Optimization of Combustion Parameters in the Fire Tube of Water Jacket Heating Furnace Based on FLUENT
Abstract
:1. Introduction
2. Simulation Setup
2.1. Physical Model of the Fire Tube
2.2. Mesh Division and Independence Verification
- Grid division
- 2.
- Mesh independence verification
2.3. Subsection
- Boundary conditions
- 2.
- Computational models
- 3.
- Hypothetical conditions
3. Analysis of Calculation Results
3.1. Optimization of Fuel Dosage
3.1.1. Analysis of Velocity Field Characteristics
3.1.2. Analysis of Temperature Field Characteristics
- Influence on the temperature field in the fire tube
- 2.
- Influence on the inner wall temperature of the fire tube
3.1.3. Analysis of Concentration Field Characteristics
- O2 concentration field
- 2.
- CH4 concentration field
3.2. Optimization of Air Dosage
3.2.1. Analysis of Velocity Field Characteristics
3.2.2. Analysis of Temperature Field Characteristics
- Influence on the temperature field in the fire tube
- 2.
- Influence on the inner wall temperature of the fire tube
3.2.3. Analysis of Concentration Field Characteristics
- O2 concentration field
- 2.
- CH4 concentration field
4. Conclusions
- The fuel dosage can improve the heating efficiency of the fire tube heating furnace. The fuel consumption was set at 110 m3/h, 130 m3/h, 150 m3/h, 170 m3/h, and 190 m3/h for the simulation and comparative analysis. It was found that when the fuel dosage is 170 m3/h, the fuel combustion in the fire tube is the most intense, the fuel combustion temperature is the highest, and the average temperature of the inner wall of the fire tube is the highest under the fuel dosages, so the thermal efficiency is the highest when the fuel dosage is 170 m3/h.
- The air dosage can increase the fuel diffusion combustion speed and significantly improve the heating efficiency. In this paper, the air dosage is represented by the excess air coefficient, which adopts values of 1.05, 1.10, 1.15, 1.20, 1.25, and 1.30 for the simulation and comparative analysis. It is found that when the excess air coefficient is 1.25, the flame temperature in the fire tube is the highest, and the fuel combustion is the most intense. However, when the excess air coefficient is 1.25, the inner wall temperature of the fire tube is low, and the heat transfer effect is not good. When the air coefficient is 1.15, the inner wall temperature of the fire tube is the highest and the heat transfer effect is the best, so the air coefficient is 1.15 and the heat efficiency is the highest.
- In terms of improving thermal efficiency, this paper gives priority to optimizing operation parameters. A simulation analysis is carried out based on the actual operation parameters of an on-site heating furnace, and it is optimized that when the fuel consumption is 170 m3/h, the air consumption is based on the theoretical value of combustion, and the air excess coefficient is 1.15, the comparison is made with the actual operation parameters of the original site. The diffusion combustion speed is 2.25 m/s faster, the average temperature of the inner wall of the fire tube is 12 K higher, the heat transfer effect is the best, and the maximum combustion temperature in the fire tube is reduced by 11 K, reducing the risk of high temperature.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
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Lu, M.; Tian, Y.; Wang, J.; Lv, C. Optimization of Combustion Parameters in the Fire Tube of Water Jacket Heating Furnace Based on FLUENT. Processes 2025, 13, 190. https://doi.org/10.3390/pr13010190
Lu M, Tian Y, Wang J, Lv C. Optimization of Combustion Parameters in the Fire Tube of Water Jacket Heating Furnace Based on FLUENT. Processes. 2025; 13(1):190. https://doi.org/10.3390/pr13010190
Chicago/Turabian StyleLu, Mei, Yuan Tian, Jie Wang, and Congmin Lv. 2025. "Optimization of Combustion Parameters in the Fire Tube of Water Jacket Heating Furnace Based on FLUENT" Processes 13, no. 1: 190. https://doi.org/10.3390/pr13010190
APA StyleLu, M., Tian, Y., Wang, J., & Lv, C. (2025). Optimization of Combustion Parameters in the Fire Tube of Water Jacket Heating Furnace Based on FLUENT. Processes, 13(1), 190. https://doi.org/10.3390/pr13010190