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28 May 2024

The Design and Fabrication of a 3D-Printed Electrolyzer with Membrane-Less Technology for Green H2 Production †

and
Department of Chemical and Biochemical Engineering, Rajiv Gandhi Institute of Petroleum Technology, Amethi 229304, India
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Presented at the 3rd International Electronic Conference on Processes—Green and Sustainable Process Engineering and Process Systems Engineering (ECP 2024), 29–31 May 2024; Available online: https://sciforum.net/event/ECP2024.
Hydrogen production through water splitting is a popular technology. The reaction takes place in an electrolyzer unit. There are different types of electrolyzers available, including proton exchange membranes (PEMs), anion exchange membranes (AEMs), and alkaline and solid oxide electrolyzers. Although PEMs are a widely used commercial electrolyzer, they are very sensitive, not very durable, and have a high cost due to the membrane. To eliminate the cost of the membrane, the concept of membrane-less electrolysis technology was developed.
In this study, a new membrane-less electrolyzer design was proposed with a flow-through electrolyzer, as shown in Figure 1.
Figure 1. Concept of water flow electrolyzer with gas separation mechanism.
The design was manufactured with the help of 3D printing technology with acrylonitrile butadiene styrene (ABS) polymer material that is more stable in basic media. To increase the conductivity of water, a 4 M KOH solution was provided for electrolysis. In this design, electrodes were placed at an angle of 30° to each other. The generated hydrogen and oxygen gases were separated from each other using the effect of the flow of water between the electrodes. The tapered inlet was provided to maintain a proper laminar flow through the inlet. In the middle of the electrolyzer, a divider was also provided for separating the generated hydrogen and oxygen gas. A Ni mesh with an 80-grit size was used in the place of electrodes. The purity of the generated gas was measured via a gas chromatography instrument. A H2 purity of about 99.85% was achieved by using a Ni mesh as an electrode at room temperature and normal pressure.

Author Contributions

N.U.K.: Experimental analysis, data acquisition, writing—original draft, approval of the version of the manuscript to be published. M.K.: Conception of investigation, funding acquisition, project administration, revising the manuscript critically for important intellectual content, Conception of investigation, formal analysis, revising original draft. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by NTPC India: RGIPT grant number 9100000216-151-1001.

Institutional Review Board Statement

Not applicable.

Data Availability Statement

The raw data supporting the conclusions of this article will be made available by the authors on request.

Conflicts of Interest

The authors declare no conflict of interest.
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