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Clean Technol., Volume 6, Issue 4 (December 2024) – 5 articles

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24 pages, 5650 KiB  
Article
Reducing Energy Consumption Using DOE and SPC on Cork Agglomeration Line
by Hugo Silva, André S. Santos and Leonilde R. Varela
Clean Technol. 2024, 6(4), 1407-1430; https://doi.org/10.3390/cleantechnol6040067 - 18 Oct 2024
Viewed by 193
Abstract
The industrial landscape has revealed two trends: increased competitiveness and a greater demand for sustainable solutions. Materials with cork in their composition are an appealing solution, since they guarantee the desired mechanical characteristics while contributing to the prevention of environmental degradation. Given the [...] Read more.
The industrial landscape has revealed two trends: increased competitiveness and a greater demand for sustainable solutions. Materials with cork in their composition are an appealing solution, since they guarantee the desired mechanical characteristics while contributing to the prevention of environmental degradation. Given the change in external factors, there has been a substantial rise in energy costs. Thus, it is essential to optimize processes, with the aim of reducing the consumption of resources, such as electricity. This project was developed at a company that manufactures cork blocks, sheets, and rolls. Regarding blocks, a critical operation of this line is the high-frequency heating, being the bottleneck of this work center. With the critical variables previously identified, planned experiments were conducted based on DOE’s full factorial methodology. Two out of four products revealed inputs with statistical significance. With these results, a reduction in parameters was implemented in the factors and interactions that showed no statistical significance. Finally, average and amplitude control charts, based on the SPC methodology, were applied to solidify and guarantee the quality of the agglomerated blocks, with the parameter changes already introduced. The company benefited from this study by having a significant reduction in its energy consumption. Full article
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18 pages, 5073 KiB  
Article
Metal Oxalates as a CO2 Solid State Reservoir: The Carbon Capture Reaction
by Linda Pastero, Vittorio Barella, Enrico Allais, Marco Pazzi, Fabrizio Sordello, Quentin Wehrung and Alessandro Pavese
Clean Technol. 2024, 6(4), 1389-1406; https://doi.org/10.3390/cleantechnol6040066 - 14 Oct 2024
Viewed by 402
Abstract
To maintain the carbon dioxide concentration below the no-return threshold for climate change, we must consider the reduction in anthropic emissions coupled to carbon capture methods applied in synergy. In our recent papers, we proposed a green and reliable method for carbon mineralization [...] Read more.
To maintain the carbon dioxide concentration below the no-return threshold for climate change, we must consider the reduction in anthropic emissions coupled to carbon capture methods applied in synergy. In our recent papers, we proposed a green and reliable method for carbon mineralization using ascorbic acid aqueous solution as the reducing agent for carbon (IV) to carbon (III), thus obtaining oxalic acid exploiting green reagents. Oxalic acid is made to mineralize as calcium (as the model cation) oxalate. Oxalates are solid-state reservoirs suitable for long-term carbon storage or carbon feedstock for manufacturing applications. The carbon mineralization reaction is a double-step process (carbon reduction and oxalate precipitation), and the carbon capture efficiency is invariably represented by a double-slope curve we formerly explained as a decrease in the reducing effectiveness of ascorbic acid during reaction. In the present paper, we demonstrated that the reaction proceeds via a “pure CO2-capture” stage in which ascorbic acid oxidizes into dehydroascorbic acid and carbon (IV) reduces to carbon (III) and a “mixed” stage in which the redox reaction competes with the degradation of ascorbic acid in producing oxalic acid. Despite the irreversibility of the reduction reaction, that was demonstrated in abiotic conditions, the analysis of costs according to the market price of the reagents endorses the application of the method. Full article
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32 pages, 4014 KiB  
Article
Techno-Economic Feasibility Analysis of Post-Combustion Carbon Capture in an NGCC Power Plant in Uzbekistan
by Azizbek Kamolov, Zafar Turakulov, Patrik Furda, Miroslav Variny, Adham Norkobilov and Marcos Fallanza
Clean Technol. 2024, 6(4), 1357-1388; https://doi.org/10.3390/cleantechnol6040065 - 10 Oct 2024
Viewed by 466
Abstract
As natural gas-fired combined cycle (NGCC) power plants continue to constitute a crucial part of the global energy landscape, their carbon dioxide (CO2) emissions pose a significant challenge to climate goals. This paper evaluates the feasibility of implementing post-combustion carbon capture, [...] Read more.
As natural gas-fired combined cycle (NGCC) power plants continue to constitute a crucial part of the global energy landscape, their carbon dioxide (CO2) emissions pose a significant challenge to climate goals. This paper evaluates the feasibility of implementing post-combustion carbon capture, storage, and utilization (CCSU) technologies in NGCC power plants for end-of-pipe decarbonization in Uzbekistan. This study simulates and models a 450 MW NGCC power plant block, a first-generation, technically proven solvent—MEA-based CO2 absorption plant—and CO2 compression and pipeline transportation to nearby oil reservoirs to evaluate the technical, economic, and environmental aspects of CCSU integration. Parametric sensitivity analysis is employed to minimize energy consumption in the regeneration process. The economic analysis evaluates the levelized cost of electricity (LCOE) on the basis of capital expenses (CAPEX) and operational expenses (OPEX). The results indicate that CCSU integration can significantly reduce CO2 emissions by more than 1.05 million tonnes annually at a 90% capture rate, although it impacts plant efficiency, which decreases from 55.8% to 46.8% because of the significant amount of low-pressure steam extraction for solvent regeneration at 3.97 GJ/tonne CO2 and multi-stage CO2 compression for pipeline transportation and subsequent storage. Moreover, the CO2 capture, compression, and transportation costs are almost 61 USD per tonne, with an equivalent LCOE increase of approximately 45% from the base case. This paper concludes that while CCSU integration offers a promising path for the decarbonization of NGCC plants in Uzbekistan in the near- and mid-term, its implementation requires massive investments due to the large scale of these plants. Full article
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17 pages, 4580 KiB  
Article
Mechanisms of Water Pollutant Degradation under Electric Discharge Generated in a Cavitating Flow
by Anna Kamler, Vadim Bayazitov, Madina Sozarukova, Roman Nikonov, Igor Fedulov, Giancarlo Cravotto and Irina Abramova
Clean Technol. 2024, 6(4), 1340-1356; https://doi.org/10.3390/cleantechnol6040064 - 10 Oct 2024
Viewed by 369
Abstract
With the aim of developing an innovative water treatment approach for developing countries in the Global South, we have applied the method of treating a cavitating water stream with a plasma discharge under real conditions. To this end, we have optimised the approach [...] Read more.
With the aim of developing an innovative water treatment approach for developing countries in the Global South, we have applied the method of treating a cavitating water stream with a plasma discharge under real conditions. To this end, we have optimised the approach after investigating the effects that occur in the treated medium during such a treatment. Based on the obtained light absorption curves of treated model solutions of titanium oxysulphate and potassium bichromate, it was found that inside the reactor the main role in the destruction of chemical contaminants is played by hydroxide ions, while outside the reactor the main chemical interaction takes place with hydrogen peroxide. The plasma treatment unit was tested in the biological wastewater treatment plant of a health resort in the territory of the Russian Federation (Almetyevsk, Republic of Tatarstan). Water samples taken directly from the tertiary decantation tank were used as real wastewater samples instead of adding chemical reagents for disinfection. It was found that with different modes of operation of the plasma treatment plant, the concentration levels of coliform bacteria, coliphages and Escherichia coli decreased significantly and fell below the limit of permissible concentrations for wastewater discharge. At the same time, the possible effect of the plasma on persistent inorganic compounds was investigated. It was shown that the plasma discharge in the flow of the incoming liquid can almost completely destroy compounds that are difficult to remove, such as hydrogen sulphide and chlorides. In the course of the study, the optimum frequency of electrical pulses of 68 kHz was selected, which ensures the lowest consumption of electrical energy while maintaining the required efficiency. Full article
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14 pages, 1660 KiB  
Article
Use of Vegetable Waste for New Ecological Methods in Wool Fibre Treatments
by Simona Gavrilaș, Mihaela Dochia, Andreea-Raluca Sărsan, Bianca-Denisa Chereji and Florentina-Daniela Munteanu
Clean Technol. 2024, 6(4), 1326-1339; https://doi.org/10.3390/cleantechnol6040063 - 1 Oct 2024
Viewed by 724
Abstract
In this current research, various amino acids (lysine, betaine, and cysteine) and peptides (oxidised or reduced glutathione) were considered as potential environmentally friendly alternatives to wool bleaching. A greener methodology was also applied to dyeing. Different agro-wastes (red cabbage, peppercorns, and red and [...] Read more.
In this current research, various amino acids (lysine, betaine, and cysteine) and peptides (oxidised or reduced glutathione) were considered as potential environmentally friendly alternatives to wool bleaching. A greener methodology was also applied to dyeing. Different agro-wastes (red cabbage, peppercorns, and red and yellow onion peels) served as raw pigment materials. The process’s efficiency was characterised by the whiteness degree, colour strength, and fastness to accelerated washing and perspiration. A higher whiteness index value was observed in the cysteine-based formulations. The onion peel exhibited significant tinctorial properties due to the presence of some natural mordants. All the proposed treatments were designed with a primary focus on environmental sustainability. These treatments offer a sustainable and environmentally friendly alternative to traditional bleaching and dyeing methods for wool. They reduce costs and energy consumption while creating added value by valorising waste. Full article
(This article belongs to the Special Issue Recovery of Bioactive Compounds from Waste and By-Products)
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