2.1. Preparation of Raw Materials and Starter Cultures
The experimental raw material, mangosteen fruit, was procured from a local farm in Nakhon Si Thammarat, Thailand. Ripe fruits in stage 5 of maturity, indicated by a dark blackish purple peel color (as illustrated in
Figure 1), devoid of defects, were meticulously chosen. After cleaning and peeling, the soft white pulp along with the seeds were gathered and stored at −20 °C for the experimentation. The evaluation encompassed a range of parameters, including total soluble solids (TSS, °Bx), total titratable acidity (TTA), sugar content, total phenolic content (TPC), total flavonoid content (TFC), antiradical activity, turbidity, color, and mineral composition of the juice extracted from the soft white pulp. The procedures specified in
Section 2.4 were employed to determine these attributes.
Saccharomyces cerevisiae TISTR 5279 was purchased from the Thailand Institute of Scientific and Technological Research (TISTR), while Gluconobacter oxydans TBRC 4013 was purchased from the Thailand Bioresource Research Center (TBRC).
A single loop of S. cerevisiae TISTR 5279 maintained on potato dextrose agar (PDA) (HimediaTM, India) slant at 4 °C, and the strain was streaked onto PDA agar plates and incubated at 30 °C for 48 h. A single colony was then transferred to a 500 mL flask containing 100 mL of yeast malt (YM) broth comprising 0.3% yeast extract, 0.5% peptone, 0.3% malt extract, and 1% glucose. The culture was incubated at 30 °C for 48 h. The inoculum’s optical density at 600 nm was adjusted to 3.0 before it was utilized as the seed inoculum.
The stock culture of G. oxydans TBRC 4013, preserved on a glucose/ethanol/calcium carbonate agar (GECA, containing 25 g/L glucose, 5 mL ethanol, 3 g/L yeast extract, 5 g/L peptone, 7 g/L CaCO3, and 12 g/L agar) slant at 4 °C, was streaked onto GECA agar plates and then incubated at 30 °C for a duration of 48 h. Subsequently, a single colony was transferred to a 250 mL flask containing 100 mL of glucose/yeast extract/peptone (GYP) medium, composed of 20 g/L glucose, 12 g/L peptone, and 3 g/L yeast extract. The culture was cultivated at 30 °C for 48 h to prepare the seed. The starter culture was adjusted to an absorbance of 3.0 at 600 nm before utilization.
2.2. Mixed-Culture Optimization Parameters
Mangosteen pulp was manually squeezed, filtered through a cloth filter, and separated from the seed. To be employed in this investigation, the TSS concentration of the mangosteen juice was diluted to 5 and 10 °Bx using sterilized deionized water (DI). The initial pH of the mangosteen juice was adjusted to 6.6 with 1 M NaOH.
Following our preliminary investigation, the mixed culture involving a single-stage fermentation process was selected as the optimal condition for acetic acid production. After thermal pasteurization at 65 °C for 20 min, the mangosteen juice was inoculated with an inoculum comprised of a mixture of S. cerevisiae TISTR 5279 and G. oxydans TBRC 4013 seed. A working volume of 100 mL was established in a 500 mL flask, into which a 1% v/v seed culture, adjusted to a specific absorbance, was introduced.
Under these circumstances, 100 mL of medium working volume in a 500 mL flask was inoculated with 1%
v/
v adjusted absorbance seed culture. Co-culture fermentation took place for 14 days at a temperature of 30 °C and a shaking speed of 150 rpm. Before further analysis, the fermentation broth was collected through centrifugation at 6000×
g, and the supernatant was stored at −20 °C. The contents of acetic acid, sugars, and ethanol within the supernatant were evaluated utilizing high-pressure liquid chromatography (HPLC). The computation of the theoretical acetic acid yield was facilitated through the utilization of the following equation:
Here, the variable Cac represents the acetic acid concentration, while Csu denotes the total initial sugar concentration derived from sucrose. The factor 0.70175 is employed as the conversion coefficient, facilitating the transformation from sucrose to acetic acid.
The acetic acid yield (Y
ac/s) (g/g) was calculated as follows:
The acetic acid productivity (Q
ac) (g/L/h) was calculated as follows:
2.3. Taguchi Design of Experiment
To determine the factors affecting acetic acid production during mangosteen vinegar production, the design of experiment (DOE) employing Taguchi Experimental Design (TED) was created using Minitab Statistical Analysis Software (Minitab 18, Minitab Inc., State College, PA, USA) to clarify the important factors and their significance on the response. Three factors with 24 levels were set for the experiments (
Table 1). There were three parameter factors: (A) the mangosteen juice concentration (°Bx), with two levels of 5 and 10 °Bx; (B) the inoculum ratios between
S. cerevisiae TISTR 5279 and
G. oxydans TBRC 4013, with four levels of 0:4, 2:2, 1:3, 3:1; and (C) the pasteurization conditions, with two levels of pasteurized and unpasteurized conditions, where pasteurization of the medium was performed through autoclaving at 65 °C for 20 min.
L16 (4
1 2
2), a mixed 2–4 level design of an orthogonal array was selected for 16 experiment tests.
Table 2 presents an overview of the design of the study. The acetic acid yield responses (%theoretical) were evaluated. The analysis of variance (ANOVA) was used to discuss the relative effect and determine the highest effect factors at
p-values < 0.05. Applying the principle “bigger is better” involves using ANOVA for signal-to-noise (S/N) ratios. The following equation was used to examine the display response, which was expressed as acetic acid yield (%theoretical) for means or an acetic acid yield (%theoretical) for S/N ratios:
In this context, Y signifies the count of responses corresponding to a particular combination of factor levels, while n represents the total count of responses within that same factor level combination.
Table 2.
L16 (41 22) orthogonal array using Taguchi Design.
Table 2.
L16 (41 22) orthogonal array using Taguchi Design.
Run | A | B | C | Acetic Acid Yield (%Theoretical) |
---|
1 | 1 | 1 | 1 | 7.1 |
2 | 1 | 1 | 1 | 5.7 |
3 | 2 | 1 | 2 | 62.2 |
4 | 2 | 1 | 2 | 53.6 |
5 | 1 | 2 | 1 | 4.3 |
6 | 1 | 2 | 1 | 2.9 |
7 | 2 | 2 | 2 | 76.3 |
8 | 2 | 2 | 2 | 99.6 |
9 | 1 | 3 | 2 | 83.7 |
10 | 1 | 3 | 2 | 84.6 |
11 | 2 | 3 | 1 | 9.6 |
12 | 2 | 3 | 1 | 9.0 |
13 | 1 | 4 | 2 | 90.5 |
14 | 1 | 4 | 2 | 86.8 |
15 | 2 | 4 | 1 | 8.3 |
16 | 2 | 4 | 1 | 4.3 |
Based on Taguchi’s predictive approach, the acetic acid production within the mangosteen vinegar fermentation was verified in a 500 mL flask, employing a composition of 10% mangosteen juice and 1% inoculum in a 3:1 ratio (S. cerevisiae TISTR 5279: G. oxydans TBRC 4013), without subjecting the medium to pasteurization. The flask underwent a 28 days fermentation period at 30 °C and 200 rpm. At two-day intervals, samples were collected for subsequent analyses. Acetic acid, ethanol, sugars, and the viable growth of S. cerevisiae TISTR 5279 and G. oxydans TBRC 4013 were presented as the mean ± standard deviation (SD) based on duplicated data.
2.4. Analytical Procedures
The total soluble solid (TSS), reported as °Bx, was measured using a hand refractometer (ATAGO, Tokyo, Japan).
The pH value was determined using a pH meter (WTW series: InoLab pH730, Weilheim, Germany). The titratable acid was tested using the titration method with 0.01 N NaOH as a titrant and phenolphthalein as an indicator.
The total acidity (%) was calculated as total acidity (%) = N NaOH × mL Titrant × 0.006 × 100)/mL sample.
The turbidity value was tested using a turbidimeter (Model 2100N IS, HACH, Loveland, CO, USA) with a standard 20, 200, 1000, and 2000 NTU, and the final turbidity value was reported as an actual NTU calculated as a measured result × dilution factor.
The color value of the mangosteen vinegar sample was measured using Colorimeter (HunterLab, Colorflex EZ 45-0, Reston, WV, USA). The color values were expressed as L* (lightness), a* (redness/greenness), and b* (yellowness/blueness).
The viable growth of S. cerevisiae TISTR 5279 and G. oxydans TBRC 4013 were examined using the spread plate technique on the PDA agar plate and GECA agar plate, respectively. The total viable cells were measured after incubation at 30 °C for 48 h. The number of colony forming units per mL (CFU/mL) was calculated according to the number of colonies on the plates (30–300 colonies) × the dilution factor.
The sugar contents of raw material and mangosteen vinegar products were determined using the HPLC system (Waters, Milford, MA, USA) using Animex HPX-87P column, 300 × 7.8 mm (Biorad, Hercules, CA, USA), as previously described [
36]. The mobile phase, DI, was performed at 0.6 mL/min, in an 80 °C column oven with a 50 °C refractive index (RI) detector. The samples were diluted with DI to the proper dilution and filtered using a 0.45 μm filter. Ten µL of the filtered sample was injected. The external standards of 1%, sucrose, D (−)-fructose, and D-(+)-glucose anhydrous were used. A linear relationship was created for quantification.
The ethanol, acetic acid, and sugar contents during fermentation were analyzed using the HPLC method (Waters, Milford, MA, USA) with an Aminex HPX-87H column (300 × 7.8 mm, Bio-Rad, CA, USA) using 0.004 M H2SO4 at a flow rate of 0.6 mL/min at 55 °C for 30 min. For the measurement of ethanol and sugars, a RI detector at 50 °C was used with an ethanol and sugars standard. The amount of acetic acid was measured with a UV detector at 200–210 nm, and acetic acid was used as a reference standard. Individual sugars, acetic acid, and ethanol were measured using calibration curves derived from standard substances.
An inductively coupled plasma optical emission spectrometer (ICP-OES, Varian 730-ES, Mulgrave, Australia) was used to analyze the mineral content in mangosteen juice and vinegar using a TraceCERT
®, with 33 elements (Sigma-Aldrich, Burlington, MA, USA) as a standard. Ten mL of the sample was combined with 2% nitric acid to the desired concentration. Before analysis, the samples were centrifuged or filtered through Whatman No. 4 to remove any precipitate that had formed. The standards, calcium, phosphorous, sodium, potassium, magnesium, sulfur, copper, zinc, aluminum, manganese, nickel, zinc, and boron were tested at three different concentrations (0.5–25 mg/L). The quantitative levels of each trace were determined using their standard calibration curve [
36].
Total phenolics content (TPC) was determined using the Folin-Ciocalteau method, according to Wang et al. [
37]. The sample was filtered through a 0.45 µm membrane filter. A 2 mL clear centrifuged supernatant of the sample, 2.5 mL of 10% Folin–Ciocalteu reagent, and 2 mL of 7% Na
2CO
3 were added, thoroughly mixed, and incubated at room temperature (27–29 °C) for 1 h. The absorbance at 765 nm was measured using gallic acid (Sigma Aldrich, Burlington, MA, USA) as a linear calibration standard. The total phenolics content was expressed in mg of gallic acid equivalents (GAE) per 100 mL.
The total flavonoid content (TFC) was determined using the method described by Wang et al. [
37]. After filtering the sample through a 0.45 µm membrane filter, 1 mL of the sample was added to with 4 mL of DI, 0.3 mL of 5% NaNO
2, 0.3 mL of 10% AlCl
3, and 2 mL of 1 M NaOH, the mixtures were thoroughly vortexed, and the absorbance was measured at 510 nm using catechin (Sigma Aldrich, USA) as a linear calibration standard. The total flavonoid content was expressed in mg of catechin equivalents (CAE) per 100 mL.
The antiradical activity was determined using the modified method of Wang et al. [
37]. The sample was filtered through a 0.45 µm membrane filter, and a 0.1 mL aliquot was pipetted, added with 5.0 mL, 0.1 mM 2,2-Diphenyl-1-picrylhydrazylradical (DPPH), thoroughly mixed, and kept in the darkness at room temperature for 30 min. The absorbance at 517 nm was measured. The antiradical activity (%) was calculated as (Ac − As)/Ac) × 100, where Ac is the absorbance of the control reaction using 0.1 mL methanol as a sample, and As is the absorbance of the sample reaction.