Sea Buckthorn Pretreatment, Drying, and Processing of High-Quality Products: Current Status and Trends
Abstract
:1. Introduction
- (1)
- Provide an overview and analysis of different drying and pretreatment techniques for sea buckthorn. The drying dynamics, physical and chemical characteristics, microstructure, and nutrient content of sea buckthorn are assessed using single drying, combined drying, and pretreatment techniques. We will analyse the effects of different drying and pretreatment techniques on drying characteristic and quality.
- (2)
- Summarise the current problems in the field of sea buckthorn drying.
- (3)
- Analyse the current situation of superior quality processing of sea buckthorn products and the way to achieve it.
- (4)
- Summarise and forecast the main trends in sea buckthorn drying, pretreatment procedures, and high-quality processing.
2. Research Progress of Sea Buckthorn Pretreatment Technology
2.1. Chemical Pretreatment
2.2. Physical Pretreatment
2.3. Combined Pretreatment
Pretreatment Methods | Type | Drying Characteristics and Quality | Reference |
---|---|---|---|
70 °C blanching pretreatment | Physical pretreatment | The waxy layer of sea buckthorn epidermis was partially dissolved and showed few breaks and cracks, and the drying rate increased significantly. However, the total flavonoid content was slightly lower than that of the control, and the total phenolics content decreased by about 1.4%. | [50] |
Prick hole pretreatment | Physical pretreatment | The drying time was reduced by about 3.4%, 18%, and 24.4% when the number of prick holes was 1, 3, and 6, respectively, compared to the control group. And, it will have a higher rehydration rate and a smaller colour difference value ΔE than the colour closest to fresh sea buckthorn. | [83] |
2% drier | Chemical pretreatment | The waxy layer on the surface of the sea buckthorn had disappeared in dissolution, and there were slight cracks near the stomata. The water content was 22.98% higher than the control in the first 36 h of drying. In comparison to fresh samples, the total flavonoid content increased by 35.7%, the total phenolics content increased by 2%, and the brightness value L* decreased by 38.7%. The colour difference value ΔE added to 9.37% in comparison to the control. | [50] |
2% Na2CO3 | Chemical pretreatment | The surface waxy layer structure of sea buckthorn has been severely damaged, resulting in dissolution and a large number of cracks. The drying rate was significantly increased. Compared with the control group, the drying time was reduced by 62.17%, the browning index was decreased by 54.5%, the total flavonoid content was increased by 35.7%, and the total phenolics content was enhanced by 6% but was lower than that of the fresh samples. | [50] |
2% NaHCO3 | Chemical pretreatment | The dissolution of the waxy layer in the epidermis of sea buckthorn was relatively slight, and stomatal disruption was small. The drying rate significantly increased. At 36 h before drying, the moisture content was reduced by 18.53% more than the control. In comparison to the control group, the colour difference value ΔE was lowered by 13.4% and the L* value raised by 4.6%. The total flavonoid level was marginally greater than in fresh samples, and the total phenolic content was 5.4% higher than in controls. | [50] |
150 W Ultrasonic | Physical pretreatment | There was dissolution of the waxy layer of the sea buckthorn epidermis, but no breaks or cracks were present. The drying rate was lower than in the control group. At 36 h before drying, 1.29% less water content was removed, and the total colour difference value ΔE was reduced by 2.8% compared to the control. The browning index and ascorbic acid content were slightly lower than the control, and the differences were not significant. The total flavonoid content increased by 25%, and the total phenol content was elevated by 2.7%. | [84] |
150 W Ultrasonic + 3% Na2CO3 | Combined pretreatment | The waxy layer on the surface gradually dissolved, and micropores appeared at 15 min. It has accelerated the drying rate by 1–2 min compared to the control group. The total colour difference value ΔE decreased by 13–5.7% as the ultrasonic time increased from 5 to 15 min compared to the control group. The content of total phenolics was highest at 5 min. The total phenolics content gradually decreased with time and was lower than the control at 15 min. | [81] |
150 W Ultrasonic + 3% Na2CO3 + Prick hole | Combined pretreatment | The surface stomata of sea buckthorn were destroyed, and only the skeleton was visible. It drastically reduced drying time. When compared to the control, the greatest drying rate can be enhanced by up to 37.5% for different duration combinations. The total colour difference value ΔE can be reduced by up to 22.9%, and the total flavonoid content can be increased by about 6.1–14.8%. | [81] |
3. Research Progress of Sea Buckthorn Drying Technology
3.1. Natural Drying
3.2. Hot-Air Drying
3.3. Heat-Pump Drying
3.4. Infrared-Radiation Drying
3.5. Spray Drying
3.6. Pulsed Vacuum Drying
3.7. Vacuum Freeze Drying
3.8. Combined Drying
Different Drying Methods | Drying Characteristics and Quality | Reference |
---|---|---|
Natural drying | The drying rate was slow. Compared to hot-air drying, drying time increased 3.4 times for natural sun-drying and 8.4 times for natural shade-drying. The total colour difference value ΔE was reduced by about 13% and the total flavonoid content by 4–29.3% compared to hot-air drying. | [94,95] |
Hot air drying | The hot-air drying rate increased with the rise in temperature. The damage to the microstructure was severe, resulting in a serious loss of nutrients. The total phenolics content decreased by 22.7–42.3%, and the total carotenoid content decreased by 42.6–64.6% compared to the control group. | [102,103,104] |
Infrared radiation drying | The drying time was prolonged by about 7% compared with the hot-air drying at 60 °C and 2.2 m/s, the total flavonoid content was enhanced by 17.6%, and the total phenolics content was increased by 33%. The holes left behind could be observed on the surface of sea buckthorn pulp due to the high capacity of infrared radiation, which could directly penetrate the surface of sea buckthorn pulp. | [43] |
Heat pump drying | The drying rate of heat-pump drying was slightly slower than that of hot-air drying. Compared to hot-air drying, heat-pump drying reduced the total colour difference value ΔE by 7.6% and the browning index by 16.7%. The increase in VC content was slightly but significantly lower than vacuum freeze-drying and fresh samples. The total flavonoid content increased by about 83% and the total phenolic content decreased by about 66% compared to fresh samples. | [95] |
Spray drying | Since the liquid is in the form of mist, the contact area with hot air is expanded, which increases the drying rate significantly. The temperature at the inlet can reach 150–220 °C, causing nutrients like VC in sea buckthorn to be lost. | [115,116] |
Pulsed vacuum drying | Its drying rate was higher than HAD (hot air drying), IRD (infrared radiation), and IR-HAD (infrared assisted hot air drying) in the initial stage, and the drying rate decreased in the later stage. The time was extended by 15.99% and 7.83% compared to hot-air drying and IR drying, respectively. The total colour difference value ΔE was similar to that of vacuum freeze-drying and 87.7% lower compared with hot-air drying, which could better retain the nutrients and active ingredients and reduce the loss of nutrients. | [43,71] |
Vacuum freeze drying | In comparison to the other drying techniques mentioned above, vacuum freeze-drying has the longest drying duration and consumes the most energy. However, it also has the best retention of nutrients and the lowest total colour difference ΔE and browning index. | [33,94] |
Infrared assisted hot air drying | The drying rate was obviously increased; compared with hot-air drying and infrared drying, the drying rate increased by 11.2% and 19.6%, respectively. Compared with hot-air drying, the browning index was 40.4% higher, the total flavonoid content was 6.6% higher, and the total phenolics content was 33.3% higher. | [43] |
4. Different Methods to Achieve High-Quality Processing of Sea Buckthorn Products
4.1. Sea Buckthorn Beverages
4.2. Sea Buckthorn Freeze-Dried Powder
4.3. Sea Buckthorn Alcohol
4.4. Sea Buckthorn Oil
4.5. Sea Buckthorn Pomace
5. Conclusions and Recommendations
- (1)
- Throughout the drying process of sea buckthorn, the drying rate plays a crucial role in reducing product quality maintainance and energy consumption. The application of pretreatment technology prior to sea buckthorn drying is a significant step to enhance the drying rate and quality and decrease energy consumption. According to the research, combined pretreatment can integrate the advantages of the two pretreatments, while reducing costs and improving drying quality and efficiency. In the future, we should concentrate on the use of integrated pretreatment methods in conjunction with the actual sea buckthorn drying requirements. A balance between economy, ecology, and efficiency should be found after recognising the gap between laboratory research and practical manufacturing.
- (2)
- When processing dried sea buckthorn pulp, some small- and medium-sized enterprises (SMEs) prefer natural drying as a cost-effective processing method. Although this process is advantageous to businesses, it has significantly reduced the nutrients in sea buckthorn pulp and cannot bring forth the true worth of sea buckthorn pulp. While hot-air drying and infrared-radiation drying are faster than natural drying, they can cause greater deterioration in quality. Pulsed vacuum drying and vacuum freeze-drying are considered to have superior drying quality but suffer from slow drying rates and excessive energy consumption. In the actual production of sea buckthorn pulp drying, except for vacuum freeze-drying for the processing of sea buckthorn freeze-dried powder and natural sun-drying for the production of sea buckthorn dried fruit, the rest of the drying technology is not widely used. In this situation, it is very necessary for us to start with the research and development of drying equipment or sea buckthorn itself. Firstly, new online-measurement and control technology is introduced into the drying equipment. LF-NMR technology is used to monitor the moisture migration information, predict the drying endpoint to speed up the drying rate, and save energy consumption. The second is to study the best pretreatment technology in the early stage under different drying methods. Pretreatment technology is used to speed up the drying rate, saving energy consumption and reducing the quality deterioration at the same time. Thirdly, research on new drying technology of sea buckthorn is carried out. Through the basic theoretical research on sea buckthorn drying, the macroscopic changes in quality were investigated from the microscopic level. The effects of different drying methods and pretreatment methods on the drying characteristics and quality change mechanism of sea buckthorn were investigated. It is important to investigate the effect of different drying methods and pretreatment methods on the drying characteristics and quality change mechanism of sea buckthorn, which will be useful for the research of new pretreatment technologies such as high-pressure processing (HPP), pulsed electric field (PEF) and new drying technologies such as low-pressure superheated steam drying (SSD), far-infrared-radiation-heating-assisted pulsed vacuum drying. Radiation heating combined with pulsed vacuum drying (FIR-PVD), hot-air combined with vacuum freeze-drying (HAD-VFD), and far-infrared-radiation heating combined with pulsed vacuum drying (FIR-PVD) were applied to sea buckthorn pulp drying with significant promotion.
- (3)
- To fully maximise the product value of sea buckthorn pulp, high-quality processing of sea buckthorn goods must begin at the front end of processing. From beverage to pomace, a complete industrial chain needs to be formed to maximise the use of resources. On this basis, new process routes should be explored or existing processes optimised in combination with the actual situation. It is also necessary to develop the deep-processing industry for sea buckthorn and improve the added value of sea buckthorn processing products. Using the above methods, the sea buckthorn processing industry will realise high-quality production.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Zhang, X.; Li, M.; Zhu, L.; Geng, Z.; Liu, X.; Cheng, Z.; Zhao, M.; Zhang, Q.; Yang, X. Sea Buckthorn Pretreatment, Drying, and Processing of High-Quality Products: Current Status and Trends. Foods 2023, 12, 4255. https://doi.org/10.3390/foods12234255
Zhang X, Li M, Zhu L, Geng Z, Liu X, Cheng Z, Zhao M, Zhang Q, Yang X. Sea Buckthorn Pretreatment, Drying, and Processing of High-Quality Products: Current Status and Trends. Foods. 2023; 12(23):4255. https://doi.org/10.3390/foods12234255
Chicago/Turabian StyleZhang, Xuetao, Mengqing Li, Lichun Zhu, Zhihua Geng, Xinyu Liu, Zheyu Cheng, Mengxu Zhao, Qian Zhang, and Xuhai Yang. 2023. "Sea Buckthorn Pretreatment, Drying, and Processing of High-Quality Products: Current Status and Trends" Foods 12, no. 23: 4255. https://doi.org/10.3390/foods12234255
APA StyleZhang, X., Li, M., Zhu, L., Geng, Z., Liu, X., Cheng, Z., Zhao, M., Zhang, Q., & Yang, X. (2023). Sea Buckthorn Pretreatment, Drying, and Processing of High-Quality Products: Current Status and Trends. Foods, 12(23), 4255. https://doi.org/10.3390/foods12234255