing ZnCl₂ and NaCl, paired with a mineral spirits catholyte. The electrolyte consists of a 4 M ZnCl₂ and a 2 M NaCl solution, both with a pH of 4.55. The anode was a zinc metal electrode, while the cathode comprised a porous carbon electrode on a titanium grid current collector. The cell volume was approximately 4.0 mL, with separate reservoirs for the NaCl/H₂O and mineral spirits electrolytes. Experiments were conducted under constant current conditions, with a 0.2 A charging current and a 5 mA discharge current chosen for optimal cell voltage. The study analyzed the relationship between voltage, current, power, and capacity during both charging and discharging cycles. Results from multiple charge/discharge cycles found that the current density of the battery is around 62.658 mA/cm² with an energy capacity average of 1.2 Wh. These findings can contribute to the development of more efficient and practical ZCFBs, particularly for applications requiring low-cost and readily available electrolytes.