Laser Additive Manufacturing of Fe-Based Magnetic Amorphous Alloys
Abstract
:1. Introduction
- For producing and utilising electromagnetic energy: due to their low cost and ecological reasons, the usage of soft magnetic materials comprises an important part of these applications because they have high magnetic permeability, low energy losses and high magnetic saturation. Fe-Si-based alloys are considered as the most representative materials for this area.
- For signal processing: Fe-Ni-based alloys are usually used in informatics, electronics, transducers, magnetic recording heads, microwave installations and so on [7].
2. Amorphous Fe-Based Magnetic Alloys
3. Additive Manufacturing of Amorphous Fe-Based Magnetic Alloys
3.1. Powder-Bed Fusion
3.2. Direct Energy Deposition
4. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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As Cast | Annealed | ||||||
---|---|---|---|---|---|---|---|
Alloy | Shape | Hc (A/m) | Mr/Ms | µmax (103) | Hc (A/m) | Mr/Ms | µmax (103) |
Fe80B20 | Toroid | 6.4 | 0.51 | 100 | 3.2 | 0.77 | 300 |
Fe40Ni40P14B6 | Toroid | 4.8 | 0.45 | 58 | 1.6 | 0.71 | 275 |
Fe29Ni44P14B6Si2 | Toroid | 4.6 | 0.54 | 46 | 0.88 | 0.70 | 310 |
Fe4.7Co70.3Si15B10 | Strip | 1.04 | 0.36 | 190 | 0.48 | 0.63 | 700 |
(Fe0.8Ni0.2)78Si8B14 | Strip | 1.44 | 0.41 | 300 | 0.48 | 0.95 | 2000 |
Fe80P16C3B | Toroid | 4.96 | 0.4 | 96 | 4.0 | 0.42 | 130 |
Sample | Coercivity (A/m) |
---|---|
Powder | 99 |
Melted once | 1032 |
Melted twice | 397 |
Melted twice and annealed | 238 |
Process Parameters | Magnetic Properties | ||||||||
---|---|---|---|---|---|---|---|---|---|
Alloy | Powder Size (µm) | Technique | P (W) | v (m/s) | Amorphous Content (%) | Ms | Hc (A/m) | Hardness (HV) | Reference |
Fe68.3C6.9 Si2.5B6.7P8.7Cr2.3Mo2.5Al2.1 | <150 | SLM | 340 | 1.5, 2.5 | Unknown | 102.8, 103.6 Am2/kg | 27.9 31.6 | - | [8] |
FeCrMoCB | <80 | SLM | 80–200 | 0.8–5 | 100 a | - | - | 902 | [61] |
Fe92.4Si3.1B4.5 | < 30 | SLM | 90 | 0.1–1.5 | 70–80 | 188.6–199 Am2/kg | 3485.5–5809.2 | 1654–2273 | [68] |
Fe43.7Co7.3Cr14.7Mo12.6C15.5B4.3Y1.9 (at.%) | < 33 | SLM | 150–350 | 0.2–1 | 4.96–100 | - | - | - | [71] |
Fe71Si10C6Cr2 (at.%) | ~24.5 | SLM | Max 120 | - | 89.6 | ~150 Am2/kg | 238 | - | [76] |
Fe73.7Si11B11C2Cr2.28 | ~25 | SLM | 50, 70, 90 | 1.2, 1.6 | 47 | 1.22 T (kg/s2A) | 1591.5–2387.3 | - | [75] |
Fe-Si-B-Nb-Cu | <150 | LENS | - | - | - | 118–150 Am2/kg | 1273.2–3819.7 | - | [5] |
Cr<25Mo<15W<10C<3Mn<5Si<2B<5Febalance (at.%) | <180 | LENS | 250 | 0.02 | - | - | - | 1421 ± 101 | [80] |
Fe41Co7Cr15Mo14C15B6Y2 (at.%) | - | LENS | 300, 600, 900 | 0.005, 0.01 | - | - | - | 1263.7 | [91] |
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Ozden, M.G.; Morley, N.A. Laser Additive Manufacturing of Fe-Based Magnetic Amorphous Alloys. Magnetochemistry 2021, 7, 20. https://doi.org/10.3390/magnetochemistry7020020
Ozden MG, Morley NA. Laser Additive Manufacturing of Fe-Based Magnetic Amorphous Alloys. Magnetochemistry. 2021; 7(2):20. https://doi.org/10.3390/magnetochemistry7020020
Chicago/Turabian StyleOzden, Merve G., and Nicola A. Morley. 2021. "Laser Additive Manufacturing of Fe-Based Magnetic Amorphous Alloys" Magnetochemistry 7, no. 2: 20. https://doi.org/10.3390/magnetochemistry7020020