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Review

Comprehensive Review on Evaporative Cooling and Desiccant Dehumidification Technologies for Agricultural Greenhouses

1
Department of Agricultural Engineering, Bahauddin Zakariya University, Multan 60800, Pakistan
2
Department of Mechanical and Construction Engineering, Northumbria University, Newcastle Upon Tyne NE1 8ST, UK
3
Department of Mechanical Engineering, College of Engineering, Prince Mohammad Bin Fahd University, P.O. Box 1664, Al-Khobar 31952, Saudi Arabia
4
Interdisciplinary Research Center for Sustainable Energy Systems (IRC-SES), King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia
5
School of Mechanical Engineering, Southwest Jiaotong University, Chengdu 610031, China
*
Authors to whom correspondence should be addressed.
AgriEngineering 2025, 7(7), 222; https://doi.org/10.3390/agriengineering7070222
Submission received: 11 April 2025 / Revised: 5 June 2025 / Accepted: 16 June 2025 / Published: 8 July 2025

Abstract

Greenhouses are crucial for maintaining an ideal temperature and humidity level for plant growth; however, attaining ideal levels remains a challenge. Energy-efficient and sustainable alternatives are needed because traditional temperature/humidity control practices and vapor compression air conditioning systems depend on climate conditions and harmful refrigerants. Advanced alternative technologies like evaporative cooling and desiccant dehumidification have emerged that maintain the ideal greenhouse temperature and humidity while using the least amount of energy. This study reviews direct evaporative cooling, indirect evaporative cooling, and Maisotsenko-cycle evaporative cooling (MEC) systems and solid and liquid desiccant dehumidification systems. In addition, integrated desiccant and evaporative cooling systems and hybrid systems are reviewed in this study. The results show that the MEC system effectively reduces the ambient temperature up to the ideal range while maintaining the humidity ratio, and both dehumidification systems effectively reduce the humidity level and improve evaporative cooling efficiency. The integrated systems and hybrid systems have the ability to increase energy efficiency and controlled climatic stability in greenhouses. Regular maintenance, initial system cost, economic feasibility, and system scalability are significant challenges to implement these advanced temperature and humidity control systems for greenhouses. These findings will assist agricultural practitioners, engineers, and researchers in seeking alternate efficient cooling methods for greenhouse applications. Future research directions are suggested to manufacture high-efficiency, low-energy consumption, and efficient greenhouse temperature control systems while considering the present challenges.

1. Introduction

A greenhouse is a modified, environmentally managed structure that creates controlled climates to facilitate plant growth in regions where natural conditions are unsuitable for plant development and production. Growing plants in a greenhouse requires maintaining four essential microclimate parameters: temperature, relative humidity, light intensity, and carbon dioxide concentration [1]. Two parameters, i.e., temperature and humidity control, are deeply studied in this research. Traditional temperature/humidity control practices, like shading practices, ventilation systems, like natural and artificial ventilation, and fogging systems are used, but these systems depend on outside climate conditions and can only partially control the temperature and humidity [2]. Temperature and humidity control are difficult in traditional greenhouse farming due to the constant interaction between external and internal environmental factors. Seasonal variations, regional location, and weather patterns are examples of external factors that might make precise control inside greenhouses challenging. Internally, soil moisture dynamics and plant transpiration make humidity control even more difficult [3]. Due to inadequate temperature and humidity control inside the greenhouse, plants face issues like heat stress, reduced growth rates of leaves and flowers, and overall significant yield losses [4]. Heat stress can negatively impact plant growth and productivity due to inadequate temperature control [5]. A summary of different types of greenhouses based on cost investment, shape, utility and functions, and covering material [6], including semi-buried greenhouses like Walipini or pit greenhouses, passive solar greenhouses [7], and deep winter greenhouses [8], is shown in Figure 1. The main points of each type are described in the figure.
Traditional greenhouse systems depend on the physical involvement of labor, which frequently leads to inadequate climate control and the inefficient use of resources. Desiccant-assisted evaporative cooling systems represent a significant improvement in greenhouse temperature and humidity control. These systems efficiently control temperature and humidity by combining evaporative cooling and desiccant dehumidification [9]. By removing excess humidity from the air, with the help of desiccant materials like silica gel or lithium chloride, desiccants improve the effectiveness of the evaporative cooling system. These systems are suitable in hot and humid regions, where high ambient humidity may make traditional evaporative cooling less effective [10]. Artificial Intelligence (AI) has transformed greenhouse climate control systems through the emergence of smart greenhouses that can make decisions on their own. AI algorithms enhance climate control, irrigation, and fertilizer application by analyzing real-time data from multiple sensors that measure soil moisture, humidity, temperature, and light intensity. This integration increases plant yields, lowers resource usage, and improves energy efficiency [11]. An AI-powered system can protect plant growth trends and proactively modify the environment to satisfy certain plant needs. Modern greenhouses achieve more precise environmental control, which promotes sustainable agriculture practices and increases profitability [12].
The present study gives a state-of-the-art review of greenhouse temperature and humidity control technologies. The study focuses on the significance of the greenhouse VPD and temperature/humidity control. The study explored traditional methods of controlling temperature and humidity, including shading practices, ventilation systems, fogging systems, and vapor compression air conditioning systems. Evaporative cooling systems, like direct, indirect, and Maisotsenko-cycle evaporative cooling systems, and desiccant dehumidification systems, like solid desiccant and liquid desiccant dehumidification systems, have been studied. In addition, integrated desiccant and evaporative cooling systems and hybrid systems have been reviewed. The results demonstrate that the MEC system effectively cools air up to the ambient air’s dew point and wet-bulb temperatures while maintaining humidity, and both desiccant systems efficiently control humidity inside the greenhouse. The integrated system and hybrid systems improve energy efficiency, water consumption, and the stability of the controlled climate in greenhouses. Challenges and future perspectives of temperature and humidity control technologies for greenhouses have been explored.

2. Significance of Greenhouse VPD and Temperature/Humidity Control

The vapor pressure deficit (VPD) is a critical parameter in the greenhouse environment that directly affects plant transpiration and growth, nutrient adsorption, stomatal conductance, and overall physiological performance. An optimal VPD range is necessary to maximize plant productivity because it affects photosynthesis, biomass production, and water-use efficiency. Plants grow well when the VPD falls between 0.4 and 1.25 kPa and grow optimally when the VPD is between 0.8 and 0.9 kPa [13]. A normal and ideal VPD growth zone for plants growing in greenhouses is shown in Figure 2 [14]. The VPD fluctuations from the ideal range affect the plant’s health, growth, and overall productivity. The effect of high and low VPDs on plants growing in greenhouses is shown in Figure 3. So, it is crucial to maintain the ideal VPD range inside the greenhouse for healthy plant growth, development, and high-quality yields.
Temperature is a crucial parameter of greenhouse management that directly affects transpiration, photosynthesis, plant growth, and productivity [15]. It also affects metabolic rate, enzymatic activity, biochemical pathways, plant flowering, and fruiting. Maintaining an ideal temperature range under controlled conditions is required to maximize plant physiological activity and produce reliable yields. Maintaining the temperature within the optimal range, normally 15–30 °C, as given in the literature [14], ensures good growth and production. A psychrometric representation of the ideal and normal temperature zones of plants growing inside the greenhouse is shown in Figure 2 [14]. The optimum temperature control ranges for various plants are different during the day and night. The optimum temperature range varies with the stages of plant growth for different plants [2]. Another study [1] found that the optimal temperature ranges for greenhouses are 21–29 °C during the day and 18.5–21 °C at night. The optimal temperature and relative humidity during the day and night required for the growth of different plants inside the greenhouse are described in Table 1, as shown in the literature [2]. High- and low-temperature effects on plants growing inside the greenhouse are shown in Figure 3. Proper temperature control is necessary for plant health and growth to avoid high and low temperatures. Traditional temperature/humidity practices are employed to control the temperature, but advanced systems like evaporative cooling systems and desiccant air conditioning systems provide more effective cooling.
Humidity control is critical for plant growth in greenhouses. It directly affects nutrient uptake, transpiration, and overall plant quality. Although well-developed root systems may withstand high humidity levels of 40–100%, plants can typically grow at a relative humidity level of 20–80% [16]. However, sustaining the ideal humidity range of 50–80% is crucial for healthy plant growth, as it reduces the risk of fungal diseases and balances transpiration and pest swarms [13]. Excessive or insufficient humidity can lead to several issues, including a rise in fungal infections, decreased plant nutrient uptake, and smaller leaves [17]. High- and low-humidity effects on plant growth inside the greenhouses are shown in Figure 3. To avoid these problems, proper humidity control is critical for plant health and growth. Traditional and advanced systems can be employed to control the humidity level, but advanced systems like desiccant-based dehumidifiers offer efficient air dehumidification and can achieve the ideal range within the greenhouse.

3. Traditional Temperature/Humidity Control Practices in Greenhouses

3.1. Shading Practices

Shading practices help partially control temperature and humidity using plastic sheets or green cloths [18]. These practices can control the greenhouse’s temperature and humidity without the need for expensive machinery or skilled staff. These are especially useful for partially regulating the humidity and temperature of greenhouses in hotter areas [19]. The purpose of shading is to lower the greenhouse’s temperature without lowering the amount of sunlight needed for healthy plant growth. Two basic methods to provide shade are (i) shade fabric and (ii) a greenhouse shading compound known as whitewash [19]. It is necessary to consider the benefits and limitations of each method for healthy plant growth.
Shading practices are crucial to control the entrance of sunlight radiation in hot and sunny areas. These practices promote the healthy growth and development of the plant and increase the overall yield [19]. These practices can decrease evapotranspiration, sunlight penetration, greenhouse temperature, and plant stress [20]. The quality and homogeneity of greenhouse plants can also improve by shading. The average length and height of the plants that grow in the greenhouse using these practices are higher compared to those grown without these practices. However, the quality of the solar radiation that is allowed to enter the greenhouse by shading materials affects the growth and development of plants. Proper greenhouse shade practices help reduce evapotranspiration and plant temperature [21]. These practices are considered efficient for partially controlling temperature and humidity. Maintaining temperature and humidity control uniformly throughout a greenhouse is challenging [22].

3.2. Ventilation Systems

Ventilation is a traditional practice of partial temperature/humidity control. Natural and forced ventilation are two main types of ventilation systems. Natural ventilation requires no external power and depends on roof and side-wall openings to control temperature/humidity. It is effortless, environmentally friendly, and cost-effective for controlling greenhouse conditions. The opening area required for adequate ventilation must be 15–25% [23]. Additionally, air fans are used in forced ventilation systems to minimize excessive humidity in the greenhouse environment [2].

3.2.1. Natural Ventilation

A pictorial representation of three types of natural ventilation is shown in Figure 4 [2]. Natural ventilation is a natural process that does not require extra energy for operation. Proper ventilation is crucial for controlling an ideal greenhouse environment. Controlling humidity requires more ventilation than controlling temperature [24]. Natural ventilation controls the greenhouse’s temperature and humidity by replacing the warm and humid inside air with cold and dry outside air [18]. Sensible and latent heat loss during ventilation can be measured using Equations (1) and (2), as reported in the literature [25]:
Q s e n s i b l e = c p ρ a i r V v e n t T i T o
Q l a t e n t = L v ρ a i r V v e n t ω i ω o
where Qsensible is sensible heat loss, cp is air-specific heat, ρair is air density, Vvent is the air exchange rate through the window, Qlatent is latent heat loss, and Lv is the latent heat of vaporization.
Ventilation performance is sensitive to greenhouse design, wind speed and direction, and the location and size of the opening area. The overall vent area should be between 15 and 25% of the greenhouse’s ground area to maintain optimum airflow [23]. This is crucial because the air exchange rate through natural ventilation affects the internal climate. Various studies conducted in the literature on the natural ventilation system used for greenhouse cooling are summarized in Table 2. Study type, location, greenhouse area, plant type, wind speed, wind direction, temperature difference, and ventilator opening area ratio are described in the table.
Natural ventilation, however, is partially energy-efficient and inexpensive, but it does have some qualitative limitations. It can partially control the greenhouse temperature/humidity and the minimum temperature/humidity difference achieved by this system. Its performance depends on external weather conditions [2]. It may not be enough to provide cooling during extremely hot weather. The geographic location and orientation of the greenhouse affect the effectiveness of natural ventilation as well. It does not always provide the precise environmental control required for optimal growth

3.2.2. Forced Ventilation

A pictorial representation of a forced ventilation system used for a greenhouse is shown in Figure 5 as given in the literature [2]. The forced ventilation system, based on fans and ventilators, adjusts the inside greenhouse temperature and humidity in such a way as to ensure a stable and controlled environment for plant growth. These systems can provide uniform air distribution within the greenhouse compared to natural ventilation [43]. These are frequently applied to control the greenhouse temperature and humidity during hot summer days and in tropical areas [24]. These systems are less effective in cold climates due to heat loss from the greenhouse; as a result, heating requires extreme energy, making it uneconomical [44]. To protect the inside greenhouse environment from overheating, these systems ensure the proper regulation of the inside temperature. Combining the roof opening and ventilator creates a more comfortable environment for plants within the greenhouse than forced ventilation.
The performance of the forced ventilation systems depends on forced air ventilation fans to move air inside and outside the greenhouse [24]. These systems are often used in commercial greenhouses, using exhaust fans on one side and intake vents on the other to ensure a smooth and effective air exchange. These consistently remove heat by bringing in fresh, cool air, creating an environment suitable for growing plants in ideal climatic conditions.
The cost of forced ventilation systems compared to natural ventilation systems is one of their drawbacks. The loudness of the fan can be an issue, particularly in residential areas [1]. Since these systems rely on a consistent supply of electricity to operate fans and control mechanisms, their higher energy costs can pose a significant disadvantage for large greenhouses or those areas with high electricity prices. Regular maintenance of components such as fans and filters, which require routine cleaning and inspection, is necessary to operate forced ventilation systems at optimal efficiency, thus increasing labor and operating expenses.

3.3. Fogging System

Fogging systems are commonly employed in commercial greenhouses to manage the temperature and humidity inside greenhouses due to their simplicity and ease of operation [45]. These systems humidify the inlet air to provide cooling in the greenhouse. These systems work well in hot, dry areas and are used in conjunction with the cooling process, especially during the summer [18]. The fogging system can employ either high pressure (40 bars) or low pressure (5 bars) to push droplets with a minimum diameter of 200 µm [2]. The fogging systems offer effective cooling that permits suitable temperature control and protects the plant from dryness and heat pressure produced by high temperatures. The key benefit of these systems is the consistency in the environmental conditions generated within the greenhouse without requiring forced ventilation. A pictorial representation of a fogging system used for a greenhouse is shown in Figure 6, as given in the literature [18].
Fogging systems are partially sufficient to maintain greenhouse temperature and humidity, but these have some limitations. These systems need consistent maintenance to ensure nozzles and pumps are working accurately. These systems are not feasible in water shortage areas because they need huge amounts of water to perform effectively [18]. These systems do not perform effectively in humid regions because the air is fully saturated, and extra humidity hinders the system’s capacity to reduce the temperature efficiently. Inadequate management of these systems can increase the humidity of the greenhouse, which is harmful to plant development and production.
The different studies conducted in the literature on fogging systems used for greenhouses are summarized in Table 3. The system type, study type, greenhouse area, ambient temperature and relative humidity, greenhouse temperature and relative humidity, plant type, greenhouse type, and location are described in the table.

4. Vapor Compression Air Conditioning System

A schematic and psychometric representation of a vapor compression air conditioning system is shown in Figure 7. Vapor compression air conditioning (VAC) systems control the temperature and humidity inside greenhouses, particularly in arid and hot regions. Based on a very complex vapor compression cycle, these systems compress, condense, expand, and evaporate a refrigerant that provides consistent cooling with a controlled and stable environment for plant growth [58].
The compressor, condenser, expansion valve, and evaporator are the four primary components of the VAC system. The compressor transfers low-pressure, low-temperature refrigerant vapor into the condenser after sucking it from the evaporator to raise its temperature and pressure [59]. In the condenser, the refrigerant releases heat into the surrounding air, lowering the temperature and transforming it into a liquid. After that, the expansion valve, also known as the refrigerant control valve, decreases the high-energy liquid’s temperature and pressure, enabling it to enter the evaporator gradually. As it enters the evaporator, it undergoes a phase change, absorbs heat from the greenhouse air, and then vaporizes again, reducing the inside temperature [60].
The psychrometric chart shows that these systems use an evaporator to lower the air temperature below the ambient air dew point temperature. These systems demand more energy to deliver sensible heating through condensers, and they also use refrigerants, which are extremely unfavorable to the environment and contribute to global warming and ozone layer depletion. Ultimately, it can be concluded that these systems are inefficient in directly regulating the relative humidity and temperature [13].
The electricity-intensive VAC system contributes to 3.9% of greenhouse gas emissions, of which 27% and 31% are attributable to latent and sensible load drops, respectively, and 37% is attributable to direct and indirect refrigerant releases during and post use, and also account for 10% of global electricity end use while [61]. The VAC systems’ overall effectiveness in providing optimal growing conditions for plants may be affected by certain limitations. One of the main limitations of these systems is the demand for significant energy [62]. These systems use environmentally harmful refrigerants and consume extreme energy [63]. These systems mainly depend on electric power produced from fossil fuels, which are becoming increasingly depleted and unsustainable. These systems are not adapted to regulate the temperature/humidity inside greenhouses in fluctuating climatic conditions. These systems do not perform well in extreme humidity and temperature conditions, which affect the growing conditions required for plants. These systems struggle to maintain the ideal humidity level, which is necessary to protect the plants from diseases and stress in high-vapor-pressure-deficit conditions. These systems are inefficient for dehumidification within the greenhouse. The ineffective control of humidity in these systems enhances the humidity level in the greenhouse. For greenhouse workers, the complexity and operational expenses of these systems might also be problematic. These systems require financial resources and technical knowledge to maintain and services which may not be easily accessible, particularly for smaller operations.

5. Evaporative Cooling Systems

Evaporative cooling systems are energy-efficient, environment-friendly, and sustainable options for air conditioning that require minimum power consumption and low installation cost but provide high thermal comfort [64,65]. These old technologies utilize the latent heat of vaporization to generate a cooling effect. The outside air affects the performance of evaporative cooling systems, which can be determined by measuring the dry-bulb and wet-bulb air temperatures. The high-temperature difference between dry- and wet-bulb air produces a better cooling effect. Direct evaporative cooling, indirect evaporative cooling, and Maisotsenko-cycle evaporative cooling are the three main categories of evaporative cooling systems [66]. These systems do not use energy-intensive mechanical cooling and do not use harmful refrigerants that contribute to global warming and ozone depletion [10]. These systems can be applied to air conditioning, air cooling, and ventilation systems. The economic analysis showed that the payback period of the evaporative cooling system is 2.5 years, as given in the literature [67].

5.1. Direct Evaporative Cooling System

A direct evaporative cooling system is a common type of cooling system in which air is directly in contact with water. This system consists of a fan, a cooling pad, and a water distribution system, making it simple. The fan and pump primarily consume power, which is significantly less than the compressor. The DEC system uses water as the working fluid, making it eco-friendly compared to harmful refrigerants. The DEC system consists of a single wet channel, where the ambient air flows over a moist surface, and water evaporates to absorb heat from the air [68]. As a result, the air becomes cool and more humid due to direct contact between water and air. The fundamental air enthalpy Equation (3), as given in the literature [69], has been used to describe the thermodynamic behavior of this system:
h a = 1.006   T a + ω   ( 2501 + 1.86 T a )
where the term “1.006 Ta” is the specific enthalpy of dry air, and the term ω (2501 + 1.86 Ta) is the specific enthalpy of saturated water vapors.
A schematic and psychrometric representation of the direct evaporative cooling system is shown in Figure 8 [70]. The DEC system can lower the air temperature to the ambient wet-bulb temperature and raise the relative humidity to approximately 80% [13,71]. The dry-bulb temperature, relative humidity, and humidity ratio of the air at the inlet and outlet fluctuate from one another, but the enthalpy remains constant throughout the process [13]. The wet-bulb effectiveness, expressed in Equation (8), can be used to determine system efficiency [13]. This system achieved a range of wet-bulb effectiveness of 0.75–0.95 [13]. The payback period of the evaporative cooling system is almost 1.21–2.99 years [72].
ε w b D E C = T i n T o u t T i n T w b
where (εwb)DEC shows the wet-bulb effectiveness of the DEC system, Tin shows the inside temperature, Tout shows the outside temperature, and Twb shows the wet-bulb temperature of the inlet air.
The DEC system has some drawbacks that limit its application. These systems are only suitable for hot, arid areas where plants require high moisture. Moreover, these systems require more water, which makes them impractical in areas with water shortages. The wet-bulb temperature of the inlet air must be lower than the supply air temperature, which may not suffice to meet cooling demands in humid climates. Moreover, the increase in air humidity in these systems, due to the direct contact between water and supply air, can create uncomfortable conditions for plant growth [10].

5.2. Indirect Evaporative Cooling System

Indirect evaporative cooling is an advanced and efficient cooling system that can lower ambient temperature without increasing humidity. Therefore, it is an excellent choice for air conditioning in scenarios where maintaining a constant humidity ratio is critical [73]. This system consists of two channels: one dry channel and one wet channel. Its working principle is that when ambient air passes through the dry channel, the air becomes slightly cool due to sensible cooling, and when the air passes through the wet channel, the air becomes cool due to isenthalpic cooling [13].
A schematic and psychrometric representation of an IEC system is illustrated in Figure 8, as given in the literature [70]. The IEC system can cool the air below the ambient wet-bulb temperature. However, its overall efficiency is affected by factors like heat transfer rates and airflow balance between the dry and wet channels. Inlet and outlet air show a distinct pattern: the outside dry-bulb temperature and relative humidity are higher than the interior wet-bulb temperature and relative humidity. Further, at the exit of air, enthalpy is less than that of air at the entrance, and the humidity ratio remains the same [13]. The wet-bulb effectiveness, expressed in Equation (5), as shown in the literature [13], has been used to measure the effectiveness of the system, with a typical range of 0.50–0.65 [66]:
ε w b I E C = T i n T o u t T i n T w b
where (εwb)IEC shows the wet-bulb effectiveness of the IEC system, Tin shows the inside temperature, Tout shows the outside temperature, and Twb shows the wet-bulb temperature of the inlet air.
The limitations of an indirect evaporative cooling system are characterized as an IEC system that requires a maximum amount of water to operate, which might be difficult in locations with limited water resources. Daily maintenance is essential for keeping these systems operating efficiently, which includes cleaning and replacing filters to prevent blockages. In humid climates, however, indirect evaporative cooling systems are more effective than DEC systems; yet, these do not provide adequate cooling [74].

5.3. Maisotsenko-Cycle Evaporative Cooling System

The Maisotsenko-cycle evaporative cooling (MEC) system is an advanced indirect evaporative cooling system that can cool air down to the ambient wet-bulb and dew point temperatures [66]. The MEC system is a thermodynamic process that uses renewable energy derived from the latent heat of vaporization and redistributes the energy efficiently [75]. This system integrates heat transfer with evaporative cooling to push the temperature lower than DEC and IEC systems. This system also produces saturated hot air as a heat recovery process, improving system efficiency for various applications [76].
The working mechanism of the MEC system, which has three channels, one wet channel and two dry channels, is illustrated in Figure 8 [70]. The ambient air entering the dry channel is cooled without changing humidity, while heat is transported into a wet channel by sensible cooling. The air then cools further when it enters a wet channel, reaching temperatures close to the ambient dew point. The basic idea behind this operation is to redirect cold air into the wet channel as working air, resulting in lower temperatures for both the dry and wet bulbs [66]. The studies conducted in the literature on evaporative cooling systems used for greenhouse air conditioning are summarized in Table 4. The system type, study type, ambient temperature and relative humidity, greenhouse temperature and relative humidity, greenhouse shape, area of the greenhouse, and location of the study are described in the table.
The air conditions in the system’s inlet and outlet follow the pattern shown below: the ambient dew point temperature of the air is lower than the outlet dry-bulb temperature, while the inlet wet-bulb temperature is higher. Also, the outlet air has a higher relative humidity than the inlet air, so its enthalpy is lower. However, the humidity ratio does not change. The dew point effectiveness, expressed in Equation (6), as reported in the literature [13], has been used to measure the performance of the MEC system. The effectiveness of these systems is then quantified in terms of dew point efficiency in the order of 0.50 to 0.65 [13], and wet-bulb efficiency is up to 1.8 [77]. The financial analysis showed that the payback periods of these systems are 2.5 years [78].
ε d p M E C = T i n T o u t T i n T d p
where (εdp)MEC shows the dew point effectiveness of the MEC system, Tin shows the inside temperature, Tout shows the outside temperature, and Tdp shows the dew point temperature of the inlet air.
Table 4. Summary of performance comparison of evaporative cooling systems used in greenhouses across different countries, highlighting the study types, operating conditions (temperature and relative humidity), greenhouse shape, and area.
Table 4. Summary of performance comparison of evaporative cooling systems used in greenhouses across different countries, highlighting the study types, operating conditions (temperature and relative humidity), greenhouse shape, and area.
System TypeStudy TypeTamb
(°C)
RHamb
(%)
TGh
(°C)
RHGh
(%)
Greenhouse ShapeAGh (m2)LocationRef.
Direct evaporative coolingDynamic simulation using TRNSYS 18 software33
37
39
40
37
34
37
40
45
42
40
33
26
27
27
27
25
25
78
80
89
90
90
70
Asymmetric-Multan Pakistan[79]
Indirect evaporative coolingDynamic simulation using TRNSYS 18 software33
37
39
40
37
34
37
40
45
42
40
33
28
30
31
31
28
29
62
70
79
79
75
60
Asymmetric-Multan Pakistan[79]
Direct evaporative coolingCFD modeling 40232167Canarian165Agadir[80]
Ventilation with evaporative coolingCFD modeling 4034.422754 36Tunisia[81]
Maisotsenko-cycle evaporative coolingExperiments and mathematical modeling403229.8
32
---China[82]
Direct evaporative coolingExperiments3350–60<3060–80Even span8.64Egypt[83]
Indirect evaporative coolingExperiments3340–60-55–75Even span8.64Egypt[83]
Indirect–direct evaporative cooling (IDEC) system with groundwaterExperiments5082162Even span5Baghdad[84]
Fan and pad EC system
Staw pad
Celdek pad
Sliced wood pad
Experiments and statistical analysis37.1820.9127.74
28.88
30.08
44.97
39.42
36.18
Tunnel type380Sudan[85]
Fan and pad EC systemExperiments and quantified analysis32.7652880Multi-span2304Shanghai[86]
Evaporative cooling system
Fogging system
Shading screen
Whitening treatment
Experiments and performance analysis20.959.322.4
23.2
22.6
74
56.3
61.9
Parral882Almería[87]
Fan-ventilated EC systemExperiments20.959.32870Multi-span3000Karditsa[88]
Fan-pad system supplied by photovoltaic panelsMathematical modeling14–3035–90<25-Span type300Mexico[89]
Fan and pad systemExperiments and performance analysis322520–2750–68Venlo64Turkey[90]
Fan and pad systemExperiments353025.795Triangular roof block-Turkey[91]
Fan and pad systemExperiments<35>1027–3060A gable roof type240Iran[92]
Fan and pad systemModeling and analysis365030-Single-span
ridge
90India[93]
Fan and pad systemExperiments15–35-10–3040–90Gable240Isparta[94]

6. Desiccant Dehumidification System

Desiccant dehumidification systems absorb moisture from ambient air. Their performance relies on desiccant material. The property of these materials is their ability to expel moisture from water vapors during the dehumidification process. The primary driving force is the difference in vapor pressure between the plant air and the desiccant material [9]. The adsorption capacity of the desiccant material decreases and becomes fully saturated due to the continuous dehumidifying process [95]. Thermal energy sources such as electro-osmotic, waste heat, solar energy, and electric heaters can regenerate the desiccant material [10]. Desiccant dehumidification systems are utilized instead of VAC systems in hot and muggy areas. Solid desiccant dryers and liquid desiccant dryers are two types of desiccant dryers. Each dryer has unique qualities [96].

6.1. Solid Desiccant Dehumidification System

Solid desiccant dehumidification systems are advanced systems that utilize hygroscopic materials, like zeolite, silica gel, and metal–organic frameworks (MOFs), including CU-BTC, MIL-100, MOF-74, UiO-66 [97], CPO27(NI), MIL100(Fe), MIL-101(Cr), and Aluminum Fumarate [98], to absorb moisture from the air and control the humidity level before entering the greenhouse. The solid desiccant wheel consists of a frame lined with a thin layer of desiccant material. The cross-sectional area of the desiccant wheel is divided into two sections: one for dehumidifying the ambient air and another for regenerating the desiccant wheel. The working principle of the solid desiccant dehumidifier is illustrated in Figure 9. The ambient air is dehumidified due to adsorption through the desiccant materials as it passes through the solid desiccant. Due to the continuous dehumidification of the process air, the desiccant is fully saturated with moisture, and then it requires heat for regeneration [99]. Waste heat, solar energy, and electric heaters can be used as thermal energy sources to regenerate the desiccant system [10]. Fuel/electric energy consumption can be reduced using the solar system to regenerate the desiccant. Fuel consumption can be reduced by up to 20% using solar energy for desiccant regeneration [100]. The average solar energy utilization rate can supply 25.14 kW of energy for desiccant regeneration each day [101].
Desiccant dehumidification systems are especially useful in humid conditions that are harmful to plant growth, development, and yield. The efficiency of these systems depends on their potential to use naturally available energy sources and energy efficiency. The thermal effectiveness, dehumidification effectiveness, and regeneration effectiveness of these systems can be measured using Equations (7)–(9), respectively, as given in the literature [102]:
ε ( D W ) t = T p o T p i T r i T p i
ε ( D W ) d = ω p i ω p o ω p i ω p 0 , i d e a l
ε ( D W ) r = m p r o ( ω p o ω p i ) h f g m r e g ( h 4 h 3 )
where ε(DW)t shows the thermal effectiveness of the desiccant wheel (-), Tpr shows the temperature of the processed outlet air, Tpi shows the temperature of the processed inlet air (°C), Tri shows the temperature of the regenerated inlet air (°C), ε(DW)d shows the dehumidification effectiveness of the desiccant wheel (-), ωpi is the humidity ration of the processed inlet air (kg/kg DA), ωpo is the humidity ration of processed outlet air (kg/kg DA), ε(DW)r shows the regeneration effectiveness of the desiccant wheel (-), mpro shows the mass flow rate of the processed air, mreg shows the mass flow rate of the regenerated air, and hfg shows the latent heat of vaporization.
Solid desiccant dehumidification systems can be classified into three types: (i) rotary wheel, (ii) fixed bed, and (iii) desiccant-coated heat exchangers [103]. A comparison of the properties, including adsorption capacity, pressure drops, desiccant material utilization, cooling load, heat transfer efficiency, and continuous dehumidification, of these types is shown in Table 5 [103].
Solid desiccant dehumidification systems have many benefits. The main advantage of these systems is their energy efficiency, especially in humid climate regions. Using solar energy as a renewable source helps lower operating costs. These systems increase energy recovery by reducing the energy demand required to maintain an ideal temperature and humidity inside the greenhouse. These systems contribute to healthier plant development and higher yield outputs by efficiently decreasing the humidity of ambient air. The consistent dehumidification performance of these systems ensures that plants can grow in ideal conditions in areas where outside temperature and humidity fluctuate. These systems can provide sustainable alternatives that effectively reduce the necessity of mechanical refrigeration.

6.2. Liquid Desiccant Dehumidification System

Liquid desiccant dehumidification systems control the humidity of ambient air. To decrease the humidity level within the greenhouse, these systems absorb moisture from the air by using liquid desiccant solutions like LiCl2, CaCl2, MgCl2, Al2O3, Fe3O4, and ZnO. The relative humidity and temperature of the air, airflow ratios, and integrated solution are the main environmental parameters that affect the efficiency of these systems. These systems consist of three main steps: (i) dehumidification, (ii) regeneration, and (iii) vapor compression [104]. The dehumidification system consists of a dehumidifier that draws ambient air over a packed bed that holds the liquid desiccant. The humidity of the ambient air is reduced due to adsorption through the desiccant solution as the air passes through the desiccant bed [105]. Due to the continuous dehumidification of the ambient air, the desiccant solution becomes fully saturated with moisture. Moisture is extracted from the desiccant material using a regenerator. Waste heat from the exhaust air is used to heat the solution, which releases the absorbed moisture into the atmosphere. For efficient moisture control and to preserve the desiccant’s efficacy, a regenerated solution is required [104]. These systems can decrease the heating load during the intermediate humidity months, offering an appropriate method to control the temperature and humidity within the greenhouse [106]. A schematic diagram and performance results of the liquid desiccant dehumidification system are shown in Figure 10, as reported in the literature [100].
Liquid desiccant dehumidification systems offer various benefits, particularly in greenhouse applications, such as controlling the temperature and humidity necessary for optimal plant growth. These systems require minimal energy to operate and can be performed efficiently under different climate conditions. Both dehumidification and cooling can be achieved by using these systems within the greenhouse, reducing the overall energy required for greenhouse operations [106]. These systems help maintain the ideal climate conditions for plants, decrease the hazards of heat stress on plants, and protect the plant’s health and yield. These systems can reduce greenhouse gas emissions by dehumidifying the desiccant using renewable energy sources such as solar thermal collectors. These systems can be employed for small and large commercial greenhouses [2]. Economic analysis showed that the payback period of these systems can be 5 years, as given in the literature [107].
Various studies conducted in the literature on liquid desiccant dehumidification systems used for greenhouses are summarized in Table 6. The system type, desiccant material, regenerator temperature, ambient temperature and relative humidity, greenhouse temperature and relative humidity, coefficient of performance, greenhouse area, plant type, and location are described in the table.

7. Integration of Technologies for Energy Efficiency Enhancement

7.1. Integrated Desiccant and Evaporative Cooling System

A schematic diagram of an integrated desiccant and evaporative cooling system is shown in Figure 11. Integrated desiccant and evaporative cooling systems efficiently control humidity and temperature and consume low electricity. These systems have no hazardous refrigerant and maintain a high air quality standard. These systems have garnered much attention as a way to extend the use of evaporative cooling. Dehumidification and evaporative cooling are the two primary processes in these systems. Dehumidification removes moisture from the air, while evaporative cooling controls the temperature of the air. Zeolite, alumina, silica gel, hydratable salts, and their combinations are some adsorbent materials used in desiccants [10].
The working principle of desiccant-based evaporative cooling systems is that ambient air flows through a desiccant wheel, where latent heat causes the temperature to rise and adsorption reduces the air’s moisture content. After that, the dehumidified air moves through a heat exchanger, where sensible cooling causes the temperature to drop while maintaining a consistent humidity level. After passing through evaporative cooling systems such as DEC, IEC, and MEC, the pre-cooled air temperature is further dropped. After that, cooled air enters the greenhouses and provides the ideal temperature and humidity for plant growth. The existing air from the greenhouse flows through the heat exchanger, where its temperature rises due to sensible heating. The heated air then flows through the heat source, raising its temperature. After passing through the desiccant, the hot air’s temperature drops, and its moisture content rise due to desorption. The exhaust air is released into the atmosphere [10].
Desiccant-based evaporative cooling systems offer numerous benefits, particularly in suitable climatic regions. These systems reduce reliance on electricity by utilizing low-grade thermal energy sources such as solar heat and waste heat, resulting in lower greenhouse gas emissions and improved air quality. These systems reduce energy costs and have a positive environmental impact due to less energy consumption and fewer carbon emissions [62]. These energy-efficient technologies can provide the greenhouse’s optimal thermal comfort zone. The economic analysis showed that the payback periods of these systems are 3 years [119].
A system diagram and the performance results of a solar-assisted regenerative desiccant air conditioning system with indirect evaporative cooling can be seen in [100], and a system diagram and the performance results of a solar-assisted solid desiccant-integrated Maisotsenko-cycle evaporative cooling system are shown in Figure 12, as reported in the literature [120].
Various studies have been conducted in the literature on integrated desiccant and evaporative cooling systems for various applications, with their result showing that these systems can be applied for greenhouse air conditioning, as summarized in Table 7. The system type, study type, regeneration temperature, inlet temperature, inlet relative humidity, outlet temperature, outlet relative humidity, coefficient of performance, and cooling capacity are described in the table. Some data (outside temperature vs inside temperature, and outside relative humidity vs inside relative humidity) of the table are presented in Figure 13.
Table 7. Summary of experimental and analytical studies conducted in the literature on solid desiccant-based evaporative cooling systems, highlighting the system type, operating conditions (regenerate temperature for desiccant, inside and outside temperature, and relative humidity), coefficient of performance, and cooling capacity of the systems.
Table 7. Summary of experimental and analytical studies conducted in the literature on solid desiccant-based evaporative cooling systems, highlighting the system type, operating conditions (regenerate temperature for desiccant, inside and outside temperature, and relative humidity), coefficient of performance, and cooling capacity of the systems.
System TypeStudy TypeTreg
(°C)
Tout
(°C)
RHout
(%)
Tin
(°C)
RHin
(%)
COPCC
(kW)
Ref.
Desiccant-assisted indirect evaporative systemAnalysis through heat and mass transfer equations703540.462164.45COPe = >22
COPt = 0.4
2[121]
Integrated liquid desiccant-assisted indirect evaporative cooling systemThermodynamic modeling in MATLAB 2021b -358026500.931.14[122]
Integrated air conditioning system combining desiccant dehumidification, indirect evaporative coolingParametric analysis70358016.5500.93-[100]
Solar-assisted regenerative desiccant air conditioning with an IEC systemTheoretical and experimental analysis8026–34.777.8–92.523.2–26.151.4–59.71.81–2.971.78–2.90[123]
Desiccant with a two-stage evaporative cooling systemSimulation-based numerical analysis73.12 for two-stage
74.81 for single-stage
19.60 for two-stage
17.71 for single-stage
-26.05 for two-stage
24.79 for single-stage
55.48 for two-stage
59.69 for single-stage
--[124]
Desiccant air conditioning system with IECNumerical analysis45–6025–4028.09–50.5917–2159.37–68.850.7–1.9-[125]
Solid desiccant evaporative cooling system configurations
Ventilation cycle
Recirculation cycle
Dunkle cycle
Ventilated-recirculated cycle
Performance analysis7015–3726–8524601.418
0.846
1.144
0.786–0.842
49.48
59.32
56.92
53.4–58.5
[126]
A desiccant evaporative cooling system using a DIEC
Configuration-I
Configuration-II
Configuration-III
Energetic and exergetic analysis78.830–4037.76–42.752647.670.34–0.32
0.56–0.5
0.59–0.58
19.2–19
15.1–15
17.9–17.8
[127]
Solar desiccant-integrated M-cycle evaporative systemExperimental analysis7030–4040.68–45.1718–2254.63–78.430.913.78[120]
Solar-assisted desiccant-integrated M-cycle evaporative systemTransient seasonal analysis/seasonal basis analysis58–782858.9716–1885.29–88.170.78–1.138–24[128]
Standalone M-cycle evaporative systemExperimental and computational analysis50–6033.1–36.530.29–33.5121.1–22.377.87–80.89-1.23[129]
Desiccant with a dew-point evaporative cooling systemExperimental assessments50–9027–3558.80–71.2322-15.9-[130]
Two-stage desiccant air conditioning incorporating M-cycle cooling systemFull transient analysis41–60
41–80
4132.2424501.7746.2[131]
Cross-flow dew point evaporative cooler with and without dehumidificationExperimental and mathematical modeling analysis60–903067.1225.586.344.62.2[132]
Desiccant-assisted Maisotsenko-cycle evaporative cooling systemModeling 39.243.7521.9100 [133]
MOF-based desiccant with IEC systemExperiments45–75276223902.7–6 times > than silica gel [134]
Figure 13. Comparative analysis of different integrated desiccant-assisted evaporative cooling systems. (a) The variation between outside and inside temperatures of air. The green-colored line shows the inside air temperature, and the blue-colored line shows the outside air temperature. (b) The variation between the outside and inside relative humidity of air. The green colored line shows the inside air relative humidity, and the orange-colored line shows the outside air relative humidity. The data taken from the literature [100,120,121,123,125,126,127,128,129,131,132,133].
Figure 13. Comparative analysis of different integrated desiccant-assisted evaporative cooling systems. (a) The variation between outside and inside temperatures of air. The green-colored line shows the inside air temperature, and the blue-colored line shows the outside air temperature. (b) The variation between the outside and inside relative humidity of air. The green colored line shows the inside air relative humidity, and the orange-colored line shows the outside air relative humidity. The data taken from the literature [100,120,121,123,125,126,127,128,129,131,132,133].
Agriengineering 07 00222 g013

7.2. Hybrid Systems

There are three types of hybrid systems: an integrated vapor compression air conditioning system with a desiccant dehumidifier, an integrated vapor compression air conditioning system with an evaporative cooling system, and an integrated vapor compression air conditioning system with a combined desiccant evaporative cooling system.
A hybrid solid desiccant with a vapor compression air conditioning system is shown in Figure 14 [135]. This hybrid system combines a VAC system that delivers efficient cooling with a desiccant dehumidification system, which effectively controls air humidity. The VAC system consists of four processes: compression, condensation, expansion, and evaporation, as described in Section 4. The desiccant dehumidification system utilizes adsorption materials, such as silica gel and zeolite, to absorb moisture from the air and maintain ideal conditions within the greenhouse, as described in Section 6. This hybrid system can separate the cooling and dehumidification processes, allowing them to run more efficiently and improve overall system performance. These technologies are becoming more commonly recognized for controlling greenhouse temperature and humidity. These systems use less electricity than conventional units while effectively controlling humidity levels. The initial installation cost of these systems is high, but they can save 20.2% of energy costs due to less energy consumption, as reported in the literature [136]. These systems create a more sustainable and energy-efficient method of climate control by using the moisture-absorbing properties of solid desiccants in conjunction with the principles of vapor compression refrigeration.
A schematic diagram of the hybrid evaporative–vapor compression system (HEVC), annual energy consumption, and coefficient of performance comparison of the vapor compression cycle (VCC) and HEVC is shown in Figure 15 [137]. Hybrid systems, like the combination of vapor compression air conditioning with evaporative cooling systems, are critical in controlling the temperature and humidity inside greenhouses. VAC systems offer consistent cooling essential for plant health by absorbing heat from the greenhouse and releasing it outside [13]. Evaporative cooling systems are highly energy-efficient and environmentally friendly and employ the natural process of water evaporation to decrease air temperature. This hybrid system allows for temperature and humidity adjustments, which enhance plant output while decreasing resource efficiency [2]. These systems increase energy efficiency while taking advantage of both cooling techniques to produce ideal growing conditions for plants. These systems are becoming increasingly popular in modern farming methods due to offering a more environmentally friendly method of controlling greenhouse temperatures.
A schematic diagram of the single-stage hybrid desiccant air conditioning system, comparison of the coefficient of performance (COP) and energy-saving potential of actual results and simulated results are shown in Figure 16, as reported in the literature [138]. Hybrid systems, i.e., vapor compression air conditioning combined with a desiccant-based evaporative cooling system, show an innovative approach to controlling the temperature and humidity inside the greenhouse, increasing both energy efficiency and productivity. The effectiveness with which these systems control temperature and humidity is an important factor in the successful cultivation of plants. As the demand for sustainable farming practices rises due to resource constraints and climate change, hybrid systems have emerged as an attractive option for modern greenhouse operations. Hybrid systems’ dual purpose enables them to reduce energy consumption and present ideal growing conditions [10]. Even in difficult weather conditions, vapor compression air conditioning effectively cools and dehumidifies the air, while desiccant-based systems absorb moisture to create an ideal environment for plant growth. By removing pollutants from the air, this integration offers a controlled environment and increases air quality and competitiveness in the market [139].
Various studies have been conducted in the literature on hybrid systems for different applications, with the results indicating that these systems can also effectively control greenhouse temperature and humidity, as summarized in Table 8. The system type, study type, regeneration temperature, inlet temperature and relative humidity, outlet temperature and relative humidity, coefficient of performance, and cooling capacity are described in the table.

7.3. EU Subsidies and Life Cycle Assessment of Advanced Climate Control Technologies

Financial incentives, supportive policy frameworks, and technological innovation are necessary for the successful arrangement of energy-efficient temperature control systems in agricultural greenhouses. To encourage the use of solar-assisted evaporative and desiccant cooling systems, the European Union (EU) has launched several national and regional programs. These incentives support the shift to environmentally friendly practices in controlled agriculture and lower the financial obstacles related to initial capital investment [150,151]. Italy’s Conto Termico initiative serves as a prime example of policy-driven support for renewable cooling systems. Installing renewable heating and cooling systems, such as solar-assisted desiccant systems, is financially supported by this incentive program. Payments for solar thermal collector systems are determined by the energy output and collector area under this plan. For example, bigger systems may be eligible for five-year programs, whereas installations utilizing up to 50 m2 of collector area are eligible for incentives paid out over two years. This method greatly reduces the payback period of these technologies, making them more economically appealing in both commercial and agricultural contexts [152,153]. The EU has made significant investments through its research and innovation programs, especially Horizon 2020 and LIFE, to assist the development and implementation of sophisticated cooling technologies in addition to national initiatives. To meet 100% of the heating and cooling energy demand in new DHC and up to 60–100% in retrofitted DHC, the WEDISTRICT project intends to demonstrate DHC as an integrated solution that takes advantage of the combination of RES, thermal storage, and waste heat recycling technologies. WEDISTRICT aims to replicate best practices on a wide scale by increasing the value of local resources, such as waste heat and renewable energy, and increasing the efficiency of District Heating and Cooling networks by utilizing new resources [154].
A common technique in design stages to balance embedded and operational emissions is life cycle assessment (LCA). Operational energy refers to the use of heat, water, and electricity, while embedded energy includes the energy used for raw materials, manufacture, transportation, production, maintenance, and disposal [155]. LCA has been used in recent research to support the sustainability credentials of desiccant-assisted evaporative cooling systems, especially in agricultural contexts. LCA on a desiccant–dew point evaporative cooling system combined with a water reclamation unit was carried out in hot and humid conditions [156]. Results show that the hybrid system improved its environmental sustainability by drastically lowering greenhouse gas emissions and water consumption when compared to traditional cooling techniques. By the international standards of series ISO 14040 [157,158], another LCA of an air handling unit desiccant cooling (AHU-DEC) system fitted with hybrid photovoltaic/thermal (PV/T) collectors was completed. The analysis’s goal was to evaluate the solar-assisted AHU DEC system’s energy and environmental performance. Moreover, another case study on the LCA of evaporative heating ventilation air conditioning (HVAC) systems, also called an instant direct cooling system, was performed in Denmark. The LCA results show that the evaporative system has a 24–40% lower total climate impact score than the vapor compression system. This is explained by a 5–12% reduction in the operational climate effect and a 60–71% reduction in the embedded climate impact [155].

8. Challenges and Future Perspectives

Evaporative cooling and desiccant dehumidification systems for agricultural greenhouses are potentially promising for sustainable climate control. Despite this, many challenges must be overcome to improve their effectiveness, economic viability, and widespread implementation. The main challenge is that evaporative cooling depends on ambient climate conditions [159]. Desiccant dehumidification systems demand uniform regeneration of desiccants, which can be energy-intensive, especially in large-scale greenhouse operations [2]. Another crucial issue is the high water consumption of evaporative cooling systems and the energy consumption of the desiccant system for regeneration. The utilization of external energy inputs for the regeneration of desiccant dehumidification units generally increases the operational costs of that process [160]. Furthermore, evaporative cooling systems require regular maintenance to protect against microbial growth and retain the desiccant materials’ efficiency for a long time. Maintaining a consistent temperature, humidity, and CO2 level across large areas become quite difficult. Poor crop growth and higher losses from insect and disease attacks are the results of these issues. In addition, challenges to the large-scale adoption of advanced systems exist because of their initial system cost and regular maintenance requirements. In reality, these larger areas need more energy for lighting, heating, and cooling, which raises energy costs and greatly affects the environment. As the greenhouse grows in size, the distribution and supply of water and nutrients become increasingly difficult, potentially leading to waste of these resources. Large-scale, conventional greenhouses are prone to several structural issues, such as weight bearing and a propensity to be quite challenging to extend or modify.
Further research should consider improvements in the design of advanced materials and systems to increase consistency and effectiveness. Dehumidification performance can be improved by adopting innovative desiccant materials with higher moisture absorption capacity and lower regeneration energy requirements. Similarly, improved heat exchanger design, the application of coatings, water recycling features of evaporative cooling systems, efficient evaporative media (low pressure drop and high saturation efficiency), optimized watering/spraying, shading, leakproof water tanks, and adjusting fan speed based on real-time conditions can minimize the loss of water associated with these systems and increase operational life. Another promising method to make these cooling and dehumidification technologies more sustainable is to combine them with renewable energy sources, such as solar thermal and photovoltaic systems. The capability of solar energy-assisted cooling systems to decrease the reliance on conventional energy sources makes them more attractive and eco-friendlier for greenhouse temperature and humidity control. The following characteristics of large greenhouse designs also successfully handle scalability issues: Unit homogeneity facilitates expansion and maintenance. Growers can begin with a simple design and add components as needed to meet demand and budgetary constraints. Energy-efficient technology, such as automated climate control systems and insulated panels, can be used to construct scalable systems. Commercial practicability and policy support will contribute significantly to the extensive acceptance of these technologies. More farmers and commercial growers could be encouraged to adopt energy-efficient greenhouse systems with the help of government incentives, subsidies, and financial support. Moreover, techno-economic evaluations and cost–benefit analyses are needed to assess the viability of these systems in different climatic regions and agricultural scales.

9. Conclusions

This study provides a review of greenhouse temperature and humidity control systems, focusing on the importance of the greenhouse VPD and temperature/humidity control. The study explored traditional temperature/humidity control practices, including greenhouse shading practices, ventilation systems, fogging systems, and vapor compression air conditioning systems. Direct, indirect, and Maisotsenko-cycle evaporative cooling systems and solid and liquid desiccant dehumidification systems have been reviewed. In addition, integrated desiccant-assisted evaporative cooling systems and hybrid systems have been reviewed. Results show that in hot and sunny or mild-to-hot climates, shading practices, natural ventilation, and fogging systems are inexpensive and water-efficient solutions that work well for partial climate management. Although VAC systems provide accurate temperature and humidity control, these have significant energy consumption and environmental impact. MEC systems effectively reduce ambient temperature up to the ideal range while maintaining the humidity ratio, and both dehumidification systems effectively regulate humidity and are suitable for greenhouse farming in high-humidity regions. The integrated and hybrid systems improve energy efficiency, water consumption, and the stability of the controlled climate in greenhouses. Regular maintenance, initial system cost, high complexity, and energy consumption for desiccant regeneration are significant challenges to adopting these modern temperature and humidity control systems for greenhouses. Future research should concentrate on developing innovative materials, formulating creative system designs, and integrating renewable energy to maximize these systems for large-scale applications. Policies, financial incentives, and field-scale validation are also essential to promoting the broad adoption of these technologies in commercial greenhouse farming.

Author Contributions

F.A.: conceptualization, methodology, software, formal analysis, investigation, and writing—original draft. M.S. and M.W.S.: conceptualization, methodology, validation, resources, visualization, supervision, project administration, writing—review and editing and writing—review & editing, and funding acquisition. M.F., H.M.U.R., M.H.M., U.S. and Z.Z.: Writing—Review and Editing, visualization, and investigation. All authors have read and agreed to the published version of the manuscript.

Funding

The UK Government funds this research (and/or) pilot activity through the Project: APP47457, titled “Super-efficient Sustainable Cooling Solution for All Applications (S2Cool)” under the Ayrton Challenge Programme of the UK Research and Innovation (UKRI).

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The datasets used and/or analyzed during the current study are available from the corresponding author upon request.

Acknowledgments

The UK Government funds this research (and/or) pilot activity through the Project: APP47457, titled “Super-efficient Sustainable Cooling Solution for All Applications (S2Cool)” under the Ayrton Challenge Programme of the UK Research and Innovation (UKRI); however, the views expressed do not necessarily reflect the UK Government’s official policies. The Project: APP47457 is implemented/led by Northumbria University UK together with partners to develop sustainable cooling solution for several applications.

Conflicts of Interest

The authors declare no conflicts of interest.

Abbreviations

The following abbreviations are used in this manuscript:
Ttemperature (°C)
ωhumidity ratio (kg/kgDA)
RHrelative humidity (%)
henthalpy (kJ/kg)
εeffectiveness
Aarea (m2)
∆Ttemperature difference (K)
CFDcomputational fluid dynamics
VACvapor compression air conditioning
DECdirect evaporative cooling
IECindirect evaporative cooling
MECMaisotsenko cycle evaporative cooling system
CCcooling capacity (kW)
COPcoefficient of performance (-)
Subscript
ininlet
outoutlet
wbwet-bulb
dbdry-bulb
dpdew-point
ambAmbient
Ghgreenhouse
regregeneration
poprocess outlet air
piprocess inlet air
riRegenerated inlet air

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Figure 1. A summary of different types of greenhouses based on cost investment, shape, utility or functions, covering materials, and semi-buried greenhouses.
Figure 1. A summary of different types of greenhouses based on cost investment, shape, utility or functions, covering materials, and semi-buried greenhouses.
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Figure 2. Psychrometric representation of normal and ideal temperature and relative humidity zones of a greenhouse concerning the vapor pressure deficit (VPD) [14]. The green shaded area shows the ideal growth zone, and the red shaded area shows the normal growth zone required for greenhouse plants.
Figure 2. Psychrometric representation of normal and ideal temperature and relative humidity zones of a greenhouse concerning the vapor pressure deficit (VPD) [14]. The green shaded area shows the ideal growth zone, and the red shaded area shows the normal growth zone required for greenhouse plants.
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Figure 3. Effects of temperature, humidity, and VPD on plants growing in the greenhouse.
Figure 3. Effects of temperature, humidity, and VPD on plants growing in the greenhouse.
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Figure 4. Pictorial representation of types of natural ventilation, including roof, ridge, and side ventilation, used in a greenhouse [2].
Figure 4. Pictorial representation of types of natural ventilation, including roof, ridge, and side ventilation, used in a greenhouse [2].
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Figure 5. Pictorial representation of a forced ventilation system used in a greenhouse [2].
Figure 5. Pictorial representation of a forced ventilation system used in a greenhouse [2].
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Figure 6. Pictorial representation of a fogging system used in a greenhouse [18].
Figure 6. Pictorial representation of a fogging system used in a greenhouse [18].
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Figure 7. (a) A schematic representation and components of the vapor compression air conditioning system, (b) The psychrometric chart presenting the cooling and heating processes to achieve supply air conditions below the ambient dew-point temperature. The scientific idea of the figure is taken from the literature [13].
Figure 7. (a) A schematic representation and components of the vapor compression air conditioning system, (b) The psychrometric chart presenting the cooling and heating processes to achieve supply air conditions below the ambient dew-point temperature. The scientific idea of the figure is taken from the literature [13].
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Figure 8. Working principles and psychrometric representation of direct evaporative cooling, indirect evaporative cooling, and Maisotsenkocycle evaporative cooling systems [70].
Figure 8. Working principles and psychrometric representation of direct evaporative cooling, indirect evaporative cooling, and Maisotsenkocycle evaporative cooling systems [70].
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Figure 9. Schematic representation of rotary desiccant dehumidifier showing the adsorption and desorption process.
Figure 9. Schematic representation of rotary desiccant dehumidifier showing the adsorption and desorption process.
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Figure 10. Schematic diagram and performance results of the liquid desiccant dehumidification system [100]. (a) Shows the main components of the system, including the fan, regenerative unit, dehumidification unit, hot water tank, cooling tower, pump, and direction of air inlet and outlet. (b) Variation between inlet and outlet temperature and relative humidity, respectively, concerning time and maximum and minimum values of inlet and outlet temperature and relative humidity. (c) Variation between total heat exchange within the system (QDE,t) and the system’s coefficient of performance (COP) concerning time and maximum values of total heat exchange and COP.
Figure 10. Schematic diagram and performance results of the liquid desiccant dehumidification system [100]. (a) Shows the main components of the system, including the fan, regenerative unit, dehumidification unit, hot water tank, cooling tower, pump, and direction of air inlet and outlet. (b) Variation between inlet and outlet temperature and relative humidity, respectively, concerning time and maximum and minimum values of inlet and outlet temperature and relative humidity. (c) Variation between total heat exchange within the system (QDE,t) and the system’s coefficient of performance (COP) concerning time and maximum values of total heat exchange and COP.
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Figure 11. Schematic diagram of an integrated desiccant-based evaporative cooling system for greenhouse temperature and humidity control.
Figure 11. Schematic diagram of an integrated desiccant-based evaporative cooling system for greenhouse temperature and humidity control.
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Figure 12. (a) System diagram and performance results of the solar-assisted solid desiccant-integrated Maisotsenko-cycle evaporative cooling system. (b) System’s result of temperature and absolute humidity concerning time and (c) the system’s result of effectiveness and coefficient of performance concerning time [120].
Figure 12. (a) System diagram and performance results of the solar-assisted solid desiccant-integrated Maisotsenko-cycle evaporative cooling system. (b) System’s result of temperature and absolute humidity concerning time and (c) the system’s result of effectiveness and coefficient of performance concerning time [120].
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Figure 14. (a) A system diagram of a hybrid solid desiccant with a vapor compression air conditioning system, with main components including the desiccant dehumidifier, heat recovery wheel, data scanner, and measuring instruments [135]. The numbers (1–9) represent the air state conditions; detail of these numbers is reported in the literature [135]. (b) The temperature variation effect of inside air on the COP of the hybrid system at different regeneration temperatures. (c) The temperature variation effect of inside air on the cooling capacity of the hybrid system at different relative humidities.
Figure 14. (a) A system diagram of a hybrid solid desiccant with a vapor compression air conditioning system, with main components including the desiccant dehumidifier, heat recovery wheel, data scanner, and measuring instruments [135]. The numbers (1–9) represent the air state conditions; detail of these numbers is reported in the literature [135]. (b) The temperature variation effect of inside air on the COP of the hybrid system at different regeneration temperatures. (c) The temperature variation effect of inside air on the cooling capacity of the hybrid system at different relative humidities.
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Figure 15. Schematic and performance comparison of the hybrid evaporative–vapor compression system (HEVC) [137]. (a) Working procedure of the vapor compression cycle and the evaporative cooler, and the main components of both the vapor compression cycle and the evaporative cooler. (b) Comparison of the annual energy consumption of the vapor compression cycle (VCC) and HEVC. (c) Coefficient of performance comparison of vapor compression cycle (VCC) and HEVC at outdoor dry bulb temperatures (30–55 °C) and relative humidity (40–80%).
Figure 15. Schematic and performance comparison of the hybrid evaporative–vapor compression system (HEVC) [137]. (a) Working procedure of the vapor compression cycle and the evaporative cooler, and the main components of both the vapor compression cycle and the evaporative cooler. (b) Comparison of the annual energy consumption of the vapor compression cycle (VCC) and HEVC. (c) Coefficient of performance comparison of vapor compression cycle (VCC) and HEVC at outdoor dry bulb temperatures (30–55 °C) and relative humidity (40–80%).
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Figure 16. Schematic diagram and performance comparison of actual and simulated results of the single-stage hybrid desiccant air conditioning system [138]. (a) Working procedure and main components of the system, including desiccant wheel, air heater, heat exchanger, evaporative cooler, and backup heater. (b) Comparison of the coefficient of performance between simulated and measured results. (c) Energy-saving potential comparison of simulated and actual results.
Figure 16. Schematic diagram and performance comparison of actual and simulated results of the single-stage hybrid desiccant air conditioning system [138]. (a) Working procedure and main components of the system, including desiccant wheel, air heater, heat exchanger, evaporative cooler, and backup heater. (b) Comparison of the coefficient of performance between simulated and measured results. (c) Energy-saving potential comparison of simulated and actual results.
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Table 1. Optimum temperature and relative humidity required at day and night times for selected plants to grow inside the greenhouse [2].
Table 1. Optimum temperature and relative humidity required at day and night times for selected plants to grow inside the greenhouse [2].
Plant TypeTday (°C)Tnight (°C)RH (%)
Tomato23–2713–1650–80
Cucumber25–3016–1870–90
Cabbage15–16270–80
Peas25–3016–1870–80
Pepper22–3014–1650–70
Beans22–2616–1870–80
Aubergine25–2814–1650–60
Lettuce24–2813–1660–80
Courgettes20–2217–1865–80
Strawberry20–2613–1650–65
Table 2. Summary of studies conducted in the literature on the natural ventilation system in greenhouses across different countries, highlighting the greenhouse area, plant type, wind speed, wind direction, temperature differences, and ratio of the ventilator opening area.
Table 2. Summary of studies conducted in the literature on the natural ventilation system in greenhouses across different countries, highlighting the greenhouse area, plant type, wind speed, wind direction, temperature differences, and ratio of the ventilator opening area.
Ventilation Driving ForceStudy TypeLocationAGh
(m2)
Greenhouse TypePlant TypeWind Speed (m/s)Wind Direction∆T
(K)
Ratio of the Ventilator Opening Area (%)Ref.
Wind-drivenExperimental and theoreticalUK204.8Four span typesTomato<1Northeast
Southeast
281.15–287.1510
20
[26]
Wind-drivenNumerical modeling through CFD softwareItaly307Italian typeOrnamental plants0.67
0.89
0.11
Southeast275.55–275.9547[27]
Wind-drivenExperiments and modelingFrance416Polyethylene two-spanTomato0–8.2Parallel to the vents271.15–285.157.69[28]
Wind-drivenExperiments and dynamic tracer gas method analysisGreece384Plastic type-0.1–7.6North
South
273.95–287.851.2–23.8[29]
Buoyancy-drivenSimulation by using CFDFrance225Single-span type-0.3-275.1565[30]
Wind-drivenNumerical investigation using the CFD codeGreece160Tunnel typeTomato0.2–0.7Perpendicular to the opening of the tunnel279.1522.5[31]
Buoyancy-drivenCFD simulation/analysisIsrael960Multi-span typePepper0.5–3North to south279.15–280.15-[32]
Wind and stack drivenVentilation performance analysis by using a neural networkFrance30–416
230
210
Tunnel type
Richel tunnel type
Roof type
Tomato1.3
1.2
10.6
-8.1
7.4
9.4
0.8
3
7.5
[33]
Wind-drivenExperimentsFrance368Classically ventilated tunnel
Largely open tunnel
Tomato2.7 in the daytime
2.1 at nighttime
West–northwest
East–southeast
273.65 in the daytime
271.35 at nighttime
7 in the daytime, 1 and 3 at nighttime
18 for daytime and nighttime
[34]
Wind-drivenSimulation using CFD softwareFrance2600Four-spanOrnamental kalanchoe plants1.26 for configuration-I
1.40 for configuration-II
West to east
West to east
East to west
9.1
0.03
2.2
-[35]
Wind-drivenExperiments and analysis with a three-dimensional CFD modelSpain882Parral-6East side
West side
-3.45
10.46
[36]
Wind-drivenExperimentalUK422.4Multi-spanTomato1–8-72.704[37]
Buoyancy drivenAnalysis with CFD Model-3.3Mono-span-0.3Perpendicular to the opening area275.1525.61[38]
Wind-drivenParametric analysisIndia90Single-span ridge typeFlowers1–3-273.8515[39]
Wind-drivenSimulation using GX softwareCanada10,000Venlo typeTomato2.69–4.42---[40]
Wind-drivenExperiment and analysis using ANOVA general linear modelThailand200Net typeTomato2.1-276.851.05[41]
Wind-drivenExperiments and CFD AnalysisShanghai1980Multi-span plasticLettuce1.3 during summer
2 during winter
Perpendicular to the greenhouse orientation274.15 during summer
282.05 during winter
-[42]
Table 3. Summary of studies conducted in the literature on the fogging systems in greenhouses across various countries, highlighting the study type, greenhouse area, operating conditions (temperature and relative humidity), plant type, and greenhouse type.
Table 3. Summary of studies conducted in the literature on the fogging systems in greenhouses across various countries, highlighting the study type, greenhouse area, operating conditions (temperature and relative humidity), plant type, and greenhouse type.
System TypeStudy TypeAGh (m2)Tamb (°C)RHamb (%)TGh (°C)RHGh (%)Plant TypeGreenhouse TypeLocationRef.
Fogging systemDesign and experiments200328627.6–35.1
29.8–36.9
65.57–91.29
65–87
Mustard green
Watercress
Piolet typeIndonesia[46]
Fogging systemExperiments-25–25.947–5220.6–21.979–84TomatoSingle spanJapan[47]
Fogging systemExperiments21,73035.430–5830.560–80RoseMulti-span plasticTurkey[48]
Fogging systemExperiments2636–42-33–38-TomatoSingle spanJapan[45]
Fogging and circulation systemExperiments8428–4530–8025–4030–80Cucumber-Japan[49]
Combined force ventilation and fogging systemExperiments86828–40-2880PepperEven Span-Israel[50]
Fogging systemExperiments and mathematical modeling3235–38.522–3024.5–28.5
27
60–90
70
-Two-spanIsrael[51]
Fogging systemExperiments108--20–3580-Single-spanIsrael[52]
Naturally vented greenhouse with a pressure fogging systemExperiment
simulation
270353528.1
28.2
73
82
TomatoSingle-spanArizona[53]
Fogging systemExperiments21,64835.425–5031.660–80-Multi-span plasticTurkey[54]
Fogging systemExperiments504-32-40–80CucumberMulti-span-[55]
The fogging system with natural ventilationExperiments417.630.9602888.2TomatoTwin-spanJapan[56]
Fogging systemExperiments60034>80<26<80-Aluminized thermal screen typeArta
Western Greece
[57]
Table 5. Comparison of operational properties of fixed-bed desiccant systems, rotary wheel desiccant systems, and desiccant-coated heat exchanger systems, as reported in the literature [103].
Table 5. Comparison of operational properties of fixed-bed desiccant systems, rotary wheel desiccant systems, and desiccant-coated heat exchanger systems, as reported in the literature [103].
PropertiesFixed Bed
Desiccant Systems
Rotary Wheel
Desiccant System
Desiccant-Coated Heat
Exchanger System
Adsorption capacityMinimumMinimumMaximum
Pressure dropsMaximumMinimumMinimum
Desiccant material utilizationMinimumMaximumMaximum
Cooling loadRemain constantRemain constantReduce cooling load
Heat transfer efficiencyMinimumMinimumMaximum
Continuous dehumidificationMore than one bed is requiredOne single rotary wheel is requiredTwo desiccant-coated heat exchangers are required
Table 6. Summary of studies conducted in the literature on liquid desiccant systems used for greenhouse dehumidification across different countries, highlighting the type of desiccant material, operating conditions (regenerate temperature for desiccant, ambient and greenhouse temperature, and relative humidity), COP of the systems, greenhouse area, and plant types.
Table 6. Summary of studies conducted in the literature on liquid desiccant systems used for greenhouse dehumidification across different countries, highlighting the type of desiccant material, operating conditions (regenerate temperature for desiccant, ambient and greenhouse temperature, and relative humidity), COP of the systems, greenhouse area, and plant types.
System TypeDesiccant
Material
Treg (°C)Tamb (°C)RHamb (%)TGh (°C)RHGh (%)COPAGh (m2)Plant TypeLocationRef.
Solar-regenerated desiccant evaporative cooling systemCaCl2
LiCl
6037.53530550.5250Lettuce
Tomato
Cucumber
Gulf[108]
Solar-regenerated desiccant evaporative cooling systemLiCl
MgCl2
35–5034.2-24–2850–800.64–0.74224LettuceKolkata
Bangladesh
Italy
India
Oman
[109]
Solar-assisted desiccant and nanofluid evaporative cooling systemAl2O3
Fe3O4
ZnO
8538.6-6 °C > Conventional system--300CucumberSaudi Arabia[110]
Solar-powered desiccant cooling systemMgCl2-34–3665–7122.5–24.5-0.411000Lettuce
Soya
Bean
Tomato
Cucumber
Mumbai
Chittagong
Messina
Muscat
Havana
[111]
Desiccant dehumidification systemCaCl280206025650.7540CucumberNetherland[112]
Nanofiltration-regenerated assisted liquid desiccant air conditioning.MgCl260–80--25–3370–905.3
7.6
512TomatoMecca
Colombo
Bangkok
Lahore
Cairo
[113]
State point liquid desiccant dehumidifierBr5010–2040–9018–2685-5900
4200
Tomato
Roses
Ontario
Kingsville
[114]
Performance comparison of the mass transfer of two desiccantsLiBr
LiCl
5525.4–35.4
26.9–35.1
46.97–50.60
44.32–56.86
19.7–27.2
21.8–29
-0.45
0.47
--China[115]
Counter-flow adiabatic dehumidifierLiCl
CaCl2
LiBr
5530–4228.88–48.4814–30-0.13–0.20
0.10–0.15
0.12–0.18
--Greece[116]
Integrated desiccant air conditioning systemCHKO26030.1–34.751.4–70.625.1–25.8-0.72--UK[117]
Desiccant dehumidification systemSilica gel
LiCl
80
100
120
26–3450–8023–27651–2.6
0.4–2.2
--Singapore[118]
Table 8. Summary of experimental, simulation, and analysis studies on hybrid systems, including system type, operating conditions (regeneration temperature for desiccant, ambient and greenhouse temperature, and relative humidity), coefficient of performance, and cooling capacity of the systems.
Table 8. Summary of experimental, simulation, and analysis studies on hybrid systems, including system type, operating conditions (regeneration temperature for desiccant, ambient and greenhouse temperature, and relative humidity), coefficient of performance, and cooling capacity of the systems.
System TypeStudy TypeTreg
(°C)
Tout
(°C)
RHout
(%)
Tin
(°C)
RHin
(%)
COPCC
(kW)
Ref.
Hybrid solid desiccant with VAC systemSimulation analysis by using TRNSYS942650.021650.434.51.8[140]
Hybrid solid desiccant with VAC systemExperiments and modeling by using an artificial neural network98.6–14126.1–33.259.1–86.37.5–11.276.2–94.61.27 for experiments
1.265 for ANN
3.567 for experiments
3.617
for ANN
[135]
Hybrid evaporative VAC systemFeasibility analysis 30–5540–8026.7--3.5[137]
Hybrid solid desiccant cooling system with passive radiative cooling panelsNumerical analysis110315026500.993.714[141]
Hybrid solid desiccant with VAC systemExperimental and simulation12033672765-22[142]
Desiccant evaporative cooling system with VAC systemExperimental analysis603246.872254.644.06-[95]
Liquid desiccant with VAC systemModeling and dynamic simulation7033.962.425600.55-[143]
Liquid desiccant with VAC systemExperimental analysis5114.65824.550.170.6381.758[144]
Liquid desiccant with vapor compression air conditioning systemNumerical analysis33–603366.9422553.32-[145]
Liquid desiccant-assisted dehumidification and vapor compression refrigeration air conditioning systemExperimental analysis-36.6377.8126.0784.422.23-[146]
Solid desiccant-assisted VACExperimental
Simulation
10030.05
30
54.1
55
19.8
18.9
59.6
64
4.82
5.05
-[147]
Solid desiccant-assisted VAC systemMathematical modeling80
60
43.2
38.6
13.38
37.41
2550--[148]
Hybrid indirect evaporative cooling system with mechanical VAC systemExperimentally-30–4238.46–48.8524–2762.52–63.354.96–6.05-[149]
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Abbas, F.; Sultan, M.; Shahzad, M.W.; Farooq, M.; Raza, H.M.U.; Mahmood, M.H.; Sajjad, U.; Zhang, Z. Comprehensive Review on Evaporative Cooling and Desiccant Dehumidification Technologies for Agricultural Greenhouses. AgriEngineering 2025, 7, 222. https://doi.org/10.3390/agriengineering7070222

AMA Style

Abbas F, Sultan M, Shahzad MW, Farooq M, Raza HMU, Mahmood MH, Sajjad U, Zhang Z. Comprehensive Review on Evaporative Cooling and Desiccant Dehumidification Technologies for Agricultural Greenhouses. AgriEngineering. 2025; 7(7):222. https://doi.org/10.3390/agriengineering7070222

Chicago/Turabian Style

Abbas, Fakhar, Muhammad Sultan, Muhammad Wakil Shahzad, Muhammad Farooq, Hafiz M. U. Raza, Muhammad Hamid Mahmood, Uzair Sajjad, and Zhaoli Zhang. 2025. "Comprehensive Review on Evaporative Cooling and Desiccant Dehumidification Technologies for Agricultural Greenhouses" AgriEngineering 7, no. 7: 222. https://doi.org/10.3390/agriengineering7070222

APA Style

Abbas, F., Sultan, M., Shahzad, M. W., Farooq, M., Raza, H. M. U., Mahmood, M. H., Sajjad, U., & Zhang, Z. (2025). Comprehensive Review on Evaporative Cooling and Desiccant Dehumidification Technologies for Agricultural Greenhouses. AgriEngineering, 7(7), 222. https://doi.org/10.3390/agriengineering7070222

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