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Fuels, Volume 2, Issue 1 (March 2021) – 5 articles

Cover Story (view full-size image): Slagging gasifiers are preferred to gasify a waste product such as petcoke from petroleum refineries. This process of utilizing a solid fuel to produce syngas has a much lower carbon footprint than conventional combustion methods. Gasifier’s refractory lining is critical in plant operability and maintenance costs. Corrosive elements in petcoke’s slag such as vanadium and nickel are detrimental for refractories made from even expensive chromium oxide. Alumina refractories are much less expensive but will corrode more than chromium oxide refractories. An interface is formed when alumina from refractory is dissolved by slag. This modelling study indicated that if alumina content of the slag is modified by using fluxing agents, then dissolution of alumina from the refractory can be reduced. View this paper.
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16 pages, 2435 KiB  
Article
Influence of Inhibitory Compounds on Biofuel Production from Oxalate-Rich Rhubarb Leaf Hydrolysates Using Thermoanaerobacter thermohydrosulfuricus Strain AK91
by Johann Orlygsson and Sean Michael Scully
Fuels 2021, 2(1), 71-86; https://doi.org/10.3390/fuels2010005 - 8 Mar 2021
Cited by 4 | Viewed by 3374
Abstract
The present investigation is on bioethanol and biohydrogen production from oxalate-rich rhubarb leaves which are an underutilized residue of rhubarb cultivation. Rhubarb leaves can be the feedstock for bioethanol and biohydrogen production using thermophilic, anaerobic bacteria. The fermentation of second-generation biomass to biofuels [...] Read more.
The present investigation is on bioethanol and biohydrogen production from oxalate-rich rhubarb leaves which are an underutilized residue of rhubarb cultivation. Rhubarb leaves can be the feedstock for bioethanol and biohydrogen production using thermophilic, anaerobic bacteria. The fermentation of second-generation biomass to biofuels by Thermoanaerobacter has already been reported as well as their high ethanol and hydrogen yields although rhubarb biomass has not been examined for this purpose. Thermoanaerobacter thermohydrosulfuricus strain AK91 was characterized (temperature and pH optima, substrate utilization spectrum) which demonstrates that the strain can utilize most carbohydrates found in lignocellulosic biomass. Additionally, the influence of specific culture conditions, namely the partial pressure of hydrogen and initial glucose concentration, were investigated in batch culture and reveals that the strain is inhibited. Additionally, batch experiments containing common inhibitory compounds, namely carboxylic acids and aldehydes, some of which are present in high concentrations in rhubarb. Strain AK91 is not affected by alkanoic carboxylic acids and oxalate up to at least 100 mM although the strain was inhibited by 40 mM of malate. Interestingly, strain AK91 demonstrated the ability to reduce alkanoic carboxylic acids to their primary alcohols; more detailed studies with propionate as a model compound demonstrated that AK91’s growth is not severally impacted by high propionate loadings although 1-propanol titers did not exceed 8.5 mM. Additionally, ethanol and hydrogen production from grass and rhubarb leaf hydrolysates was investigated in batch culture for which AK91 produced 7.0 and 6.3 mM g−1, respectively. Full article
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23 pages, 12215 KiB  
Article
A FactsSage Simulation Study on the Interaction of Synthetic Petcoke Slags with Alumina Crucibles
by Kashyap Karri, Shubhadeep Banik and Sarma V. Pisupati
Fuels 2021, 2(1), 48-70; https://doi.org/10.3390/fuels2010004 - 26 Feb 2021
Cited by 1 | Viewed by 2441
Abstract
In entrained flow gasifiers, inorganic species in solid fuels are converted to slag, which flows continuously along the gasifier’s refractory lining. Slag viscosity is critical for its continuous flow and, consequently, reliable operation of the gasifier. Viscosity of synthetic petcoke ash was measured [...] Read more.
In entrained flow gasifiers, inorganic species in solid fuels are converted to slag, which flows continuously along the gasifier’s refractory lining. Slag viscosity is critical for its continuous flow and, consequently, reliable operation of the gasifier. Viscosity of synthetic petcoke ash was measured in a high temperature viscometer (up to 1500 °C) using high alumina crucibles. Crucible material was found to dissolve in slag, causing thinning and leading to formation of holes on the walls. To explain this dissolution, thermodynamic equilibrium calculations were performed in FactSage™ (Thermfact/CRCT, Montreal, QC, Canada and GTT-Technologies, Aachen, Germany) using different synthetic petcoke ash compositions in 100% H2, 5% H2/ 95% N2, 69.5% CO/30.5% CO2, and 100% O2 atmospheres. An inverse correlation was found between crucible dissolution and alumina content in the slag. Rates of dissolution of alumina from crucible into slag varied significantly in the different atmospheres. The correlation was validated experimentally by heating six synthetic slags with varying compositions to 1500 °C in 5% H2/N2 (to simulate viscometer’s atmosphere) gas. SEM-EDS analysis of the samples confirmed that the sample with lower initial content of alumina in the slag showed higher amounts of aluminum at the slag–crucible interface. Additions of alumina in the synthetic petcoke ash (containing up to 49.74% V2O5) mitigated crucible dissolution. Full article
(This article belongs to the Special Issue Feature Papers in Fuels)
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11 pages, 3180 KiB  
Article
Comparison of Natural and Synthetic Petroleum Coke Slag Viscosities under Reducing Conditions: Applicability of Predictive Models Using Factsage and Modified Urbain Model
by Suzanna A. D’Souza, Shubhadeep Banik, Hari B. Vuthaluru and Sarma V. Pisupati
Fuels 2021, 2(1), 37-47; https://doi.org/10.3390/fuels2010003 - 5 Feb 2021
Cited by 6 | Viewed by 3971
Abstract
The viscosity of slag from an operating integrated gasification combined cycle (IGCC) plant utilising petroleum coke and a synthetic petcoke slag with the same composition made from chemical grade oxides in a reducing environment for gasification application were investigated in this study. A [...] Read more.
The viscosity of slag from an operating integrated gasification combined cycle (IGCC) plant utilising petroleum coke and a synthetic petcoke slag with the same composition made from chemical grade oxides in a reducing environment for gasification application were investigated in this study. A high temperature rotating bob-type viscometer was used to measure viscosity between temperatures of 1250–1375 °C. Natural and synthetic ash had similar viscosities above 1300 °C in this study. The viscosity was predicted by using FactSage, a thermodynamic modelling software, in conjunction with different viscosity models, available in the open literature. Percentage deviations of predicted viscosities from different models with experimentally measured values ranged from about 41 to 151%. Crystallisation of the slag was noted in SEM-EDS (scanning electron microscopy– energy dispersive spectroscopy) and FactSage results. Solid phases from FactSage predictions were used to modify the Kalmanovitch–Frank model with the Roscoe method. It predicted the viscosity of the slag accurately between 1250 and 1375 °C. Average percentage deviation from measured natural ash viscosity was about 11%. Full article
(This article belongs to the Special Issue Feature Papers in Fuels)
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21 pages, 16489 KiB  
Article
Experimental Validation of an Innovative Approach for GDI Spray Pattern Recognition
by Federico Rosignoli and Lucio Postrioti
Fuels 2021, 2(1), 16-36; https://doi.org/10.3390/fuels2010002 - 21 Jan 2021
Cited by 1 | Viewed by 3895
Abstract
In the present automotive scenario, along with hybridization, GDI technology is progressively spreading in order to improve the powertrain thermal efficiency. In order to properly match the fuel spray development with the combustion chamber design, using robust and accurate diagnostics is required. In [...] Read more.
In the present automotive scenario, along with hybridization, GDI technology is progressively spreading in order to improve the powertrain thermal efficiency. In order to properly match the fuel spray development with the combustion chamber design, using robust and accurate diagnostics is required. In particular, for the evaluation of the injection quality in terms of spray shape, vision tests are crucial for GDI injection systems. By vision tests, parameters such as spray tip penetration and cone angles can be measured, as the operating conditions in terms of mainly injection pressure, injection strategy, and chamber counter-pressure are varied. Provided that a complete experimental spray characterization requires the acquisition of several thousand spray images, an automated methodology for analyzing spray images objectively and automatically is mandatory. A decisive step in a spray image analysis procedure is binarization, i.e., the extraction of the spray structure from the background. Binarization is particularly challenging for GDI sprays, given their lower compactness with respect to diesel sprays. In the present paper, two of the most diffused automated binarization algorithms, namely the Otsu and Yen methods, are comparatively validated with an innovative approach derived from the Triangle method—the Last Minimum Criterion—for the analysis of high-pressure GDI sprays. GDI spray images acquired with three injection pressure levels (up to 600 bar) and two different optical setups (backlight and front illumination) were used to validate the considered algorithms in challenging conditions, obtaining encouraging results in terms of accuracy and robustness for the proposed approach. Full article
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15 pages, 5573 KiB  
Article
Spray Analysis and Combustion Assessment of Diesel-LPG Fuel Blends in Compression Ignition Engine
by Massimo Cardone, Renato Marialto, Roberto Ianniello, Maurizio Lazzaro and Gabriele Di Blasio
Fuels 2021, 2(1), 1-15; https://doi.org/10.3390/fuels2010001 - 31 Dec 2020
Cited by 7 | Viewed by 4034
Abstract
A major challenge for internal combustion engines (ICEs), and diesel engines, in particular, is the reduction of exhaust emissions, essentially nitrogen oxides (NOx) and particulate matter (PM). In this regard, the potential of LPG-diesel blends was evaluated in this work. The LPG and [...] Read more.
A major challenge for internal combustion engines (ICEs), and diesel engines, in particular, is the reduction of exhaust emissions, essentially nitrogen oxides (NOx) and particulate matter (PM). In this regard, the potential of LPG-diesel blends was evaluated in this work. The LPG and diesel blends were externally prepared by exploiting their perfect miscibility at high pressures. Two diesel-LPG mixtures with 20% and 35% by mass LPG concentrations were tested. In terms of spatial and temporal evolution, the spray characterization was performed for the two blends and pure diesel fuel through high-speed imaging technique. The combustion behavior, engine performance and exhaust emissions of LPG-diesel blends were evaluated through a test campaign carried out on a single-cylinder diesel engine. Diesel/LPG sprays penetrate less than pure diesel. This behavior results from a lower momentum, surface tension and viscosity, of the blend jets in comparison to diesel which guarantee greater atomization. The addition of LPG to diesel tends to proportionally increase the spray cone angle, due to the stronger turbulent flow interaction caused by, the lower density and low flash-boiling point. Because of improved atomization and mixing during the injection phase, the blends have shown great potential in reducing PM emissions, without affecting engine performance (CO2 emissions). The addition of LPG resulted in a significant smoke reduction (about 95%) with similar NOx emissions and acceptable THC and CO emissions. Furthermore, the low cetane number (CN) and high low-heating value (LHV) ensuring leaner air-fuel mixture, and improvements in terms of efficiency, particularly for a blend with a higher concentration of LPG. Full article
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