Gases, Volume 4, Issue 2 (June 2024) – 3 articles

The growing importance of hydrogen as an energy carrier in a future decarbonised energy system has led to a surge in its production plans. However, the development of infrastructure for hydrogen delivery, particularly in the hard-to-abate sectors, remains a significant challenge. While constructing new pipelines entails substantial investment, repurposing existing pipelines offers a cost-effective approach to jump-starting hydrogen networks. Many European countries and, more recently, other regions are exploring the possibility of utilising their current pipeline infrastructure for hydrogen transport. Despite the recent efforts to enhance the understanding of pipeline compatibility and integrity for hydrogen transportation, including issues such as embrittlement, blend ratios, safety concerns, compressor optimisation, and corrosion in distribution networks, there has been limited or no focus on pipeline expansion options to address the low-energy density of hydrogen blends and associated costs. This study, therefore, aims to explore expansion options for existing natural gas high-pressure pipelines through additional compression or looping. It seeks to analyse the corresponding cost implications to achieve an affordable and sustainable hydrogen economy by investigating the utilisation of existing natural gas pipeline infrastructure for hydrogen transportation as a cost-saving measure. It explores two expansion strategies, namely pipeline looping (also known as pipeline reinforcement) and compression, for repurposing a segment of a 342 km × 36 inch existing pipeline, from the Escravos–Lagos gas pipeline system (ELPS) in Nigeria, for hydrogen transport. Employing the Promax^® process simulator tool, the study assesses compliance with the API RP 14E and ASME B31.12 standards for hydrogen and hydrogen–methane blends. Both expansion strategies demonstrate acceptable velocity and pressure drop characteristics for hydrogen blends of up to 40%. Additionally, the increase in hydrogen content leads to heightened compression power requirements until approximately 80% hydrogen in the blends for compression and a corresponding extension in looping length until around 80% hydrogen in the blend for looping. Moreover, the compression option is more economically viable for all investigated proportions of hydrogen blends for the PS1–PS5 segment of the Escravos–Lagos gas pipeline case study. The percentage price differentials between the two expansion strategies reach as high as 495% for a 20% hydrogen proportion in the blend. This study offers valuable insights into the technical and economic implications of repurposing existing natural gas infrastructure for hydrogen transportation. Full article

In this paper, a novel concept of a finned piston system is presented and analyzed in which the compression heat is continuously extracted from the compression chamber. The resulting compression characteristic moves in the direction of an isothermal process, reducing the temperature of the compressed fluid in the compression chamber and reducing the necessary mechanical work required to carry out the process. The finned piston concept consists in an integrated heat exchanger inside of the chamber that is constituted of imbricated flat fins placed on the stator part and on the mobile piston. The internal heat exchange on the surface is strongly increased in comparison with a classical piston/cylinder. The energetic performance of the new system is evaluated with the help of simulation. The pressures, forces, and temperature of the compressed gas are simulated as well as the mechanical work needed. The different curves are compared with the system’s adiabatic and isothermal characteristics. Full article

Despite the growth of renewable energy, fossil fuels dominate the global energy matrix. Due to expanding proved reserves and energy demand, an increase in natural gas power generation is predicted for future decades. Oil reserves from the Brazilian offshore Pre-Salt basin have a high gas-to-oil ratio of CO₂-rich associated gas. To deliver this gas to market, high-depth long-distance subsea pipelines are required, making Gas-to-Pipe costly. Since it is easier to transport electricity through long subsea distances, Gas-to-Wire instead of Gas-to-Pipe is a more convenient alternative. Aiming at making offshore Gas-to-Wire thermodynamically efficient without impacting CO₂ emissions, this work explores a new concept of an environmentally friendly and thermodynamically efficient Gas-to-Wire process firing CO₂-rich natural gas (CO₂ > 40%mol) from high-depth offshore oil and gas fields. The proposed process prescribes a natural gas combined cycle, exhaust gas recycling (lowering flue gas flowrate and increasing flue gas CO₂ content), CO₂ post-combustion capture with aqueous monoethanolamine, and CO₂ dehydration with triethylene glycol for enhanced oil recovery. The two main separation processes (post-combustion carbon capture and CO₂ dehydration) have peculiarities that were addressed at the light shed by thermodynamic analysis. The overall process provides 534.4 MW of low-emission net power. Second law analysis shows that the thermodynamic efficiency of Gas-to-Wire with carbon capture attains 33.35%. Lost-Work analysis reveals that the natural gas combined cycle sub-system is the main power destruction sink (80.7% Lost-Work), followed by the post-combustion capture sub-system (14% Lost-Work). These units are identified as the ones that deserve to be upgraded to rapidly raise the thermodynamic efficiency of the low-emission Gas-to-Wire process. Full article