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Journal of Manufacturing and Materials Processing, Volume 7, Issue 3

June 2023 - 39 articles

Cover Story: The residual stress state of the machined sub-surface influences the service quality indicators of a component, such as fatigue life, tribological properties, and distortion. During machining, the radius of the cutting edge changes due to tool wear. The cutting-edge rounding significantly affects the residual stress state of the part and the occurring process forces. This paper presents a tool wear prediction model based on in-process-measured cutting forces. The effects of the cutting-edge geometry on the force behavior and the machining-induced residual stresses were examined experimentally. The resulting database was used to realize a machine-learning algorithm to calculate the hidden value of tool wear. The predictions were validated by milling experiments using rounded cutting edges. View this paper
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Articles (39)

  • Article
  • Open Access
1 Citations
2,219 Views
11 Pages

Impact of Green Ceramic Hybrid Machining (GCHM) on Reliability and Repeatability of the Properties of Sintered Yttrium-Tetragonal Zirconia Polycrystal Parts

  • François Ducobu,
  • Anthonin Demarbaix,
  • Edouard Rivière-Lorphèvre,
  • Laurent Spitaels,
  • Fabrice Petit,
  • Nicolas Preux,
  • Charles Duterte,
  • Marylou Mulliez and
  • Bert Lauwers

The innovative Green Ceramic Hybrid Machining (GCHM) process sequentially combines milling with a cutting tool (GCM, Green Ceramic Machining) and laser beam machining (GCLBM) of a ceramic material (black Y-TZP in this study) at the green stage mainly...

  • Article
  • Open Access
2 Citations
2,603 Views
24 Pages

In this paper, a void closure model applicable to the general hot forming process has been proposed. Through the representative volume element (RVE) method, the influences of void shape, orientation, and stress state on void closure tendency were ana...

  • Article
  • Open Access
3 Citations
3,111 Views
14 Pages

On Welding of High-Strength Steels Using Laser Beam Welding and Resistance Spot Weld Bonding with Emphasis on Seam Leak Tightness

  • Tobias Schmolke,
  • Christian Brunner-Schwer,
  • Max Biegler,
  • Michael Rethmeier and
  • Gerson Meschut

The design of most electric vehicles provides for the positioning of the heavy energy storage units in the underbody of the cars. In addition to crash safety, the battery housing has to meet high requirements for gas tightness. In order to test the u...

  • Review
  • Open Access
17 Citations
4,738 Views
23 Pages

The poor surface roughness associated with additively manufactured parts can influence the surface integrity and geometric tolerances of produced components. In response to this issue, laser polishing (LP) has emerged as a potential technique for imp...

  • Article
  • Open Access
10 Citations
3,304 Views
14 Pages

Filament-based material extrusion additive manufacturing (FMEAM) is an additive manufacturing technique that uses 3D printing. Additive manufacturing could build parts with infill variations. Solid or triangular infill pattern could be selected as ne...

  • Article
  • Open Access
2 Citations
2,705 Views
14 Pages

Assessment of Plasma Deposition Parameters for DED Additive Manufacturing of AA2319

  • Paula Rodríguez-González,
  • Erich Neubauer,
  • Enrique Ariza,
  • Leandro Bolzoni,
  • Elena Gordo and
  • Elisa María Ruiz-Navas

Arc-directed energy deposition using wire as feedstock is establishing itself as a 3D printing method capable of obtaining additively manufactured large structures. Contrasting results are reported in the literature about the effect of the deposition...

  • Article
  • Open Access
5 Citations
3,808 Views
15 Pages

Cooling Rate Modeling and Evaluation during Centrifugal Atomization Process

  • Sasha A. Cegarra,
  • Jordi Pijuan and
  • María D. Riera

Centrifugal atomization is a rapid solidification technique involving fast cooling rates to produce high-quality powders. The final microstructure of the atomized particles is closely linked with the thermal history and cooling rates experienced duri...

  • Article
  • Open Access
14 Citations
2,313 Views
17 Pages

Multi-Response Optimization and Influence of Expanded Graphite on Performance of WEDM Process of Ti6Al4V

  • Jay Vora,
  • Yug Shah,
  • Sakshum Khanna,
  • Vivek K. Patel,
  • Manoj Jagdale and
  • Rakesh Chaudhari

Wire electrical discharge machining (WEDM) is widely preferred for machining difficult-to-cut materials like Ti6Al4V. In the present study, current, pulse-off-duration (Toff), and pulse-on-duration (Toff) were identified as vital input factors for th...

  • Article
  • Open Access
9 Citations
3,149 Views
21 Pages

Nickel-based Ni-Cr-Si-B self-fluxing alloys are excellent candidates to replace cobalt-based alloys in aeronautical components. In this work, metal additive manufacturing by directed energy deposition using a laser beam (DED-LB, also known as LMD) an...

  • Article
  • Open Access
2 Citations
3,012 Views
15 Pages

Metrology of Sheet Metal Distortion and Effects of Spot-Welding Sequences on Sheet Metal Distortion

  • Enkhsaikhan Boldsaikhan,
  • Michael Milhon,
  • Shintaro Fukada,
  • Mitsuo Fujimoto and
  • Kenichi Kamimuki

Refill friction stir spot welding (RFSSW) is an emerging solid-state welding technology that demonstrates an outstanding ability to join aerospace aluminum alloys. The thermomechanical processing of RFSSW may cause variations in the workpiece in the...

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J. Manuf. Mater. Process. - ISSN 2504-4494Creative Common CC BY license