1. Introduction
Bread plays a very important role in the Mediterranean food tradition, being a primary component in the diet for a long time. Nowadays consumers are more attentive to the consumption of “healthy foods”. For this reason, the bakery sector has started to develop a wide range of baked products enriched with bioactive ingredients, such us dietary fibers, antioxidants and phenolic compounds [
1,
2]. Research activity also focused on the glycemic properties of various commercially available breads and found that breads rich in natural fibers (e.g., beta glucans) and proteins improve glycemic control and insulin sensitivity [
3].
The prickly pear fruits (
Opuntia ficus indica) are widespread in Italy, especially in Sicily where they are consumed as fresh fruit or widely used for the preparation of jam and traditional sweets. The fruit pulp possesses valuable nutritional properties, due to the high level of minerals, vitamins, and antioxidants. The consumption of cactus pear fruit positively affects the body’s redox balance, decreases oxidative damage to lipids, and improves antioxidant status in healthy humans [
4,
5]. Moreover, the fruit infusion also shows antidiuretic effects [
6].
The fruit peel is generally discarded, used as soil improver or exploited by the livestock feed industry. Since the peel constitutes about 48% of the total fruit weight, it represents a concern for the food processing industry for the large amount of waste and the economic costs for its disposal. The proper utilization of this by-product could reduce waste disposal problems and serve as a potential new source of bioactive compounds.
The transformation of fruit by-products in flour to be used in functional foods has already been hypothesized by different authors ([
7,
8] and the references therein). An experimental study carried out on rats evidenced that the addition of cactus flour to a western-style diet was effective to attenuate the risk parameters for the occurrence of metabolic syndromes such as sub fraction high cholesterol levels and glucose tolerance [
9]. Due to the high nutrition value and the important quantity of fiber [
10], antioxidants [
5] and flavonoids [
11], Opuntia peel has been considered a functional ingredient for improving the physicochemical, structural and nutritional properties of cooked sausages [
12] and gluten-free snacks [
13]. The study of [
14] investigated the utilization of very small quantities of prickly pear peels (0.5, 1 and 2%) for the improvement of pan bread quality and reported that this vegetable matrix can increase the shelf-life of pan bread and decrease staling.
However, by-products obtained by fruits and vegetables possess antimicrobial properties due to their antioxidant activity and to the high content of total polyphenols and betalains [
15,
16,
17], therefore, the addition of such ingredients in leavened bakery products, such as bread, could negatively affect the ability of
Saccharomyces cerevisiae baker’s yeast to leave the dough.
Therefore, the aims of this work were: to characterize prickly pear peel flour’s (PPPF) physical, chemical, nutritional and antioxidant properties; to evaluate the effects of PPPF addition, at different concentrations in the dough formulation, on the physical and chemical properties as well as on technological parameters of dough and bread; to create a sensory profile of bread added with PPPF, in comparison to traditional bread; to measure the amount of bioactive compounds remaining after bread cooking.
2. Materials and Methods
2.1. Preparations of Prickly Pear Peel Flour
Thornless prickly pear fruits (Opuntia ficus indica) of first flowering yellow cultivar ‘‘Agostani’’, were bought from a commercial orchard in Catania (Sicily) and immediately transported in the laboratory into a cardboard box. The fruits, selected for similar ripening stages, were superficially washed with sterile distilled water (SDW), and left to dry at room temperature (25 °C).
In total, 10 kg of fruits were hand-peeled by using a knife and the peel obtained (4 kg/fresh weight) were dried at 42 ± 1 °C for 48 h. After drying treatment, the peel was grinded and the obtained flour was ground down using 38 mesh sieves (0.5 mm) to standardize the particle size. The obtained prickly pear peel flour’s (PPPF) moisture content and activity water (Aw) were immediately analyzed and then vacuum packed and stored at −18 °C for the subsequent analysis.
2.2. Physicochemical and Nutritional Characterization of Prickly Pear Peel Flours (PPPF)
The moisture content of PPPF, expressed as moisture percentage (M%), was determined by drying at 105 °C until a constant weight was achieved with an electronic moisture balance (Eurotherm, Gibertini
®, Novate Milanese, Italy). The Aw was measured, according to the manufacturer’s instructions, using the hygrometric method at 20 °C by Aqualab Vapor Sorption (Decago Device, Pullman, WA, USA). The flour’s protein, ash, lipid and total dietary fiber content was also analyzed according to the standard methods described by the Association of Official Analytical Chemist (AOAC, 2007) [
18].
The total carbohydrate content was obtained by differences and calculated by the following formula:
2.3. Evaluation of Prickly Pear Peel Flour (PPPF) Bioactive Compounds
An aqueous extract of PPPF was obtained by dissolving the PPPF in hot water (90 °C), as described by [
19], and its total polyphenol and antioxidant activity was analyzed. In brief, 100 mL of hot water was used as aqueous solvent for the treatment of 50 g of PPPF, prepared as previously described.
2.4. Total Polyphenol Content
The total polyphenol content (TPC) was evaluated using the Folin–Ciocalteau method as reported by Vazquez-Roncero et al. [
20], with some modifications. An amount of 250 µL of extract was mixed with 1.25 mL of Folin–Ciocalteau reagent (FC) and incubated for 3 min, then 2.5 mL of 20% sodium carbonate (Na
2CO
3) was added. The mixture was brought to a final volume of 25 mL and let to react in the dark for 1 h. After the incubation, the absorbance was measured at 725 nm, using a Perkin Elmer lambda 25 Ultraviolet-Visible spectrometer (PerkinElmer Inc, Waltham, WA, USA).
The results in terms of the total polyphenols content were expressed as mg/g of PPPF (dry matter) of gallic acid equivalents (GAE), and the standard curve was obtained with eleven gallic acid concentrations (range from 0 to 80 mg/mL).
2.5. Total Flavonoids
The aluminum chloride colorimetric method reported by Lin and Tang [
21] was used, with slight modifications, to evaluate the total flavonoids content of the sample. In brief, 1 g of PPPF was dissolved in 10 mL of deionized water and let to stir at room temperature for 30 min. An amount of 0.5 mL of the obtained extract, filtered using a 0.45 µm pore-size membrane filter, was mixed with 1.5 mL of 95% alcohol, 0.1 mL of 10% aluminum chloride hexahydrate (AlCl
3·6H
2O), 0.1 mL of 1 M potassium acetate (CH
3COOK), and 2.8 mL of deionized water. The control sample (blank) was prepared by substituting the sample with deionized water. Each reaction mixture was incubated at room temperature for 40 min, and the absorbance was measured spectrophotometrically at 415 nm against the blank. Quercetin 3-β-
d-glucoside was used as a standard to create a seven-point standard curve (0–50 mg/L) and the results were expressed as mg/100 g of PPPF (dry matter) of quercetin equivalents (QE).
2.6. Betalains
Betacyanins and betaxanthins were evaluated following the method reported by Ruiz-Gutierrez et al. [
22], with slight modifications. Briefly, 10 g of sample was diluted in 100 mL of deionized water and homogenized with Ultra Turrax T18 equipment (IKA ULTRA-TURRAX
®, Wilmington, NC, USA). After homogenization, the sample was centrifuged at 10,000×
g at 4 °C for 10 min in a centrifuge (ALC 4239R) and the obtained supernatant was filtered by a 0.45 μm pore-size membrane filter (Millipore
®, Burlington, MA, USA). The extract was analyzed spectrophotometrically at 536 nm and 481 nm, for betacyanin and betaxanthin, respectively, using the molecular weight (Mw) and molar extinction coefficient (ε) in water of betanin (Mw = 550 g/mol; ε = 60,000 L/mol) and indicaxanthin (Mw = 308 g/mol; ε = 48,000 L/mol). All the measurements were conducted in triplicate and the results were expressed as the mg of betacyanin and betaxanthin in 100 g of PPPF (dry matter).
2.7. Evaluation of Antioxidant Activity
The antioxidant activity was evaluated on the PPPF extract using the 2,2-diphenyl-1-picrylhydrazyl (DPPH) radical scavenging activity method reported by Brand-Williams et al. [
23], with some modifications. The assay was conducted by mixing 3 mL of methanol DPPH (2,2-diphenyl-1-picrylhydrazyl) solution (100 µM) with 50 µL of the aqueous extract, prepared as described before, homogenized and incubated in the dark for one hour at 25 °C. The control sample (blank) was prepared in the same way but the same amount of extract was replaced with methanol. At the end of the reaction period the absorbance of each sample was read at 515 nm using a Perkin Elmer lambda 25 Uv-Vis spectrometer. Trolox was used as a standard to create an eight-point standard curve (0–75 mg/L) and the antioxidant capacity was expressed as the mg/kg of the PPPF (dry sample) of trolox equivalents.
2.8. Evaluation of Doughs Containing Prickly Pear Peel Flour (PPPF)
In order to evaluate the influences of PPPF on dough performances, different composite flours were prepared by mixing commercial durum wheat flour (moisture 15%, ash 0.90%, protein 11.50%, hydratation 50%, W 190) with 5, 10, 15, 20 and 50% PPPF. The control was made using only durum wheat flour. The obtained composite flours were evaluated on their water and oil binding capacities described below and then used for the preparation of different doughs.
2.9. Water and Oil Binding Capacities of the Prickly Pear Peel Flour (PPPF) of Composite Flours
The water binding capacity (WBC) or oil binding capacity (OBC) of composite flours, prepared as described before, were evaluated as reported by Kahraman et al. [
24] with minor modifications. In detail, 2 g of each sample was mixed with 24 mL of SDW and let to stir for 60 min at room temperature. The samples were then centrifuged for 20 min at 3000 ×
g, the supernatant was discarded and the WBC or OBC was estimated as the grams of water or oil per g of dry sample (g/g db).
2.10. Leavening and Textural Properties of Doughs Containing Prickly Pear Peel Flour (PPPF)
Doughs were prepared by mixing 100 g of each of the above-mentioned flour blends with 60 mL of SDW, 1.5 g of sodium chloride (NaCl) and 1.5 g of baker’s yeast (
S. cerevisiae). After kneading, the doughs were transferred to a graduated cylinder and incubated at 30 °C for 90 min, in accordance with the common bakery practice in the manufacturing of bread by the Chorleywood Bread Process (CBP) [
25,
26]. The leavening behavior of each dough was evaluated after 30, 60 and 90 min of incubation comparing the initial volume to the volume measured after each incubation period [
27]. The dough increase percentage (DI%) during leavening time was expressed as the mean value of three repetitions ± standard deviation. The textural parameters of doughs containing different amount of PPPF were evaluated in samples which were let to incubate in a bowl at 30 °C for 90 min, by using the Texture Analyzer Zwick/Roell model Z010 (Zwick Roell Italia S.r.l., Genova, Italy) equipped with an aluminum rectangular probe (5 cm × 4 cm). Each dough was placed between two parallel plates and compressed to 50% of its original height at a speed of 10 mm/s, with a pre-load of 0.01 N and cell load of 50 N, with a two-compression cycle. The samples were evaluated on their hardness (N), cohesiveness (ratio) and springiness (cm), representing, respectively, the peak force of first compression cycle (Fmax), the degree to which the sample can be deformed before its ruptures and the ability of the sample to recover its original form. The results recorded were expressed as the mean ± standard deviation of three replicates obtained using one dough for each measurement.
2.11. Determination of the pH and Titratable Acidity of Dough
The pH and titratable acidity of the different doughs, prepared as described before, were evaluated on the unfermented dough (immediately after kneading) and on the leavening of the dough after 30, 60 and 90 min let at 30 °C. The pH variation of each sample was measure by placing a pH probe (Eutech pH 700 Meter) directly in the sample to be analyzed. The total titratable acidity was determined in each sample by homogenizing 10 g of dough with 90 mL of distilled water. After all the dough has dissolved, NaOH 0.1 M was used to titrate 100 g of the sample to pH 8.3.
Each sample was analyzed in triplicate and the results were expressed as the volume (mL) of NaOH required to titrate 100 g of the sample ± standard deviation.
2.12. Bread Preparation
The bread was prepared using the bread machine Imetec 7815 Zero Glu (TENACTA, Azzano S. Paolo, BG, Italy). The bread formulations were prepared on the basis of the previous test effectuated on dough. Different samples were prepared by mixing 250 g of durum wheat flour containing 0, 5, 10, 15 and 20% PPPF with 150 mL distilled water, 8.3 g vegetable oil, 3.75 g yeast and 3.75 g salt. All the sample were cooked at the same conditions according to machine program—the baking time was 65 min at 220 °C.
The bread samples were cooled at room temperature (22 °C ± 1), sealed in macro-perforated plastic bags (PA/PE/20/70) (PA: polyamide; PE: polyethylene) (air-packaged) and evaluated the same day.
2.13. Physicochemical Properties of Breads
The physical characterization was carried out on the same day as the bakery preparation of bread samples containing 0, 5, 10, 15 and 20% PPPF.
The volume was measured using the rapeseed displacement method, as reported by Spina et al. [
28]. The specific volume (cm
3/g) of each sample, and relative repetition, was calculated as the loaf volume/bread weight.
The moisture content (UM%) was determined on grounded samples by the gravimetric method by drying the sample at 105 °C until they were a constant weight. The Aw was measured, on grounded samples, according to the manufacturer’s instructions, using the hygrometric method at 20 °C by Aqualab Vapor Sorption (Decago Device, Pullman, WA, USA).
2.14. Effect of Cooking on Bioactive Compounds
The baked bread samples were cooled at room temperature and their bioactive compounds were evaluated.
Each bread sample containing 0, 5, 10, 15 and 20% PPPF were subjected to an aqueous extraction, as mentioned above, and their total polyphenols, betacyanin, betaxanthin, flavonoid contents were evaluated by using the previously described methods to evaluate the bioactive compounds in PPPF. Each bread sample, containing a different amount of PPPF, was evaluated in triplicate and the results were expressed as the mean value ± standard deviation.
2.15. Bread Colour and Texture Evaluation
A color analysis of bread containing different amount of PPPF was conducted by using a portable colorimeter Konica Minolta CM-2500d (Bremen, Germany), using an illuminant D65.
The CIE L*a*b* parameters—the lightness (L*), redness (a*) and yellowness (b*) and psychometric correlates of chroma and hue angle—were determined both on the crust and crumb.
The psychometric correlates of chroma (C) and hue angle (h), were calculated using Equation (1):
The color differences among bread samples with different amounts of PPPF were expressed as ΔE, which was calculated using Equation (2):
where subscript “x” indicates the color of the bread formulated with 0, 5, 10, 15 or 20% PPPF and the subscript “0” indicates the color of the control sample.
The textural properties of bread containing different amount of PPPF were analyzed using a Texture Analyzer Zwick/Roell model Z010 (Zwick Roell Italia S.r.l., Genova, Italy) equipped with a cylindrical probe. Bread slices, of 2.5 cm in thickness, were placed between the testing machine and compressed two times to 50% of its original height.
The trial specifications for the textural analysis were a pre-load of 0.01 N, cell load of 50 N, and a cross head speed constant of 10 mm/s. Each sample was placed on a support plate, located inside the testing machine, under the same conditions used for the dough samples.
The results, representing the average of three replicates per sample, were the hardness (N), springiness (cm) and cohesiveness (ratio). Each experiment was repeated twice.
2.16. Sensory Analysis
A sensory evaluation was performed using descriptive analysis. The sensory profile of bread samples was determined according to the UNI EN ISO 13299 [
29] method and was carried out by 12 trained panelists with several years of tasting experience and who have been frequently used in our previous studies on breads. The panelists choose to participate in the research and signed the informed consent as our institution does not have an ethics committee for taste and food quality evaluation studies.
The judges selected a list of descriptors for the sensory profile using handmade breads [
2,
28]. A detailed definition (
Table 1) was established for each sensory attribute [
30]. The selected attributes described the texture and flavor characteristics as extensively as possible. The judges evaluated the intensity of the selected sensory attributes using a scale between 1 (absence of the sensation) and 9 (extremely intense) (
Table 1) (FIZZ Byosistemes, ver.2.00 M, Couternon, France). The data reported were expressed as the mean ± standard deviation.
The bread samples containing 0, 5, 10, 15 and 20% PPPF were evaluated in the equipped laboratory [
31] of the Dipartimento di Agricoltura Alimentazione e Ambiente (Di3A) in individual booths illuminated with white light served at an ambient temperature (22 ± 2 °C) and identified with a random three-digit code. The breads were sliced (slices 15 mm thick) ten minutes before tasting. The first and the last slices of the loaves were discarded. The judges, between sample evaluations, rinsed their mouth with water.
2.17. Statistical Analysis
Data, expressed as the mean ± standard deviation, were statistically analyzed by using the statistical package software Minitab™ version 16.0. The significant effect of different PPPF amounts was determined with a one-way ANOVA (p < 0.05) and significant (p < 0.05) differences (mean separation) between samples were determined by Fisher’s least significant difference (LSD) test.