1. Introduction
Snack bars (SBs), well-known as cereal bars, have been commonly consumed worldwide because they provide instant energy and are convenient to carry around. SBs moderate direct hunger and influence people’s nutritional status, which is commercially and nutritionally interesting [
1]. Most consumers care for their diet and health. Thus, eating SBs can be a source of intake of beneficial nutrients, such as fiber, protein, minerals, and vitamins [
2].
SBs are common oat (
Avena sativa)-based products, a cereal technological feature that also supplies health benefits and cholesterol-lowering properties associated with β-glucan, a soluble-type dietary fiber [
3]. However, oat-based SBs are typically deficient and limited in their amino acid profile, especially in threonine and methionine. This condition can be improved by adding complementary protein sources such as legume or animal proteins (good sources of threonine and methionine), increasing the protein and fiber content and improving the bioactive content in the product [
4].
Animal and plant proteins have different effects on muscle health. In addition, dietary proteins from different food sources are usually different in their protein content, amino acid composition, and protein digestibility. Animal-based foods are the primary source of high-quality protein. Previously, studies have shown that higher animal protein intake is associated with greater muscle mass and less muscle loss in older Americans and Europeans [
5].
Functional compounds in animal and plant-based food products and by-product supplementation have been developed by food industries [
6]. One of the cases is in Nile tilapia (
Oreochromis niloticus) industries. Tilapia is one of the main freshwater fish species that have a significant contribution to global aquaculture growth. In the tilapia fillet industry, the fillet yield is approximately 30%, whereas the other parts of tilapia, tilapia by-products, are identified as waste or under-utilized biomaterials. Waste management could be a strategy to reduce food waste’s economic, social, and environmental impacts. It can reduce food wastage, redistribute unsold or excess food, and recycle/treat food waste/by-products [
7].
Tilapia dry powder (TDP) from the frame with meat fit to bones is relatively easy to prepare. This powder is not only affordable but also containing high-quality nutrients, incredibly high levels of essential amino acids (histidine, lysine, threonine, methionine, valine, and leucine) and polyunsaturated fatty acids (alpha-linolenic acid (C18:3n3), eicosatrienoic acid (C20:3n3), gamma-linolenic acid (C18:3n6), and docosadienoic acid (C22:2) [
8]. More importantly, another alternative option to reuse the waste is to process the frames with enzymatic hydrolysis and powder them into tilapia hydrolysate powder (THP). In our previous work, regarding the combination of proteomic techniques and in silico analysis, enzymatic hydrolysis can regenerate and change the functional and physicochemical attributes of the food product. Subsequently, there is an idea to carry on the nutritive value of the hydrolyzed proteins and make healthier products. The high nutritional value of the hydrolysates was shown by their protein contents and amino acid profiles [
9,
10]. In addition, an in vitro assay of the hydrolysates and peptide fractions demonstrated varying bioactivities, including ACE inhibitory, DPPH radical scavenging, reducing power, and antibacterial activities [
11].
To conclude, SBs can be important vehicles for transporting these ingredients and providing bioactive compounds to the human diet [
12]. Consequently, this paper aimed to evaluate tilapia fish by-products as a novel food ingredient to analyze different physicochemical and functional properties among SBs enriched with TDP and THP. Meanwhile, considering the importance of cooking method diversification on enriched food products, the effects of different cooking methods, baking and no baking, on the physicochemical and functional properties (including the antioxidant, ACE inhibitory, and antibacterial activities) of the enriched SB production were investigated and compared.
2. Materials and Methods
2.1. Materials
Tilapia (Oreochromis niloticus) frames were collected for research purposes from a local seafood processing plant (Fortune Life Company, Kaohsiung, Taiwan) and kept in −20 °C until further use. Bromelain enzyme specialty for food and beverages was purchased from Amano enzyme Inc. (Nagoya, Japan). For SB production, all of the materials were commercial products composed of whole oat (Quaker), fine oat flakes (Quaker), rice flakes (Kellog’s), jumbo raisins (Trygood’s—beans group), Fructose (Fong Leng), and crystal sugar. Two commercial snack bars, Nestle (Brand A) and Nature Valley (Brand B), were used to compare with the developed bars. For chemical materials, ACE from rabbit lung (≥2 units/mg protein) and the substrate N-(3-[2-furyl]acryloyl)-phenylalanylglycylglycine (FAPGG) and DPPH (2,2-diphenyl-1 picrylhydrazyl were purchased from Sigma Aldrich. Microorganisms were initially purchased from Bioresource Collection and Research Center (BCRC), Taiwan. Escherichia coli BCRC 10675 and Staphylococcus aureus BCRC 10780 cultures were prepared from the Microbiology Laboratory, Department of Food Science, NTOU. Muller Hinton agar was prepared for antibacterial activity analysis by combining Mueller Hinton Broth and 1.5% Bacto Agar from Difco Culture Media (Franklin Lakes, NJ, USA). Other used chemicals and reagents were of analytical grade.
2.2. Preparation of Tilapia by-Product Dry Powder (TDP)
Tilapia frames were washed with water and cleaned to minimalize the contamination during transportation and handling. Then, the frames were steam-cooked for about 10–20 min to remove the meat that adhered to the bones. After completing the cooking process, the meats and the frames were then heat-treated with the frying pan for 1–2 min to remove excess moisture. The cooked meats and frames were ground and dried in a hot air oven at 60 °C for 12 h with water activity (Aw) measure at 0.3. The dried frames were powdered using a mixer and packed in airtight containers [
13].
2.3. Preparation of Tilapia by-Product Hydrolysate Powder (THP)
The tilapia by-product hydrolysate powder (THP) was made with thaw-minced tilapia by-product (frames), which thawed overnight in a cold room (4 °C), then 15% w/v of minced sample was taken in the beaker. An equal volume of distilled water was added, and the mixture was cooked for 30 min (to inactivate the enzyme in the raw material), and further cooled to 55 °C, and pH was adjusted to 6.5–6.8 using 1N HCl. After that, 0.5% bromelain enzyme (Amano enzyme Inc., Japan) was added to the cooked sample, which was then kept in a water bath. Moreover, the hydrolysis reaction was continued at 55 °C for 45 min. The hydrolyzed mixture was heated up to 80 °C for 15 min, and the aqueous portion was separated by filtration and centrifugation (2000× g). The residue was insoluble matter during the hydrolysis process and was discarded. Finally, the aqueous hydrolysate was subjected to freeze-drying. The freeze-dried tilapia frame hydrolysates were stored in an airtight container until further use.
2.4. Preparation of Snack Bars (SBs)
Snack bars (SBs) were prepared using tilapia by-product dry powder (TDP) and tilapia hydrolysate by-product powder (THP) supplementation. The SB formulation was adapted from the reported SB recipe with some modifications [
14]. The SB formulation (
Table 1) was previously tested for complete agglomeration of solid ingredients. The details of the snack bars processing method are shown in
Figure 1. Binding ingredients (fructose, crystal sugar, and raisins) and dry ingredients were mixed and heated at 60 ± 3 °C. The dough was made into a rectangular shape with aluminum molds. Two common ways of processing were used, baking and no baking (cooling at room temperature).
The processing approaches of SB formulations were cooked and baked or cooled at room temperature. Each SB formulation was homogenized and mixed well. Nutritional values, including the moisture, lipid, protein, and ash contents, were determined by AOAC methods. Carbohydrate content was estimated as the difference between 100% and the sum of the moisture, protein, ash, and lipid contents. Energy value was calculated as energy value (kcal/100 g) = 4 × protein% +9 × lipid% + 4 × carbohydrate% [
15].
2.5. Color Determination
L*, a*, and b* color parameters were analyzed using Tokyo Denshoku TC-1800MK-II Colorimeter (Shinjuku, Tokyo, Japan). Additionally, chromaticity coordinates (a* and b*) were used to calculate chroma (C*) and hue angle (H°). The equation determined the total color difference (ΔE) between enriched SBs formulations and control group (without tilapia powder addition):
2.6. Texture Measurement
Texture measurements, including the hardness, brittleness, and stiffness, were performed using a TA-HD texture analyzer XT-RA (Stable Micro Systems, Vienna Court, Surrey, United Kingdom) with a 10 kg load cell and crosshead speed of 1.67 mm/s. Brittleness was measured as the initial fracture distance (mm). Stiffness was calculated as breaking force divided by distance [
16].
2.7. Angiotensin I Converting Enzyme (ACE) Inhibitory Activities Test
Angiotensin I converting enzyme (ACE) inhibitory activities were measured by using N-[3-(2-furyl) acryloyl]-L-phenylalanyl glycyl glycyl (FAPGG) as the synthetic substrate for ACE. The modified method was based on the combination of reported assays from [
17,
18]. FAPGG and the sample were prepared in 50 mM Tris-HCl buffer to contain 0.3 M NaCl and adjusted to pH 7.5. A 170 µL aliquot of 0.5 mM FAPGG was mixed with 10 µL of ACE (0.5 U/mL, last activity of 25 mU) and 20 µL of sample. The decreased absorbance at 345 nm was measured at regular intervals (every 3 min) for 30 min at 37 °C using a Synergy H4 microplate reader (Biotek Instruments, Winooski, VT, USA). Tris-HCl buffer was used instead of sample solution as a control. ACE activity was expressed as the rate of reaction (ΔA/min), and inhibitory activity was calculated as follows:
where ΔAmin−1(sample) and ΔAmin−1(control) are ACE activity in the presence and absence of the peptides, respectively.
2.8. DPPH Radical Analysis
DPPH radical analysis was determined based on the combination of the previous methods used by [
19,
20]. The sample was first prepared by dissolving 5 mg of SBs in 5 mL of 0.1 M sodium phosphate buffer (pH 7). One hundred microliters of the sample was mixed with 100 µL of DPPH (0.1 mM, dissolved in methanol) in a 96-well plate and incubated in a dark place for 30 min. The absorbance was measured by using multiple readers (Multiskan Go, Thermo Fisher Scientific, Waltham, MA, USA) at 517 nm. Double distilled water (ddH2O) was used for the control sample, and vitamin C was used as the positive control. Ultimately, DPPH radical scavenging activity was calculated using the following equation:
2.9. Microbiological Test
Previously, defatted SBs were dissolved first with dimethyl sulfoxide (DMSO) solution according to the desired concentration (1 mg/mL) with three replications at each concentration [
21]. The Kirby–Bauer disk diffusion method was applied to measure the antibacterial activity of the collected samples. Lawns of two bacterial test suspensions (
Escherichia coli BCRC 10675 and
Staphylococcus aureus BCRC 10780 cultures) were prepared using the log-phase cells (the culture turbidity was compared to the 0.5 McFarland standard equivalent to 105 cells/mL) on the Mueller–Hinton agar (MHA). The wells were prepared with a borer on the MHA. The corresponding wells were injected with 10 mg/mL of the crude samples. Negative controls used buffered sterile peptone water, and positive controls used chloramphenicol (10 μg). After the plates were then incubated at 37 °C for 15 h, the observation was done by evaluating the appearance of inhibition zones [
22].
2.10. Statistics Analysis
The data were processed and analyzed with the statistical software SPSS version 25.0.0 for Windows (SPSS, Chicago, IL, USA). Analytical determinations for the samples were performed in triplicate, and standard deviations were reported. Tukey’s test ascertained a comparison of the means at a 5% significance level by analysis of variance (ANOVA). Pearson correlations were used to correlate the physicochemical properties. Principal component analysis (PCA) was carried out to evaluate the relationships among the studied properties and visualize the similarities between them.
4. Conclusions
In this study, SBs were prepared with the addition of tilapia dry powder and tilapia hydrolysate powder. From the physical point of view, baked SBs had higher hardness than unbaked SBs. However, baked SBs showed darker colors because of caramelization’s browning compounds. The addition of these materials to SBs enhanced the nutritional value of the products by increasing the protein and fat content and influence the energy produced. In these SBs, all samples exhibited potential for DPPH scavenging activity, ACE inhibitory activity, and antibacterial activity. In particular, SB + THP showed the highest activity. More functional properties were observed in SB + THP because of the bioactive peptides from THP. However, SB + TDP was still recommended for production due to the convenience of preparation with good functional properties. Principal component analysis reported that physicochemical and functional properties contributed 83.73% to overall quality and were separated into four principal components: nutraceutical pigmentation, physical characteristics, nutritional value, and greater dehydration. It is suggested that tilapia by-product powders (both TDP and THP) can be alternative options for adding nutraceutical values to food products.