1. Introduction
In the context of rapid demographic growth and, with it, consumption, there is also an increase in waste resulting from the agro-food industry [
1]. This large amount of industrial agro-food by-products has attracted attention because of the negative environmental implications and the high costs involved in their disposal [
2]. Consequently, sustainable solutions are needed for their exploitation [
2,
3]. The United Nations Sustainable Development Goals have encouraged current research to focus on the recovery of agri-food by-products and their potential as functional and nutritional ingredients. This strategy aims to ensure sustainable patterns of consumption and production through
Goal 12—Responsible consumption and production, consistent with achieving good health and well-being [
4].
Apple pomace (AP), a by-product of apple processing, stands out among the many agro-food industrial wastes found globally. This is due to the widespread consumption of apples in diets across different cultures, likely owing to their appealing taste, convenience, and year-round availability [
3]. Regarding Romania, apples are the most consumed fruits, with a consumption of 5.4 kg per capita in 2018, according to the Romanian National Institute of Statistics [
5]. Every year, a significant quantity of apples is utilized worldwide in the production of juices, ciders, and concentrates, resulting in the generation of substantial residues estimated at around 4 million tons [
6]. Nevertheless, AP is an extraordinary resource of bioactive compounds with health-beneficial properties, such as dietary fiber, carbohydrates, carotenoids, polyphenols, vitamins, minerals, and pectin [
7,
8,
9,
10]. A literature review highlighted the antioxidant, anti-inflammatory, antibacterial, and antiviral activity of this by-product [
11]. The antioxidant capacity of AP is mainly due to its phenolic content [
12]. More than 82% of the phenolic compounds found in apples remain in the pomace after processing [
13,
14]. In addition to the polyphenols, other bioactive compounds, e.g., vitamins C and E (seeds), as well as carotenoids, contribute to AP’s antioxidant capacity [
12].
The extraction of the above-mentioned bioactive compounds from waste or by-products represents one of the specific issues of biotechnology. These compounds play an important role through apple pomace valorization [
15,
16,
17]. Previous studies concerning the recovery and valorization of AP led to the production of organic acids, aroma compounds, bioethanol, enzymes, edible mushrooms, edible fibers, pectin recovery, natural antioxidants, protein-enriched animal feed, etc. [
18]. Also, the use of AP as a natural additive aligns with current trends in food science and technology. Fruits, vegetables, or their by-products, such as AP, represent an inexpensive source of colorants, antioxidants, antimicrobials, and sweeteners [
19]. For example, apple carotenoids (found mainly in peels), in addition to their antioxidant capacity, are also natural pigments (lutein, violaxanthin, neoxanthin, and β-carotene) [
20], and the polyphenols from AP represent natural antioxidant and antimicrobial agents [
19]. As a result of the increasing interest in this by-product, important research studies were carried out on the inclusion of AP in new fortified food products. Bakery products with AP, e.g., biscuits [
21], bread [
2,
22], or cookies [
23,
24], were prepared, aiming to improve fiber content and nutrient intake and to reduce saturated fat content. AP was also successfully used as an antimicrobial, flavoring, coloring, and thickening agent in meat products, such as chicken sausages [
25,
26] and patties [
8], buffalo meat sausages [
27], or mutton meat [
28]. It has been observed that the inclusion of AP in meat products leads to a change in the color of the product, which was positively assessed in a sensory analysis [
11]. Yogurt with AP [
3,
4] showed improved fiber content and antioxidant properties. Due to the large amounts of flavor-enhancing compounds and soluble fibers, such as pectin compounds, AP has been used in confectionery preparation [
29], e.g., jellies with AP and quince [
30] and jellies with AP flour [
31].
Considering the above-mentioned, the main aim of this study was to recover bioactive compounds from AP and to incorporate them into a new recipe for healthy jelly candies. Over time, jelly candy consumption around the world has increased, especially commercial jellies, which are rich in sugar, synthetic colorants, and preservatives. Unfortunately, all of them are associated with important human body damage (diabetes, cardiovascular and gastrointestinal disorders, etc.) [
32]. This study proposes a new, simple, clean recipe for the preparation of jelly candies that are sugar-free, with a natural color and flavor, and that originated from AP. Moreover, the high content in bioactive compounds of the raw material (AP) leads to an enriched, nutraceutical product, with health-protecting properties. The original elements of the jelly candy product are represented by the natural origin of the ingredients (there are no synthetic colorants and no synthetic preservatives), the small number of ingredients, a low production cost, and the use of an agro-industrial by-product (AP) as raw material.
2. Materials and Methods
2.1. Chemicals and Reagents
The extraction of bioactive compounds from AP was performed using potable water as a solvent. The total antioxidant capacity was analyzed using methanol, 2,2-Diphenyl-1-picrylhydrazyl (DPPH), and 6-Hydroxy-2.5.7.8-tetramethylchroman-2-carboxylic acid (Trolox). In order to determine the total polyphenol content, the Folin–Ciocalteu reagent, sodium carbonate, and gallic acid were used; for the titratable acidity, NaOH was used; for the biological activity of the samples, p-nitrophenyl-α-D-glucopyranoside, α-amylase, and β-glucosidase were employed. The following HPLC-grade reagents were utilized for an HPLC analysis: gallic acid, protocatechuic acid, p-hydroxybenzoic acid, vanillic acid, caffeic acid, catechin, chlorogenic acid, vanillin, syringic acid, coumaric acid, epicatechin, ferulic acid, salicylic acid, sinapic acid, resveratrol, and quercetin. The reagents were purchased from Sigma-Aldrich (Steinheim, Germany). For microbiological studies, the following were used: sterile peptone water; Rapid’E.coli 2 agar (Bio-Rad Laboratories, Marnes-la-Coquette, France); and Potato Dextrose Agar (Scharlau, Barcelona, Spain). All the reagents used in this study were of analytical grade.
2.2. Bioactive Compounds’ Extraction from Apple Pomace
The apple pomace analyzed in the present research was provided by SC SILVER ROM AGRO SRL Iasi, a local natural juice producer. In this production batch, a random mixture of the following apple varieties at full maturity were used: Idared, Florina, Golden Delicious, and Generos. The fresh apple pomace was dried at 40 °C, using a convective laboratory oven (BIOBASE BOV-T30C, Jinan, China), up to constant weight (with the KERN-ADB 100-4 weighing scale, 120 g, Balingen, Germany), in order to be stabilized. The dry material was ground using a laboratory grinder mill (MRC CUP-300CC, Harlow, UK) up to 100 µm and stored in a dark, dry, and cool place prior to jelly preparation. The extraction of the bioactive compounds was carried out with potable water (ratio 1:5) in an ultrasonic water bath (HBM GL Serie 2.5 Liter Ultrasoon reiniger, Moordrecht, The Netherlands) at 40 °C for 30 min. The obtained mixture was filtered, and the clear liquid, namely the apple pomace extract (APE), was used to prepare jellies.
2.3. Apple Pomace Characterization
The apple pomace was analyzed regarding its physicochemical characteristics, color parameters, the content of total polyphenolic compounds, carotenoid profile, individual phenolic compounds, antioxidant capacity, and antidiabetic potential.
2.3.1. Physicochemical Analysis of the Apple Pomace Extract
The soluble solids content (TSS) of the APE, as prepared in
Section 2.2, was evaluated using a refractometer (Optika HR-150N, Ponteranica, Italy), and the results are expressed in °Brix (°Bx). The total dry matter (%) was determined following the gravimetric method. The titrimetric method was used for titratable acidity (TA) determination. Briefly, the APE was homogenized with distilled water and titrated with a NaOH standard solution. The results are expressed in % malic acid. The pH was measured with a laboratory pH meter (Testo 206-pH2, Lenzkirch, Germany), with the results being expressed in pH units [
33].
2.3.2. Antioxidant Capacity of the Apple Pomace Extract
An analysis of the antioxidant capacity of APE was performed directly, without further processing. Briefly, a 100 µL aliquot of APE was mixed with 3900 µL of the DPPH reagent (0.1 M) [
34]. Meanwhile, a blank sample was prepared by replacing the aliquot with methanol. After 90 min, the absorbance was read by T70 a UV-Vis spectrophotometer (PG Instruments Ltd., Alma Park, United Kingdom) at 515 nm. The obtained results are expressed as mmol Trolox equivalents/g dry weight of APE (mmol TE/g DW).
2.3.3. Total Polyphenolic Content of the Apple Pomace Extract
An analysis of the total polyphenol content (TPC) of APE was carried out by using the Folin–Ciocalteu (FC) method with some modifications [
35]. Briefly, 100 µL of the aliquot of APE was mixed with 7900 µL of distillated water, 500 µL of the FC reagent, and 1500 µL of sodium carbonate (20%). After 60 min of incubation in dark conditions, the absorbance of the sample was read at 760 nm. The obtained results for TPC are expressed as mg gallic acid equivalents/g dry weight of APE (mg GAE/g DW).
2.3.4. Evaluation of the Carotenoid Profile of Apple Pomace
An evaluation of the carotenoid profile (total carotenoids, lycopene, and β-carotene content) was performed by a UV-Vis spectrophotometric analysis, using the Britton equation, according to the protocol previously described by Britton et al. (1995) [
36]. A sample of 2.5 g of apple pomace was extracted with 50 mL of hexane, as follows: the sample was ground in a mortar in the presence of 10 mL of hexane. The liquid fraction was collected, and the operation was repeated 4 more times for the same solid fraction with another 10 mL volume of hexane. The hexane fractions were mixed and centrifuged at 5000×
g and 4 °C for 10 min, and the absorbance of the supernatant was read at λ = 470 nm for the total carotenoids, λ = 450 nm for β-carotene, and λ = 503 nm for lycopene.
2.3.5. Chromatographic Analysis of the Apple Pomace
Previously reported chromatographic conditions [
37] were used for the identification and quantification of individual phenolic compounds in apple pomace. For the extraction of phenolic compounds, AP was mixed with an extraction solvent (50% methanol, containing 0.3% hydrochloric acid) in a ratio of 1:4 (solid:solvent), then magnetically stirred for 30 min in a water bath at 45 °C. The resulting mixture was centrifuged at 5000×
g and 4 °C for 30 min. A total of 8 mL of the collected clear supernatant were concentrated on a water bath at 45 °C for 1.5 h and then diluted to 5 mL with the same solvent. The obtained solution was filtered through a 0.45 µm membrane before injection into the HPLC system.
2.3.6. Colorimetric Analysis of the Apple Pomace Extract
The color parameters of the APE were assessed using the colorimeter MiniScan XE Plus and accompanying software (Reston, VA, USA), which was standardized before each analysis, according to the device’s specifications. In summary, the device screen displays three parameters (L*—lightness, a*—red/green color components, and b*—yellow/blue color components). Based on the obtained values, three additional factors were calculated [
38,
39]:
Chroma (c* = (a*2 + b*2)1/2) indicates chromaticness, which is a measurement of color intensity or saturation that varies from 0 (totally unsaturated) to 100 or above (pure color);
The hue angle (h* = arctan(b*/a*) represents the tone and is expressed in degrees on a 360° scale;
The overall colorimetric difference (∆E* = (∆L2 + ∆a2 + ∆b2)1/2) shows the global change in color of a sample compared to another one.
2.3.7. Biological Activity of Apple Pomace Extract
The antidiabetic potential of APE was demonstrated by the inhibitory activity of two metabolically important enzymes, α-amylase and β-glucosidase, using a methodology previously described [
40,
41]. The inhibition rate of α-amylase by the APE was measured according to Costamagna et al. [
40], with slight modifications. Briefly, a volume of 100 µL of extract solutions (0.5, 1, and 5 µg/mL concentrations of the extract diluted in ultrapure water) was added to 100 µL of an α-amylase solution (1 mg/mL in 0.1 M of a phosphate buffer solution, pH = 6.9). After 5 min of incubation at room temperature, 100 µL of a 1% (
w/
v) starch solution in distilled water was added to the reaction mixture and incubated for another 20 min at 37 °C. Further, 200 µL of 0.04 M of a 3,5-dinitrosalicylic acid (DNS) reagent was added to the reaction mixture, followed by heating at 100 °C for 5 min in a thermostatic water bath. Finally, the samples were diluted with 2 mL of distilled water, and the absorbance was measured at 540 nm with a UV-Vis spectrophotometer. The β-glucosidase inhibitory activity of the APE was also measured according to Costamagna et al. [
40]. The reaction mixture contained 50 µL of a β-glucosidase solution (1 mg/mL in 0.1 M of a phosphate buffer solution, pH = 6.9) and 50 µL of extract solutions (0.5, 1, and 5 µg/mL). After pre-incubation of the reaction mixture at room temperature for 5 min, the enzyme reaction started by adding 50 µL of 25 mM of
p-nitrophenyl-α-D-glucopyranoside and 1.6 mL of 0.1 M of a phosphate buffer solution (pH = 6.9). The mixture was incubated for 15 min at 37 °C. Then, 800 µL of 0.2 M of sodium carbonate was added. The absorbance was read at 405 nm with a UV-Vis spectrophotometer. The results represent the inhibition ratio of the enzyme (%) and are expressed as the mean of three replicates.
2.4. Jelly Candies’ Formulation
The preparation of the enriched jelly candies was realized following the steps presented in the scheme of the technological process (
Figure 1). To obtain 1 kg of jelly candies, the following were used: 452.49 mL of APE, 452.49 mL of potable water, 67.87 g of gelatin, and 45.24 g of a mixture of erythritol (98.7%) and steviol glycosides from stevia (1.3%). The preparation process began with a qualitative and quantitative reception of all ingredients, followed by their dosage. In the next step, the gelatin was hydrated with potable water for 10 min at room temperature. Then, all the ingredients were mixed, homogenized, and pasteurized (60 sec at 60 °C) in a water bath (Raypa BAD-4, 12 L, Barcelona, Spain). This process continued with a casting (distribution) of the resulting mixture into molds, followed by cooling (60 min at 10 °C) in a refrigerator (POL-EKO, CHL 3, Wodzislaw Slaski, Poland) and unmolding. In the last step, the jelly candies were packed, then stored at 10 °C.
The control sample of jellies was prepared following the above recipe but replacing the APE with water. More precisely, for the preparation of 1 kg of jelly candies without APE, the following were used: 904.98 mL of potable water, 67.87 g of gelatin, and 45.24 g of a mixture of erythritol (98.7%) and steviol glycosides from stevia (1.3%). A laboratory size batch of 1 kg was prepared for each type of jelly candy.
2.5. Jelly Candies’ Analysis
2.5.1. Physicochemical Analysis, Total Polyphenolic Content, and Antioxidant Capacity
Pre-analysis processing was performed by mixing the jelly candies with distilled water (solid-liquid ratio = 1:5) until complete homogenization, and the clear liquid separated by centrifugation was used to analyze the physicochemical parameters, TPC, and antioxidant capacity, following the techniques described in
Section 2.3.1,
Section 2.3.2 and
Section 2.3.3 2.5.2. Carotenoid Profile of Jelly Candies with Apple Pomace Extract
The carotenoid profile of jelly candies with APE was assessed as described in
Section 2.3.4, similar to the analysis of apple pomace, and a sample of 2.5 g of jellies with APE was used instead of 2.5 g of AP.
2.5.3. A Colorimetric Analysis of the Jelly Candies
The color parameters of the jelly candies with and without APE were directly assessed without further preparation, as described for APE in
Section 2.3.6.
2.6. Biological Activity of Jelly Candies
The antidiabetic potential of jelly candies with APE was evaluated using the methodology indicated for APE in
Section 2.3.7 [
40,
41].
2.7. Microbiological Studies
The presence of enterobacteria, yeasts, and fungi was determined in 1 g of the product immediately after processing (0 days = T0) and at 2 (T2), 5 (T5), and 7 days (T7) of storage at 4 °C. The samples were homogenized into 9 mL of sterile peptone water, and decimal dilutions were performed (Teixeira-Lemos et al., 2021). The determination of
Escherichia coli and other coliforms was performed according to ISO 16140 on Rapid’E.coli 2 agar (Bio-Rad Laboratories, Marnes-la-Coquette, France) after incubating the plates for 24 h at 37 °C (ISO 16140-3:2021) [
42]. Yeasts and fungi were counted by plating the samples on Potato Dextrose Agar (Scharlau, Barcelona, Spain) and incubating them for 5 days at 28 °C [
43]. Samples without apple pomace were used as controls. The results are expressed as log colony-forming units per gram of product (log CFU/g).
2.8. Sensory Analysis
A sensory analysis of jelly candies with APE and the control sample—jelly candies without APE—was carried out with 40 panelists previously trained on how to assess the organoleptic qualities of the tested products. It should be noted that all the panelists have a higher education degree and come from urban areas, and 80% of them are non-smokers. Thus, the panelists (20 women and 20 men), aged between 30–55 years old, had the task of evaluating the samples mentioned above in terms of appearance and shape, consistency, color, aroma, and taste. Using a 5-point hedonic scale, panel members evaluated the product’s appearance, color, smell, and taste: 1—dislike greatly; 2—dislike somewhat; 3—neither like nor dislike; 4—like slightly; 5—like highly.
2.9. Storage Stability
At the same time with the microbiological studies (T0, T2, T5, and T7), the color parameters, the phytochemical compounds (polyphenol and carotenoid content), and the antioxidant capacity of jelly candies with and without APE were tested.
2.10. Statistical Analysis of Data
In this study, all the analyses were performed in triplicate, and the results are expressed as a mean ± standard deviation. The standard deviations were calculated with the Microsoft Excel 2010 software. The results were compared using the IBM SPSS Statistics 20 software, one-way ANOVA, and Tukey’s post-hoc multiple comparison test. The significance level was 0.05.
4. Conclusions
The purpose of this study was to exploit apple pomace, a by-product of the food industry with high amounts of bioactive compounds, in a functional product. The use of APE as the main ingredient in jelly candy formulation led to a product with an improved concentration of bioactive compounds (carotenoids and polyphenols) and an improved antioxidant capacity and antidiabetic potential, as well as balanced sensory characteristics that were highly appreciated by the panelists. In contrast to jellies without APE, jellies with APE were found to be microbiologically stable throughout the evaluation period, showing no colonies of Enterobacteriaceae and having the potential to reduce the number of yeasts and fungi. Further studies should be performed to enhance the microbiological profile of the product. All the findings support this study’s hypothesis that jelly candies represent a promising approach for recovering bioactive compounds from apple pomace and emphasize the potential of this by-product to enhance a food product’s quality. The incorporation of APE in jelly candy recipes has been shown to be feasible, bringing a lot of benefits, and no negative effects have been recorded. Also, the technological flow required for producing jelly candies with APE is simple and could be easily replicated in an industrial setting in the future. The superiority of the proposed product over conventional ones is given by its natural flavor and coloring derived from AP, its content of bioactive compounds, and its antioxidant capacity, as well as the absence of sugar or synthetic additives with negative impacts on human health. These encouraging results, obtained for apple pomace as an alternative to synthetic additives in jelly recipes, open new perspectives for the development of other food products. In addition, the successful inclusion of AP as the main ingredient in the recipe of a functional food product contributes to sustainability by reducing waste and using natural resources efficiently. This action aligns with Goal 12—Responsible consumption and production of The United Nations’ Sustainable Development Goals.