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Journal of Manufacturing and Materials Processing, Volume 2, Issue 1

2018 March - 20 articles

Cover Story: Machining principle for the diamond turning of diffractive optical structures for UV-application and machined test structure (Siemens star). Material properties like hardness, grain size or elastic modules, materials differ in their machinability regarding surface roughness, reproduction accuracy and as well as optical properties such as reflectivity. This topic has been addressed in the course of current research, in order to determine suitable workpiece materials for different optical or replication applications. It has been shown, that the choice of material always has to be made in consideration of the specific application. View this paper
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Articles (20)

  • Article
  • Open Access
7 Citations
4,645 Views
11 Pages

During the process of grind-hardening, the dissipated heat from the process is utilized for a surface layer hardening of machined components made of steel. A martensitic phase transformation occurs within the affected subsurface regions and compressi...

  • Article
  • Open Access
3 Citations
5,142 Views
14 Pages

Prediction of Feed-Rate Slowdowns in Precise Micromilling Processes

  • Alexander Meijer,
  • Eugen Krebs,
  • Petra Wiederkehr and
  • Dirk Biermann

In a production of filigree and complex geometries, different NC-controlled processes such as laser cutting, EDM milling, and micromachining require a constant feed rate to ensure high-quality manufacturing results. Due to the technically limited acc...

  • Article
  • Open Access
20 Citations
18,872 Views
11 Pages

Applications of Open Source GMAW-Based Metal 3-D Printing

  • Yuenyong Nilsiam,
  • Paul G. Sanders and
  • Joshua M. Pearce

The metal 3-D printing market is currently dominated by high-end applications, which make it inaccessible for small and medium enterprises, fab labs, and individual makers who are interested in the ability to prototype and additively manufacture fina...

  • Article
  • Open Access
6 Citations
6,378 Views
8 Pages

Probes for CNC machine tools, as every measurement device, have accuracy limited by random errors and by systematic errors. Random errors of these probes are described by a parameter called unidirectional repeatability. Manufacturers of probes for CN...

  • Article
  • Open Access
24 Citations
5,877 Views
16 Pages

Due to their high ductility, high durability, and excellent corrosion resistance, stainless steels are attractive materials for a variety of applications. However, high work hardening, low thermal conductivity, and high built-up edge (BUE) formation...

  • Article
  • Open Access
11 Citations
4,945 Views
10 Pages

This paper discusses the impact of different machining parameters on structuring quality in a diamond turning process for the machining of diffractive optical elements (DOEs). Special attention is paid to the impact of the material on the geometric s...

  • Article
  • Open Access
17 Citations
7,119 Views
14 Pages

Modelling Machine Tools using Structure Integrated Sensors for Fast Calibration

  • Benjamin Montavon,
  • Philipp Dahlem,
  • Martin Peterek,
  • Markus Ohlenforst and
  • Robert H. Schmitt

Monitoring of the relative deviation between commanded and actual tool tip position, which limits the volumetric performance of the machine tool, enables the use of contemporary methods of compensation to reduce tolerance mismatch and the uncertainti...

  • Article
  • Open Access
14 Citations
4,677 Views
11 Pages

Lightweight design is gaining in importance throughout the engineering sector, and with it, workpieces are becoming increasingly complex. Particularly, thin-walled parts require highly accurate and efficient machining strategies. Such low-rigidity st...

  • Article
  • Open Access
43 Citations
13,450 Views
27 Pages

Characterization and Processing Behavior of Heated Aluminum-Polycarbonate Composite Build Plates for the FDM Additive Manufacturing Process

  • Sherri L. Messimer,
  • Albert E. Patterson,
  • Nasiha Muna,
  • Akshay P. Deshpande and
  • Tais Rocha Pereira

One of the most essential components of the fused deposition modeling (FDM) additive manufacturing (AM) process is the build plate, the surface upon which the part is constructed. These are typically made from aluminum or glass, but there are clear d...

  • Article
  • Open Access
8 Citations
4,748 Views
15 Pages

Transparent, brittle materials, like glass, are used in various applications due to their advantages of mechanical and optical properties. However, their hard and brittle nature causes significant challenges to researchers when they design and test a...

  • Article
  • Open Access
8 Citations
5,335 Views
12 Pages

Silicon nanotubes (SiNTs) have been researched as a promising anode material to replace graphite in next-generation lithium ion batteries. Chemical etching synthesis of SiNTs is a simple, controllable and scalable process for SiNT fabrication, but th...

  • Feature Paper
  • Article
  • Open Access
20 Citations
4,371 Views
11 Pages

The question, how certain surface layer properties (for example, hardness or roughness) can be specifically influenced in different manufacturing processes, is of great economic interest. A prerequisite for the investigation of the formation of surfa...

  • Article
  • Open Access
7 Citations
3,745 Views
14 Pages

Machining grooves and ridges (peaks) into the surface of wooden deckboards reduces undesirable checking that develops when “profiled” boards are exposed to the weather. We aim to develop improved profiles for amabilis fir decking to reduce its suscep...

  • Feature Paper
  • Article
  • Open Access
3 Citations
7,709 Views
27 Pages

Modal Analysis, Metrology, and Error Budgeting of a Precision Motion Stage

  • Ahmet Okyay,
  • Kaan Erkorkmaz and
  • Mir Behrad Khamesee

In this study, a precision motion stage, whose design utilizes a single shaft supported from the bottom by an air bearing and voice coil actuators in complementary double configuration, is evaluated for its dynamic properties, motion accuracy, and po...

  • Feature Paper
  • Article
  • Open Access
20 Citations
6,668 Views
20 Pages

A precise characterization of material behavior is necessary to identify yield criteria or hardening laws for an accurate numerical design of sheet metal forming processes. Current models like Yld2000-2d or Hill’48 do not consider the plane strain st...

  • Article
  • Open Access
19 Citations
7,461 Views
11 Pages

Influences on the Fabrication of Diffractive Optical Elements by Injection Compression Molding

  • Marcel Roeder,
  • Peter Schilling,
  • Daniel Hera,
  • Thomas Guenther and
  • André Zimmermann

Polymer optics are widely used in various applications, replacing traditional glass lenses. The ability to create free-form and micro-structured optics, as well as fast replication, gives them major advantages over traditional glass lenses. However,...

  • Article
  • Open Access
5 Citations
7,115 Views
12 Pages

This paper describes an error separation method for a precision measurement of the run-out of a microdrill bit by using a measurement system consisting of a concentricity gauge and a laser scan micrometer (LSM). The proposed error separation method c...

  • Feature Paper
  • Article
  • Open Access
1 Citations
4,551 Views
18 Pages

The concept of Zener–Hollomon (Z) based Forming Limit Surface (Z-FLS)—which has minor strain, major strain, and ln(Z) as its three axes—was initially proposed in a previous study. In the Z-FLS diagram, strain rate and temperature effects on the major...

  • Article
  • Open Access
9 Citations
6,115 Views
14 Pages

Batch Processing in Preassembled Die Sets—A New Process Design for Isothermal Forging of Titanium Aluminides

  • Markus Bambach,
  • Irina Sizova,
  • Alexander Sviridov,
  • Johan Andreas Stendal and
  • Martin Günther

Titanium aluminide (TiAl) turbine blades produced by isothermal forging have recently been implemented in the low-pressure part of commercial aircraft jet engines. However, the slow speed of isothermal forging, costly molybdenum-based dies and the re...

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J. Manuf. Mater. Process. - ISSN 2504-4494