Industry 4.0 Technologies for Sustainable Transportation Projects: Applications, Trends, and Future Research Directions in Construction
Abstract
:1. Introduction
2. Theoretical Background
2.1. Sustainability in Transportation Construction Projects
2.2. Industry 4.0 Technologies and Their Integration
Technology | Definition | References |
---|---|---|
Internet of Things (IoT) | IoT refers to a network of connected physical devices that collect and transmit real-time data to enable automation, remote monitoring, and smarter decision-making in civil infrastructure systems, enhancing operational efficiency, safety, and maintenance. | [41] |
Big Data Analytics | Big Data analytics swiftly processes vast datasets, providing critical insights for continuous evaluation, enhancing decision-making, and planning in various business scenarios. | [42] |
Artificial Intelligence (AI) | AI systems emulate human intelligence, learning and improving through data and algorithms. Widely used in routing, traffic management, and security, AI enhances technological aspects. | [43] |
Blockchain | Blockchain’s decentralised ledger technology securely records data changes, revolutionizing industries by providing transparency without central authority. | [44] |
Autonomous Robots | Autonomous robots in construction and inspection are self-operating systems equipped with sensing and control technologies that can independently perform tasks such as navigation, mapping, building, and monitoring civil structures without human intervention, offering improved efficiency, precision, and sustainability. | [45] |
Drones/Unmanned Aerial Vehicle (UAV) | UAVs, or drones, are pilotless flying devices controlled remotely, offering versatile applications in aerial surveillance and data collection due to their unmanned nature. | [46] |
Additive Manufacturing (AM)/3D printing | AM, or 3D printing, creates precise items layer by layer, minimizing waste. It is eco-friendly and finds increasing use in production, aligning with sustainability and technological goals. | [47] |
Augmented Reality (AR) | AR refers to a technology that overlays virtual information onto the real world in a blended 3D environment, enabling improved inspection, monitoring, coordination, and safety in civil infrastructure projects by enhancing visual perception and supporting automation. | [48] |
Virtual Reality (VR) | VR is a technology that creates a simulated, immersive environment through computer-generated experiences. It enables project stakeholders to experience a digital representation of the building in a highly interactive and immersive way. | [49] |
Building Information Modelling (BIM) | BIM refers to the digital representation of the physical and functional aspects of the built facility, acting as a shared knowledge resource to ensure consistent data for informed decision-making across the building facility’s entire lifecycle, from inception onward. | [50] |
Digital twin (DT) | DT refers to the virtual replica of the physical built environment or the system. DT represents the digitalisation of the systems that enable real-time and/or dynamic updating of information (e.g., new data derived by sensors, routine inspection activities, operational conditions, stakeholders’ changes, etc.). | [51] |
3. Methodology
3.1. Search Strategy
3.2. Inclusion and Exclusion Criteria
3.3. Screening Process
3.4. Data Extraction
3.5. Data Synthesis
3.6. Risk of Bias Assessment
3.7. Data Analysis Approach
3.7.1. Quantitative Analysis
3.7.2. Qualitative Thematic Analysis
4. Findings
4.1. Findings from the Quantitative Analysis
4.1.1. Distribution of Reviewed Studies by Year
4.1.2. Distribution of Reviewed Studies Based on Technologies Used
4.1.3. Distribution of Reviewed Studies Based on the Publication Source
4.1.4. Distribution of Reviewed Studies Based on Geographic Context
4.1.5. Scientometric Analysis
4.2. Findings from the Qualitative Thematic Analysis
4.2.1. Infrastructure Type Focus
4.2.2. Technology Focus
Building Information Modelling (BIM)
Infrastructure Type | BIM Application | Contribution to Sustainability | Reference |
---|---|---|---|
Road | Ontological approach to integrate operation and maintenance information in BIM for road infrastructure | Improves maintenance practices and extends infrastructure lifespan through better information integration, reducing resource consumption and maintenance costs. | [67] |
Highway | Overcoming BIM adoption challenges in highway project | Specific sustainability contributions are not clearly identified in the study. | [68] |
Bridge | Framework enhancing maintenance management system using BIM and BMS | Enhances maintenance effectiveness through integrated systems, potentially reducing resource use and extending asset lifespan. | [69] |
Mountain road | Methodology for road design optimisation to minimise shady areas and increase safety | Improves road safety through BIM-enabled design optimisation that reduces shady areas and accident risks while minimising environmental impact. | [70] |
Highways | Integrated lifecycle data management leveraging Big Data with BIM | Supports lifecycle management through improved data integration, potentially reducing environmental impacts, optimizing economic performance, and enhancing user experience. | [71] |
Bridge | BIM-based Bridge Management System for safety diagnosis and repair | Enhances public safety through improved diagnosis and repair planning for bridges, reducing accident risks and service disruptions. | [72] |
Road infrastructure | Integration of GIS, BIM, IoT, and VR/AR for intelligent management | Enables more intelligent infrastructure management, potentially reducing maintenance costs and resource consumption through preventive interventions. | [73] |
Bridge | Blockchain-based BIM data provenance model for improved information exchange | Specific sustainability contributions are not clearly identified in the study. | [74] |
Transportation projects | State-of-the-Art review of BIM applications with new ICTs | Enables resource optimisation through data-driven decision-making in facility management. | [75] |
Road | Comparative analysis of BIM adoption in road projects between Australia and China | Specific sustainability contributions are not clearly identified in the study. | [76] |
Airport | BIM for energy analysis, solar analysis, and wind analysis to achieve energy-efficient airport design | Reduces energy consumption and associated carbon emissions through energy-efficient design informed by detailed analyses. | [77] |
Bridge | Comparative analysis of impacts and benefits of BIM on accelerated bridge construction | Achieves cost savings through reduced change orders and rework in bridge construction projects, improving resource efficiency. | [78] |
Road | Improving road designs by applying FEA tools in BIM data exchange | Enhances road building quality and supports efficient and timely maintenance through improved design, potentially reducing lifecycle costs and resource use. | [79] |
Tunnel | Parametric lifecycle carbon assessment model for automating data integration | Facilitates low-carbon design decisions through automated carbon emissions calculation and visualisation, supporting climate change mitigation. | [80] |
Bridge | 6D BIM approach for lifecycle asset management | Supports comprehensive lifecycle management, potentially optimizing economic, environmental, and social dimensions of sustainability through improved decision-making. | [81] |
Bridge | Digital twins for sustainability and vulnerability assessments | Directly addresses sustainability through improved assessment methods, potentially enhancing ecological, economic, and social dimensions of bridge infrastructure. | [82] |
Railway | Digital twin and BIM for railway bridge maintenance and resilience optimisation | Enhances sustainability through resilience optimisation of railway bridge maintenance, improving infrastructure longevity and performance under varying conditions. | [51] |
Airport | BIM for designing airports with controlled energy consumption | Reduces energy consumption by enabling precise design and simulation of energy performance in airport buildings. | [83] |
Airport | BIM to improve building sustainability through solar panels and alternatives | Reduces energy use and emissions while lowering operational costs through renewable energy integration and sustainable design alternatives. | [83] |
Airport | Comprehensive and adaptive Airport BIM (ABIM) management framework | Specific sustainability contributions are not clearly identified in the study. | [84] |
Internet of Things (IoT)
Infrastructure Type | Sustainability Measure | Contribution to Sustainability | Reference |
---|---|---|---|
Roads, railways and highways | Improved maintenance efficiency | Reduced maintenance costs via predictive management systems; Prolonged infrastructure lifecycle, reducing resource consumption; Improved safety and service reliability through early fault detection. | [87] |
Roads, railways, airports | Energy efficiency | Reduced operational costs through renewable energy harvesting systems and energy-efficient designs (e.g., lighting); Reduced carbon footprint and energy consumption; Enhanced access to reliable and efficient infrastructure, particularly in remote areas. | [7,87,88] |
Bridges, railways, piers, general transport | Structural health monitoring (SHM) | Cost-effective SHM via IoT-driven solutions such as AI/ML-enabled predictive models; Minimised waste by extending asset life and preventing catastrophic failures; Improved safety by detecting critical failures early; enhanced public confidence. | [36,89,90,91] |
Railways | Railway-specific monitoring systems | Improved efficiency of railway maintenance via IOT-based condition monitoring; Reduced energy wastage in railway operations, e.g., switch heating management; Safer rail operations with real-time monitoring and autonomous system designs. | [92] |
Airports | Airport-specific solutions | Optimised project delivery performance and operational cost reduction through integrated IoT and BIM systems; Reduced embodied energy and operational cooling loads through advanced energy management; Enhanced operational quality and passenger safety. | [93] |
Coastal piers and wharfs | Coastal infrastructure monitoring | Cost reduction via fiber-grating-based monitoring systems; Reduced damage through early detection of structural vulnerabilities; Enhanced safety and resilience for coastal communities. | [94] |
Highways | Smart highways and lighting | Cost-effective designs for smart lighting and energy-efficient highway management systems; Decreased energy use through IoT-integrated smart lighting and traffic systems; Safer and more efficient highways with automated emergency management. | [95] |
Airports | Construction process optimisation | Enhanced efficiency through digital monitoring systems, reducing rework and waste; Reduced resource and material usage in construction; Higher-quality infrastructure delivery during airport foundation treatment. | [96] |
Artificial Intelligence (AI)
Blockchain
Additive Manufacturing/3D Printing
Unmanned Aerial Vehicle (UAV)/Drones
Autonomous Robots
Virtual and Augmented Reality
Big Data Analytics
Integrated Approach of Technologies
Infrastructure Type | Primary Technology Integrations | Key Sustainability Applications | References |
---|---|---|---|
Bridges | AI + BIM | Structural monitoring, lifecycle management. | [94,104,176] |
AI + IoT | Real-time condition assessment, structural monitoring and crack detection. | [90,91,177] | |
Roads | AI + IoT | Traffic optimisation, safety management, energy efficiency, emergency management. | [95,178,179] |
AI + AR | Enhancing worker safety through improved visualisation. | [102] | |
AI + Blockchain | Transparent cost management and resource tracking. | [103] | |
Railways | AI + AR/VR | Asset management, maintenance training, simulation, and safety procedures. | [101] |
Autonomous robots + IoT | Enhancing safety through automated inspection systems. | [180] | |
Tunnels | 3D LiDAR + Robotics | Automated inspection and safety improvement. | [181] |
AI + Robotics | Autonomous monitoring and damage detection. | [107] | |
BIM + IoT | Planning the implementation of environmental protection in utility tunnels. | [182] | |
Airports | BIM + IoT | Energy management, operational efficiency of airport road pavements, improving delivery performance in terms of costs and safety. | [92,93] |
AI + VR | Emergency training and simulation for fire escape and passenger flow optimisation. | [111] | |
Ports | Drone + AI | Identify and track debris formation, enabling faster response times and more efficient cleanup operations. | [183] |
Digital twin + AI | Improve monitoring of structural health, enhancing port sustainability by extending lifespan and reducing monitoring costs and failure risks. | [184] | |
IoT + Big Data + AI + Blockchain | Reduce emissions through optimised operations, extend infrastructure lifespan via AI-enabled structural monitoring, minimise resource consumption, and enhance safety through early hazard detection. | [185] |
Current Challenges in Technological Integration
4.2.3. Project Lifecycle Focus
- Planning phase: The planning phase has received comparatively limited attention despite being a critical stage for making impactful sustainability decisions [186]. This highlights a research gap in the early-stage application of digital technologies for sustainable transportation infrastructure. This phase involves identifying infrastructure needs and setting project objectives through the use of digital technologies, which can provide information on environmental and social impacts and assist in the evaluation of various options. A study by Jangid et al. [187] used GIS and remote sensing technologies to identify suitable sites for infrastructure development, taking into account factors such as environmental constraints and social acceptability. Digital Twin, integrated with AI for roads, highways, and railway infrastructure, facilitates predictive planning and scenario testing to optimise future operations [188]. The most comprehensive approach appears in the multi-technology integration of BIM, Big Data, Blockchain and GIS for general transportation projects, which enables resource optimisation, environmental impact analysis, spatial optimisation, supply chain transparency, and material traceability, addressing all three sustainability pillars simultaneously [111].
- Design phase: The design phase has also seen limited research focus, even though it plays a pivotal role in embedding sustainability principles into infrastructure solutions from the outset. The incorporation of digital technologies during the design stage significantly enhances the sustainability of infrastructure projects. Designing transportation infrastructure is inherently intricate, given its vast scale and interaction with the surrounding environment. The applications of I4.0 technologies in the design phase can be categorised into distinct themes encompassing analysis and design facets, including societal and human values, as well as health and safety considerations. Within the design stage, BIM has emerged as a paramount technological platform, often employed alongside other data modelling techniques. Furthermore, BIM is harnessed to correlate with sustainability ratings [62]. The application of long-span bridge maintenance is also addressed during the design phase [69]. Tools fostering collaboration, such as cloud-based platforms and virtual design reviews, are utilised to foster effective teamwork [50]. Design alternatives are explored through modelling to address inherent challenges, often applying degradation analysis to determine cost-effective and suitable methods for resolving design issues [189]. Moreover, risk assessment, facilitated by data-driven approaches, is employed to identify potential risks, while predictive simulation evaluates the risk levels of various design alternatives [190]. The design process further includes the facilitation of roadway optimisation by integrating visualisation, simulation, and analysis. Environmental assessments, including Life Cycle Assessment (LCA), are employed to evaluate the performance of design alternatives, considering their environmental impact [80]. Early design decisions are aimed at optimisation and may involve energy modelling [191]. The integration of Mixed Reality technologies, such as VR, is employed to create virtual environments that visualise asset conditions. Furthermore, point cloud data are harnessed for constructing 3D models of existing infrastructure assets, aiding the design phase [101]. Automated processes are leveraged to facilitate regulatory compliance, streamlining adherence to regulations [62]. Accurate georeferencing is foundational to infrastructure design as it involves the alignment of different technological platforms such as GIS and BIM. The integration of GIS and BIM enables a more efficient and accurate representation of the infrastructure design, enhancing sustainability dimensions such as cost, material waste, and advanced hazard predictions [192]. The integration of low-carbon emission materials in the design process, facilitated by BIM, can lead to reduced CO2 emissions later during the construction phase. A study on tunnelling projects conducted by Sun and Park [193] found that the selection of low-carbon emission materials enabled by BIM resulted in decreased environmental impact. In another study, Acerra et al. [194] used BIM to optimise the design of a steel structure for a railway station, resulting in a 13% reduction in steel consumption and a 15% reduction in construction waste.
- Construction phase: The construction phase has garnered more attention in the literature than the design and planning phases. The utilisation of digital technologies during the construction stage significantly contributes to waste reduction, safety enhancement, and increased productivity. A notable illustration is a study by Song et al. [195], employing RFID and GPS technologies to enhance construction site safety by monitoring workers’ locations and movements. Prominent focus areas encompass streamlined documentation procedures [196] and real-time materials management [191] for augmented efficiency and resource allocation. The construction phase further addresses environmental considerations through continuous monitoring of carbon emissions [80] and environmental surveillance facilitated by the integration of BIM and IoT [197]. The application of additive manufacturing and 3D-printing technologies [134], as well as Digital Twins, play a pivotal role in hazard identification and defect detection. Strides in supply chain management [198] and blockchain-based waste management optimisation [116]. Similar to the design phase, BIM emerges as a primary technological innovation during the construction stage, primarily manifested in clash detection, as demonstrated by Byun et al. [72]. Ershadi et al. [199] classify BIM’s influence into the dimensions of integrity, collaboration, and optimisation. Another significant theme during the construction stage involves integrating BIM with UAVs and sensors. For instance, the amalgamation of BIM and UAV technologies has been employed in infrastructure construction project management and delay and disruption analysis [200].
- Operation and maintenance phase: The operation and maintenance phase has received the most attention in the literature, reflecting its critical role in ensuring the long-term sustainability and performance of infrastructure through ongoing monitoring, optimisation, and the renovation and retrofitting of existing assets. Concerning maintenance, most studies concentrate on structural health monitoring (SHM), with BIM and DT emerging as a promising computational environment and an integrated digital platform for SHM. BIM and DT are primarily utilised for the integration of asset management systems to optimise maintenance operations, such as a centralised data repository and wireless SHM [72]. Preventive maintenance is also a prevalent topic in sustainable transportation infrastructure due to its proactive approach to ensuring structural sustainability throughout the service life. This includes the use of sensors for regular bridge inspection programs to identify potential issues [69], as well as the application of AR to enhance work and maintenance procedures, thereby promoting virtual training environments [201]. Additionally, the implementation of condition monitoring and the utilisation of environmentally friendly, sensor-based equipment, such as sensor-based lighting for roads, highways, and tunnels aimed at power conservation, are noteworthy. Furthermore, predictive maintenance technologies are utilised, involving the utilisation of Big Data analytics for collecting and analysing extensive datasets from diverse sources [201,202]. Flammini et al. [203] assessed drones’ potential within a railway monitoring system, encompassing the detection of structural faults, security threats and the investigation of the impact of natural hazards. Shim et al. [204] proposed a maintenance information management system that integrates a 3D information model with a digital inspection system employing image processing—another key research area that aims to enhance maintenance coordination aspects. The EU-funded HERON project strives to create an integrated automated system for road infrastructure maintenance, involving the design of an autonomous ground robotic vehicle supported by autonomous drones to synchronise maintenance efforts. The incorporation of sensors, 3D mapping tools, and artificial intelligence will streamline road maintenance and optimise upgrade workflows [205].
5. Discussion and Future Research Directions
- Strategic alignment of I4.0 technologies with transportation infrastructure lifecycle phases
- The need for improved technical aspects among I4.0 technologies and sustainability tools
- The use of I4.0 technologies for structural health monitoring (SHM)
- Need for a more balanced consideration of sustainability pillars
- Gaps in infrastructure-type research coverage
- Enhancing real-time intelligent monitoring for sustainable infrastructure management
- Streamlining the use of 3D printing for innovative and sustainable materials
- Further research is needed on the application of blockchain in the context of sustainable infrastructure context
- Exploring the applicability of VR/AR technologies in transportation infrastructure projects
- Greater emphasis is needed on synergistic technology integration
- Need for more research on planning, design, and project lifecycle
- Greater emphasis should be placed on conducting research in developing countries
6. Conclusions
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Infrastructure Type | Sustainability Measure | Contributions to Sustainability | References |
---|---|---|---|
Railways | Energy efficiency and lifecycle carbon reduction | AI predicts track behaviour, identifying key parameters to optimise rail operations, reduce costs, and improve competitiveness. | [100] |
Enhanced safety and operational efficiency | Human-centric AI models integrate VR and MR to improve asset management and maintenance processes, promoting inclusivity and efficient operation. | [101] | |
Cost reduction in operations and maintenance | AI identifies track behaviour parameters that lower maintenance and operational costs while improving the reliability of rail networks. | [100] | |
Roads, Highways, and Rural | Reduced energy consumption, sustainable lighting systems | IoT and AI-enabled rural road lighting designs improve energy efficiency and optimise lighting management. AI-enabled digitalised highways support smart systems for traffic and emergency management. | [7,95] |
Improved safety and user experience | Real-time multimodal notifications through AI and AR enhance highway worker safety. AI aids in monitoring traffic flow and accident prevention to ensure safer road networks. | [102] | |
Transparent cost estimation and efficient operations | Decentralised AI systems using blockchain enable accurate, auditable road construction cost estimation. AI-IOT integrated lighting systems reduce operational costs. | [7,103] | |
Bridges | Lifecycle sustainability and reduced emissions | AI frameworks for Structural Health Monitoring (SHM) support energy-efficient and reliable inspection processes, reducing the environmental footprint. Machine learning and deep learning for bridge damage detection are integrated with BIM for efficient damage restoration and lifecycle sustainability. | [90,94,104] |
Improved safety and reliability | AI-powered SHM systems provide real-time insights, ensuring user safety and structural reliability during operations. Analysing bridge damage using UAV-assisted inspection and deep-learning-based damage identification. | [91,104,105] | |
Reduced maintenance costs and increased efficiency | AI automates bridge inspections, reducing dependency on human labour and increasing cost efficiency in maintaining bridge infrastructure. | [91] | |
Tunnels | Reduced CO2 emissions and resource optimisation | AI-based stochastic models minimise total costs and emissions in tunnel maintenance. AI-powered robots enable efficient and automated tunnel inspections, reducing the environmental footprint. | [106,107] |
Improved safety through real-time monitoring | AI-enabled tunnel inspection systems provide 3D damage assessment, improving worker and user safety. | [106,107] | |
Cost optimisation in maintenance | Machine learning models forecast tunnel surface settlement, improving efficiency and reducing over-excavation costs. | [108,109] | |
Airports | Green performance evaluation and energy efficiency | AI-powered green performance evaluation models provide actionable insights for reducing the environmental impact of airport facilities, including energy-efficient designs and operational sustainability. | [110] |
Enhanced safety in emergencies | AI and VR simulation frameworks improve fire escape strategies and training for airport safety. | [111] | |
Efficient resource allocation | AI optimises airport resource management, reducing costs and improving operational efficiency. | [110] | |
Maritime Ports | Environmentally sustainable port operations | AI integrates machine-learning models to evaluate the environmental impacts of port operations, optimizing energy use and emissions. | [112] |
Enhanced collaboration and operational efficiency | AI promotes port integration and collaboration among multi-port regions, fostering equitable development and sustainable practices. | [50] | |
Sustainable market capacity and policy development | AI optimises market share trading and capacity adjustments for sustainable port operations, ensuring equitable compensation and effective government subsidy allocation. | [50] | |
General Transportation Infrastructure | Hazard analysis and carbon reduction | AI and CFD integration enables advanced hazard analysis and better functionality of AEC projects. | [113] |
Improved safety in operations and management | AI and AR integration improve worker safety and risk management across transport systems. AI supports autonomous decision-making for intelligent infrastructure management in smart cities. | [102] | |
Enhanced productivity and quality in construction | AI-powered regression-based DNNs optimise heavy equipment tracking, improving productivity and lowering operational costs. AI-integrated 3D printing and selective laser sintering processes promote efficient manufacturing. | [114,115] |
Infrastructure Type | Sustainability Measures | Contribution to Sustainability | Reference |
---|---|---|---|
General Transport Infrastructure | Improved waste management and recycling | Quantifies stakeholder value in waste reuse and recycling; Reduces costs by enhancing waste recovery processes. | [116] |
General Transport Infrastructure | Enhanced trust and collaboration | Improves peer-to-peer collaboration in project management; Reduces transactional inefficiencies and errors in data management. | [117] |
Construction Supply Chain | Circular economy integration | Supports circular economy by identifying high-priority attributes; Enables cost savings through efficient resource use. | [118] |
Road Construction | Decentralised AI for decision-making | Enhances transparency and trust in cost estimation processes. | [103] |
Maritime and Port Supply Chains | Smart contracts for collaboration | Facilitates collaborative logistics and SME integration into supply chains; Reduces misalignment and transaction costs in supply chains. | [119] |
Cross-Border Customs Procedures | Blockchain for customs processes | Reduces transaction and misalignment costs in cross-border logistics. | [120] |
Port Supply Chain | Blockchain for legal and cultural adaptability | Enhances understanding of cultural, legal, and technological adoption factors; Improves efficiency in smart contract enforcement for supply chains. | [121] |
Offshore Wind Energy Supply Chain | Complexity management in renewable energy | Reduces complexity-related inefficiencies in supply chain management. | [122] |
Bridge Construction | Blockchain for BIM data provenance | Improves information exchange and competence recognition among stakeholders. | [74] |
Infrastructure Type | Sustainability Measures | Contribution to Sustainability | Reference |
---|---|---|---|
Roads and Highways | Material Optimisation and Recycling | Use of waste rubber powder in 3D printed asphalt to reduce material waste and improve high-temperature performance; Cost savings through reduced raw material use and waste management. | [128] |
Marine Construction | CEM III (a type of blast furnace cement) binder for eco-materials in artificial reefs enhances mechanical properties and biomass colonisation, supporting sustainable marine ecosystems; Reduced material costs for artificial reef structures. | [129] | |
Asphalt Pavement Maintenance | Movable 3D-printing robots and UAVs using recycled materials for crack and pothole repairs; Reduced costs for pavement repair through mobile and scalable repair solutions. | [130] | |
General Transport Infrastructure | Energy Efficiency and Emissions Reduction | Rapid robotic 3D printing using local materials minimises transportation emissions; Reduces costs associated with material transportation and logistics. | [115] |
Concrete Structures | Durability and Resilience of Structures | Testing of 3D printed concrete for sulfuric acid resistance supports long-lasting, low-maintenance construction in harsh environments; Reduces lifecycle costs due to improved durability and reduced repair frequency. | [131] |
Metal Bridges | Vibration analysis of 3D printed metal bridges improves design and maintenance planning; Cost optimisation through early identification of potential design flaws. | [132] | |
Tunnels | Physical simulation using 3D printed sandstone analogues aids understanding of failure processes for improved safety; Enhances worker and user safety through better prediction of structural failures; Reduces costs by optimizing design before full-scale implementation. | [133] | |
Highway-Adjacent Housing | Rapid Construction for Displacement Solutions | Robotic 3D printing of housing units using local materials supports fast, affordable, and sustainable housing for displaced residents; Provides affordable housing and improves quality of life for displaced communities; Low-cost, scalable housing options for highway projects. | [134] |
Asphalt Pavement Maintenance | Repair and Maintenance Innovations | Mobile 3D asphalt printing robots and UAVs enable precise, on-site repair of cracks and potholes; Reduces road closure times, improving public mobility and convenience; Reduces operational costs due to automated repair processes. | [135] |
Concrete Structures | New 3D spall repair methods improve the speed and precision of repairs; Enhances safety for users through quick restorations of damaged areas; Cost efficiency in repair materials and methods. | [136] | |
Concrete Shells | Design Flexibility and Structural Optimisation | Innovative shape generation using FEM and 3D printed models enables ultra-thin concrete shells with minimal material use; Reduced costs due to material optimisation. | [137] |
Tunnels, Bridges, and Pavements | Advanced Monitoring and Inspection | Embedded sensors in 3D printed tunnel models provide 3D monitoring networks for damage identification and residual strength estimation; Enhances safety through accurate monitoring of damage during loading; Reduces costs for post-construction inspection and maintenance. | [138] |
Railway Infrastructure | Additive manufacturing improves smarter component design, track performance, and maintenance strategies; Economic efficiency through better performance and reduced downtime. | [139] | |
Asphalt Pavement Maintenance | Automation and Mobility in Maintenance | UAVs equipped with 3D-printing air-feeding devices provide solutions for crack repair in inaccessible areas; Improved mobility and accessibility for maintenance in remote areas; Cost-effective maintenance solutions for dense or slight cracks. | [135] |
Infrastructure Type | Sustainability Measures | Contribution to Sustainability | Reference |
---|---|---|---|
General Transport Infrastructure | Improved environmental monitoring and analysis | Facilitates hazard identification, enabling sustainable bridge management. | [146] |
Port Infrastructure | Efficient surveying and inspections while reducing waste | Reduces resource waste through UAV surveying for asset management; Reduces costs of manual surveys and data inaccuracies. | [147] |
Road Networks | Optimised road network sustainability | UAVs measure swept paths and model oversized vehicles, reducing environmental impacts. | [148] |
Bridge and Viaducts | Reduction of CO2 emissions during inspection | UAVs replace traditional inspection methods requiring heavy equipment; Improves worker safety by reducing physical inspection risks; Reduces inspection costs; Hastens inspection processes. | [149] |
Urban Railway Networks | Precise 3D modeling for decision-making | Enhanced collaborative decision-making for rail upgrades; Saves costs with reliable 3D tools for railway transformations. | [143] |
Bridges | Accurate damage detection for structural health | Minimises resource wastage through UAV-assisted NDT monitoring; Cost-effective damage identification leveraging UAV and deep learning; Identifies subsurface deterioration not visible through conventional methods; Enables early intervention before more resource-intensive repairs are needed. | [105,150,151] |
Toll Roads | Efficient schedule adjustments | Improves progress tracking and adjustment of construction schedules; Reduces delays and resource allocation errors in toll road projects. | [152] |
Underground Infrastructure | Enhanced underground inspections | Reduces worker risks in GNSS-denied conditions via UAV navigation; Reduces costs by automating underground monitoring and obstacle avoidance. | [144] |
Asphalt Pavements | Sustainable maintenance and repair | Reduces material usage by combining UAVs with 3D printing for crack repairs; Reduces long-term maintenance costs by targeting dense cracks with UAVs. | [135] |
Infrastructure Type | Autonomous Robots Application | Contribution to Sustainability | Reference |
---|---|---|---|
Various transportation projects | Off-site automated systems for 3D printing, prefabrication assembly | Improves safety protocols, reduces costs through automation, and enhances data accuracy, supporting economic, environmental, and social sustainability | [153,154] |
Various transportation projects | On-site automation and robotics for steel welding, concrete laying | Increases safety in challenging environments, enhances precision in construction, and reduces labour costs and project timelines. | [153,155,156] |
Bridges and tunnels | Drones and autonomous vehicles for inspection and data collection | Enhances efficiency in infrastructure inspections, reduces reliance on manual labour, and improves structural health monitoring accuracy. | [153,157] |
Various transportation projects | Exoskeletons for worker safety and reduced physical strain | Improves workplace safety and ergonomics, enhances job satisfaction, minimises workplace injuries, and boosts efficiency in physically demanding tasks, contributing to social sustainability | [158,159] |
Airport grounds, highway medians | Robotic lawnmowers | Reduces maintenance costs and operational time while lowering carbon emissions through electric alternatives, supporting economic and environmental sustainability. | [160] |
Infrastructure Type | Sustainability Measures | Contribution to Sustainability | Reference |
---|---|---|---|
General Transport Infrastructure | Enhanced visualisation for SHM data management and decision-making | Improves stakeholder collaboration and data accessibility for better decision-making. | [164] |
Underground Utilities | Improved workflows for infrastructure operation and maintenance | Enhances maintenance efficiency by enabling real-time AR-based inspections; Reduces time and costs associated with utility inspections. | [165] |
Railway Infrastructure | Human-centric asset management | Improves operational safety and usability for railway workers; Enhances efficiency in asset lifecycle management. | [101] |
Airport Fire Escape | Simulation training for emergency response | Provides realistic VR training environments to improve emergency preparedness; Reduces costs for physical training setups. | [111] |
Pedestrian Bridge | Public education about infrastructure | Encourages environmental awareness among visitors; Enhances visitor engagement and understanding of sustainable infrastructure. | [166] |
Highway Construction | Crane movement simulation for construction planning | Minimises environmental impact through optimised crane logistics; Reduces project costs through improved construction efficiency. | [49] |
Port Construction | Underwater robot visualisation for port construction | Reduces environmental disruption by enabling precise construction; Reduces construction costs by improving accuracy and reducing rework. | [167] |
Underground Utilities | AR-BIM-lean integration for utility relocation | Enhances lean principles, leading to improved workflows and reduced delays; Reduces overall project costs through better resource allocation. | [168] |
Maritime Engineering | Maritime construction and navigation | Enables efficient planning for reduced resource use; Improves worker safety and collaboration; Enhances operational efficiency in maritime projects. | [169] |
Highway Infrastructure | Connecting BIM models with human perception | Improves stakeholder understanding of construction progress and impacts. | [101] |
Various Infrastructure Types | Simulation for training and planning | Enhances understanding and training for infrastructure project workflows; Reduces design and planning errors, lowering project costs. | [165] |
Infrastructure Type | Sustainability Measures | Contribution to Sustainability | Reference |
---|---|---|---|
Highway Bridge Construction | Real-time data monitoring for construction quality and progress tracking. | Enhances construction efficiency and reduces resource waste through real-time data monitoring. Improves project timelines and cost estimation, minimizing delays and overruns. | [173] |
Bridge Infrastructure | AI-driven SHM for early structural weakness detection and predictive maintenance. | AI-driven SHM detects structural weaknesses early, enhancing safety and preventing failures. Predictive maintenance reduces material consumption, lowering environmental impact. | [90] |
Smart Sustainable Cities (Transport) | Integration with IoT-based sensors for real-time traffic and environmental monitoring. | IoT-based monitoring optimises energy use and cuts carbon emissions in transport systems. Enhances air quality and reduces noise pollution. | [174] |
Highways | Big Data and BIM integration for lifecycle data management and optimised traffic planning. | Improves resource efficiency and cost savings through optimised traffic and maintenance planning. Enhances asset lifecycle management, reducing waste and maximizing resource utilisation. | [71] |
General Civil Engineering Projects | Integration with BIM and ICT integration for facility management and data-driven decision-making. | Enhances operational efficiency and resource management, reducing costs and energy use. BIM-ICT integration improves data-driven decision-making, minimizing environmental impact over the facility lifecycle. | [75] |
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Abbasnejad, B.; Soltani, S.; Ahankoob, A.; Kaewunruen, S.; Vahabi, A. Industry 4.0 Technologies for Sustainable Transportation Projects: Applications, Trends, and Future Research Directions in Construction. Infrastructures 2025, 10, 104. https://doi.org/10.3390/infrastructures10050104
Abbasnejad B, Soltani S, Ahankoob A, Kaewunruen S, Vahabi A. Industry 4.0 Technologies for Sustainable Transportation Projects: Applications, Trends, and Future Research Directions in Construction. Infrastructures. 2025; 10(5):104. https://doi.org/10.3390/infrastructures10050104
Chicago/Turabian StyleAbbasnejad, Behzad, Sahar Soltani, Alireza Ahankoob, Sakdirat Kaewunruen, and Ali Vahabi. 2025. "Industry 4.0 Technologies for Sustainable Transportation Projects: Applications, Trends, and Future Research Directions in Construction" Infrastructures 10, no. 5: 104. https://doi.org/10.3390/infrastructures10050104
APA StyleAbbasnejad, B., Soltani, S., Ahankoob, A., Kaewunruen, S., & Vahabi, A. (2025). Industry 4.0 Technologies for Sustainable Transportation Projects: Applications, Trends, and Future Research Directions in Construction. Infrastructures, 10(5), 104. https://doi.org/10.3390/infrastructures10050104