1. Introduction
Zanthoxylum bungeanum originated in China [
1], belonged to Rutaceae Zanthoxylum Linn. and was one of the main condiments in China. Zanthoxylum seasoning oil, as one of the processed products of
Zanthoxylum bungeanum, is popular among consumers [
2]. As a seasoning oil, Zanthoxylum seasoning oil should have a good flavor while meeting the standards of vegetable oil. Therefore, volatile flavor compounds were also an important criterion to evaluate the quality of Zanthoxylum seasoning oil. The Heracles II Rapid Gas Phase electronic nose is a new type of gas flavor analysis system [
3]. The processing speed is fast and simple and the cost is optimal [
4]. It is widely used to identify volatile flavor substances in fruits, grains, milk and vegetables [
5,
6,
7].
Most of the Zanthoxylum seasoning oil sold in the market today was made by directly soaking peppers in vegetable oil. However, in the previous research on the processing of Zanthoxylum seasoning oil, it was found that the numb taste and aroma components would be partially lost during its processing and storage [
8], both of which were important indicators for the quality evaluation of Zanthoxylum seasoning oil. Therefore, how to increase the aroma of Zanthoxylum seasoning oil and its persistence of numb taste was particularly important. At present, apart from the oil immersion method, the main methods for extracting Zanthoxylum oil from Zanthoxylum include microwave-assisted extraction [
9], ultrasonic assisted extraction [
10], and supercritical CO
2 extraction. However, the operation of microwave-assisted extraction is relatively complex, and the ultrasonic-assisted extraction method requires the addition of organic solvents, which can easily cause solvent residues. The supercritical CO
2 extraction method has high safety, no solvent residues, and less loss of flavor substances in Zanthoxylum, but the cost is high. In order to increase the aroma of Zanthoxylum seasoning oil, the experiment mainly adopts two ways, one is to add a Maillard reaction, and the other is to use cold pressing technology.
The essence of the Maillard reaction is the reaction between a carbonyl group and the amino group [
11]. It was a kind of complex reaction that can produce a variety of different flavor compounds in various ways [
12,
13]. The Maillard reaction can be divided into three stages. The first stage was the condensation reaction between reducing sugars and amino acids. The second stage was an Amadori or Heyns rearrangement. The final stage mainly involved flavor formation, in which amino compounds undergo a series of reactions (e.g., decomposition, cyclization, polymerization, etc.) to form a series of aromatic compounds [
14,
15]. These aromatic compounds constitute the characteristic flavors produced by the Maillard reaction.
In the process of the Maillard reaction, different substrates and catalytic conditions will produce different flavors, which are widely used in food processing and industrial production, mainly involving flavor, vegetable meat, seasoning bases, etc. In addition, the Maillard reaction is also widely used in oil processing, such as fragrant rapeseed oil [
16,
17], fragrant sunflower oil [
18], fragrant sesame oil [
19], etc. However, there was no report on the preparation of fragrant Zanthoxylum seasoning oil based on the Maillard reaction.
In addition to the Maillard reaction, cold pressing was also a new method for preparing Zanthoxylum seasoning oil, which could retain the volatile flavor compounds in
Zanthoxylum bungeanum very well. In the cold pressing method, Zanthoxylum seasoning oil was usually made from fresh pepper by pressing at low temperatures (≤65 °C) [
20]. However, there is no report on the cold pressing technology of Zanthoxylum seasoning oil with dry pepper as the raw material.
In this study, the enzymatic hydrolyzate and reducing sugar were used as raw materials, using sensory evaluation, peroxide value, acid value and fagaramide as indicators to explore the effects of heating temperature, reaction time, material-to-oil ratio and reducing sugar addition on Zanthoxylum seasoning oil based on Maillard reaction. Moreover, single-factor experiments and orthogonal tests were used to optimize the technology of Zanthoxylum seasoning oil based on the Maillard reaction. Cold pressing oil and hot dipping oil were mixed in different proportions to determine the optimal ratio of fragrant Zanthoxylum seasoning oil. The Heracles II ultra-fast gas phase electronic nose was applied to test the volatile flavor compounds of Zanthoxylum seasoning oil based on Maillard reaction, fragrant Zanthoxylum seasoning oil and Zanthoxylum seasoning oil, to determine the flavor enhancement effect of Maillard reaction and cold pressed compound on Zanthoxylum seasoning oil, and to provide some theoretical basis for the product development of Zanthoxylum seasoning oil manufacturers.
2. Materials and Methods
2.1. Materials
Dried green pepper: from Yunnan (moisture content 9.6%, protein content 6.81 g/100 g); First grade extracted soybean oil: Shandong Yuwang Ecological Food Co., Ltd. (Yucheng, China) (acid value 0.16 mg/g, peroxide value 0.08 g/100 g).
Glacial acetic acid, isopropanol, ether: analytical pure; n-Hexane: chromatographic pure, Tianjin Tianli Chemical Reagent Co., Ltd.; Phenolphthalein indicator, methanol, potassium iodide: analytical pure, Tianjin Damao Chemical Reagent Factory; Trichloromethane: analytical pure, Tianjin Chemical Reagent Supply and Marketing Company; Soluble starch, 0.1 mol/L NaOH standard titrant, 0.01009 mol/L Na2S2O3 standard titrant: Tianjin No. 3 Chemical Reagent Factory; Hydroxy-β-sanshool: Shanghai Yuanye Biotechnology Co., Ltd. (Shanghai, China).
2.2. Instruments and Equipment
HZ-K500 C electronic balance: Shanghai Youke Instrument Co., Ltd. (Shanghai, China); Heracles II ultra-fast gas phase electronic nose: Alpha M.O.S, France; UV-800 Vwas spectrophotometer: Japan Hmadzu Company; CM-5 colorimeter: Shenzhen Sanenzhi Technology Co., Ltd.; Agilent 7890 A gas chromatograph: American Agilent Company; E2695-UV2475 high-performance liquid chromatograph: American Waters Company.
2.3. Methods
2.3.1. The Preparation of Zanthoxylum Seasoning Oil Based on the Maillard Reaction
A certain amount of reducing sugar was weighed and added to the enzymatic hydrolyzate of degreasing Zanthoxylum bungeanum. After shaking well, it was mixed with Zanthoxylum seasoning oil in proportion and co-heated for a period of time and then cooled naturally to room temperature. The mixed solution was centrifuged and the upper layer of the oil was taken, which was Zanthoxylum seasoning oil based on the Maillard reaction and marked as MH.
2.3.2. The Preparation of Fragrant Zanthoxylum Seasoning Oil
The processing technology of fragrant
Zanthoxylum seasoning oil was as follows. Weigh the same amount of oil and ground prickly ash, mix and soak for 4 h, and then obtain the cold pressed oil (LZ) and prickly ash cake by hydraulic press.
Zanthoxylum prickly ash cake as raw material, hot vegetable oil was added, and hot immersed oil (RJ) was obtained through plate and frame filtration. Moreover, cold-pressed oil (LZ) and hot immersed oil (RJ) were mixed in proportion to obtain rich flavored
Zanthoxylum prickly ash seasoning oil. The process flow chart of fragrant Zanthoxylum seasoning oil was shown in
Figure 1.
The preparation of cold pressing oil: 4500 g dried green pepper was weighed and crushed through a 10 mesh sieve and poured into an extraction tank containing 4500 g soybean oil. Then the mixture was stirred every 5 min to make them fully mixed. After mixing three times of mixing, it was covered and soaked for 4 h before being pressed in a hydraulic oil press to obtain cold-pressed oil, marked as LZ.
Preparation of hot dipping oil: The pressed Zanthoxylum bungeanum cake was put into the extraction tank. The soybean oil was heated to 180 °C and poured into the extraction tank (Zanthoxylum bungeanum cake: soybean oil 1:9). The two were fully reacted by constant stirring, and then naturally cooled to room temperature to obtain hot dipping oil, which was marked as RJ.
Preparation of different ratios of Zanthoxylum seasoning oil: The cold pressing oil and hot dipping oil were mixed in different ratios to obtain Zanthoxylum seasoning oil with ratios of 1:1, 1:2, 1:3, 1:4, 1:5, 1:6, 1:7, 1:8, 1:9 and 1:10, respectively, (Total volume of oil per serving was 100 mL). After the Quality Indexes, sensory evaluation and flavor analysis, the optimum ratio of Zanthoxylum seasoning oil was defined as fragrant Zanthoxylum seasoning oil, which was marked as LH.
2.3.3. Single-Factor Experiment of Zanthoxylum Seasoning oil Based on Maillard Reaction
The effect of material-to-oil ratio on sensory evaluation; 1.2 g glucose was weighed and dissolved in the mixture with material-to-oil ratios of 1:1, 1:3, 1:5, 1:7 and 1:9 (the total weight of enzymatic hydrolysate and Zanthoxylum seasoning oil was 48 g), which then were reacted at 120 °C for 30 min to investigate the effect of the ratio on the sensory evaluation of Zanthoxylum seasoning oil.
The effect of heating temperature on sensory evaluation and quality;1.2 g glucose was weighed and dissolved in 8 g enzymatic hydrolysate. Then 40 g Zanthoxylum seasoning oil was added and reacted at 100, 110, 120, 130 and 140 °C for 30 min to investigate the effects of different heating temperatures on the sensory and quality indexes of Zanthoxylum seasoning oil.
The effect of reaction time on sensory evaluation and quality; 1.2 g glucose was weighed and dissolved in 8 g enzymatic hydrolysate. Then 40 g Zanthoxylum seasoning oil was added and reacted at 120 °C for 15, 20, 25, 30, 35 min to investigate the effects of different reaction temperatures on the sensory and quality indexes of Zanthoxylum seasoning oil.
The effect of reducing sugar addition on sensory evaluation; 0.48, 0.72, 0.96, 1.2, and 1.44 g reducing sugar were weighed and dissolved in 8 g enzymatic hydrolysate. Then 40 g Zanthoxylum seasoning oil was added and reacted at 120 °C for 30 min to investigate the effect of the addition on the sensory evaluation of Zanthoxylum seasoning oil.
2.3.4. Sensory Evaluation
- (1)
Selection of evaluators: The study was reviewed and approved by the Tianjin Agricultural University IRB and informed consent was obtained from each subject prior to their participation in the study. The research group conducted strict screening of recruited evaluators including bitter sensitivity and signed informed consent before the experiment. The inclusion and exclusion criteria of evaluators refer to the literature method. The inclusion criteria are ① Age of 18~40 years old and healthy; ② Ensure the participation of oral evaluation time; ③ Have subjective initiative (willingness and interest); ④ Read and fully understand the subject’s instructions and sign the informed consent. Exclusion criteria: ① Patients with severe oral diseases; ② The mentality is too nervous; ③ Those who ate (especially stimulant food) 3 h before tasting the solution; ④ Pregnant, lactation, genetic history, allergy to the sample to be evaluated, cholecystitis and gastrointestinal diseases; ⑤ Other adverse tastes that may affect the taste, such as smoking, drinking, etc.; ⑥ Abnormal taste function.
- (2)
Invite professional evaluation experts and ordinary consumers according to GB/T 16291.1-2012 “Sensory Analysis Selection, training and management of evaluators general guidelines Part 1: Selection of evaluators”, GB/T 16291.2-2010 “Sensory analysis Selection, training and management of Evaluators General guidelines Part 2: Expert Evaluators”. Ten evaluators were selected as subjects to evaluate Zanthoxylum flavoring oil by aroma, taste and color. Standardized training: Referring to DBS51/008-2019, an appropriate number of samples were taken in the beaker and the color was observed under natural light, the product color was evaluated according to
Table 1. Heat a beaker in a water bath to 50 °C, and stir it quickly with a glass rod, the product odor was evaluated according to
Table 1. Rinse your mouth with warm water, and taste the taste of the product was evaluated according to
Table 1 and the taste interval of each product was 5 min.
2.3.5. Measurement of Indicators
Acid value: According to GB 5009.229-2016 Determination of Acid Value in National Food Safety Standard; Peroxide value: According to GB 5009.227-2016 Determination of Peroxide Value in National Food Safety Standard; Analysis of fatty acid compositions: According to GB 5009.168-2016 Determination of Fatty Acids in National Food Safety Standard, normalization method was implemented; Vitamin E: According to GB 1886.233-2016 Food Safety National Standard—Food additive—Vitamin E; Sterol: According to GB/T 25223-2010 Animal and Vegetable Fats and Oils—Determination of Individual and Total Sterols Contents—Gas Chromatographic Method.
2.3.6. Determination of Amide Compounds
The fagaramide content was determined according to the method in Appendix A of DBS51/008-2019 Local Food Safety Standard—Zanthoxylum seasoning oil. The content of hydroxy-β-sanshool was calculated according to the standard curve, and the regression equation was y = 0.1501x − 0.1288 (R2 = 0.9983), where y was the absorbance value and x was the fagaramide content.
2.3.7. Determination of Volatile Flavor Compounds
The volatile flavor compounds of oil samples from the Maillard reaction (MH), fragrant Zanthoxylum seasoning oil (LH) and Zanthoxylum seasoning oil (HL) of the volatile flavor compounds were taken by Heracles II ultra-fast gas phase electronic nose. Briefly, 2 g of the oil sample was placed in a 20 mL headspace bottle and water bath for 24 min (55 °C) 5000 μL was extracted with an injection needle gas, and injected into the detector within 45 s for further analysis.
Test parameters: injector temperature 200 °C, injection speed 125 μL/s. The initial temperature of the catch trap is 40 °C, the shunt rate is 10 mL/min, and the final temperature is 200 °C. The initial column temperature is 50 ℃, rising to 80 °C at 1 ℃/s and then rising to 250 °C at 3 °C/s, acquisition time 110 s, and FID detector temperature 260 °C.
2.3.8. Data Statistics and Analysis
Each experiment was parallel three times. Excel was used to calculate the mean value and standard deviation, SPSS 17.0 was used for the statistical analysis of the data, and Origin 2021 was used for mapping.
4. Conclusions
In this paper, the technology of Zanthoxylum seasoning oil based on the Maillard reaction was optimized by a single-factor test and orthogonal test. The Heracles II ultra-fast gas phase electronic nose was applied to test the volatile flavor compounds of Zanthoxylum seasoning oil based on the Maillard reaction, fragrant Zanthoxylum seasoning oil and Zanthoxylum seasoning oil, as well as to perform quality analysis. The results showed that the optimal technology of MH was as follows: the material-to-oil ratio was 1:5, the heating temperature was 110 °C, the reaction time was 25 or 30 min, and the addition of reducing sugar was 2%. Under these conditions, the sensory score of MH was 8.7, the peroxide value was 0.136 g/100 g, the acid value was 0.389 mg/g, and the fagaramide content was 2.70 mg/g. The obtained LH had a strong aroma, heavy numb taste, no bitter taste, and long retention time. Sixteen volatile flavor compounds were detected in MH, 19 in LH and 15 in HL. Among the three kinds of Zanthoxylum seasoning oil, the contents of limonene, linalool, Eucalyptol, n-pentane α-Pinene, myrcene, and phellandrene were more abundant, which indicated that olefins and alcohols contributed more to the overall flavor. This study could provide some theoretical basis for the product development of Zanthoxylum seasoning oil manufacturers.