Textiles, Volume 1, Issue 3 (December 2021) – 10 articles

A standardized source of light is essential for visual color assessments, which is why lighting booths were developed. For the best results in visual assessment, it is important to consider the right choice of light source, the right viewing conditions, and the variability of the viewer. To date, many light booth technologies have been introduced to meet user demands. Since most of the light sources on the market are characterized by the designer or manufacturer, the resulting variations from booth-to-booth remain. In this study, we compared the performance of two standard light booths to assess the color difference of eleven metameric pairs. In this study, we checked an earlier technology-based light booth that is still used in the textile industry and contains illuminant A (Tungsten lamp) with CCT 2700 K, TL84 (tri-band fluorescent tube) with CCT 4000 K, and simulator D65 (CCT 6500 K) with a different light booth whose original light sources have been replaced by currently available LED retro kits from equivalent CCTs. As an inexperienced customer or industrial user, our question was, how important is this replacement? The results revealed that two different standard lighting technologies with similar CCTs cannot reproduce the same estimates because the light sources produced different SPDs. It is illustrating that caution is necessary when comparing results obtained from two different light booths containing light sources with similar CCTs but different SPDs. This comparative study suggested that the variability of the light sources’ SPDs or the observer or the sample should be modeled considering light booth’s technology to estimate its contribution to the overall variability. The close relationship between perceived and CAM02-UCS suggests that if both booths are used after the light sources have been calibrated, a formula based on color appearance models must be used to predict color appearance. To obtain better agreement between perceived and calculated color difference, one must need to avoid light booths with nominally white light sources. Full article

In the context of wearable technology, several techniques have been used for the fabrication of radio frequency identification (RFID) tags such as 3D printing, inkjet printing, and even embroidery. In contrast to these methods where the tag is attached to the object by using sewing or simple sticking, the E-Thread^® technology is a novel assembling method allowing for the integration of the RFID tag into a textile yarn and thus makes it embeddable into the object at the fabrication stage. The current E-Thread^® yarn uses a RFID tag in which the antenna is a straight half-wave dipole that makes the solution vulnerable to mechanical strains (i.e., elongation). In this paper, we propose an alternative to the current RFID yarn solution with the use of an antenna having a helical geometry that answers to the mechanical issues and keeps quite similar electrical and radiative properties with respect to the present solution. The RFID helical tag was designed and simulated taking into consideration the constraints of the manufacturing process. The helical RFID tag was then fabricated using the E-Thread^® technology and experimental characterization showed that the obtained structure exhibited good performance with $10.6 \mathrm{m}$ of read range in the ultra high frequency (UHF) RFID band and $10\%$ of tolerance in terms of elongation. Full article

The integration of carbon nanotube fabric into textiles is paving its way into smart materials and wearable applications. Potential novel applications of carbon nanotube hybrid (CNTH) materials and fabric composites span across a range of market levels from high-level PPE appropriate for military and industrial applications down to consumer products that can be used in everyday scenarios. The high-level performance properties of CNTH materials and their ability to be customized provide new possibilities for constructing fabrics with properties that are made to order. Furthermore, CNTH in combination with advanced textile compositing and construction methods allows the CNTH material to further leverage material customization aspects to meet specific requirements. The unique synthesis process for nanotube fabric allows for modification of the physical properties of the CNTH itself. The CNTH fabric combined with the customizability of standard textile composite materials and with the use of apparel design features allows for the design of materials with new combinations of physical properties. These unique properties offer high potential for developing families of smart wearable garments that can be scaled for industrial production. This article discusses the synthesis of carbon nanotube hybrid fabric, the process of hybrid fabric and textile integration, properties of the hybrid textile, and potential applications. The paper also provides an outlook towards large scale production of the hybrid textile material. Full article

Soft composites are widely employed in industrial and biomedical fields, which often serve as load-bearing structural materials by virtue of a special combination of high strength, high toughness, and low flexural stiffness. Understanding the toughening mechanism of such composites is crucial for designing the next-generation soft materials. In this review, we give an overview of recent progress in soft composites, focusing on the design strategy, mechanical properties, toughening mechanisms, and relevant applications. Fundamental design strategies for soft composites that dissipate energy at different length scales are firstly described. By subsequently elucidating the synergistic effects of combining soft and hard phases, we show how a resulting composite can achieve unprecedented mechanical performance by optimizing the energy dissipation. Relevant toughening models are discussed to interpret the superior strength and fracture toughness of such soft composites. We also highlight relevant applications of these soft composites by taking advantage of their special mechanical responses. Full article

In this paper, a method to develop embroidered textile strain resistive sensors is presented. The method is based on two overlapped zigzag conductive yarn patterns embroidered in an elastic textile. To demonstrate the functionality of the proposed configuration, a textile sensor embroidered with a conductor yarn composed of 99% pure silver-plated nylon yarn 140/17 dtex has been experimentally characterised for an elongation range from 0% to 65%. In order to show the sensor applicability, a second test with the sensor embroidered in a knee-pad has been done to evaluate the flexion knee angle from 180° to 300°. The experimental results show the usefulness of the proposed method to develop fabric strain sensors that can help to manufacture commercial applications on the healthcare sector. Full article

Modern textile consumers are increasingly becoming more watchful of the quality of the textiles that they purchase. This has increased the need for textile producers, especially artisan textile makers (e.g., knitters, tailors, dressmakers, seamstresses, and quilters), to improve the quality of their textile products. Information on several analytical tools that are commonly used for assessing the quality of textiles is abundant, but consumer-based tools for evaluating the quality of textiles remain limited. A consumer-based artisan textile-quality scale was developed using data collected from two focus groups (Phase 1) and a consumer quantitative study, n = 196 (Phase 2). Ten scarves and shawls were evaluated in the quantitative study and analysis of variance (ANOVA) was used to determine the differences between the mean textile ratings for all the statements. Coefficient alpha (final raw alpha = 0.87) was also used to assess if the statements were consistent in the way they measured the quality of the textiles. Pearson correlation tests were used to validate the six-statement quality scale that included statements such as overall attention to detail, the fabric is durable, and stitching is even and consistent. Artisan textile makers in the USA can use this scale to better meet the functional needs of their customers. Additionally, the process that was employed in the development of the six-statement quality scale can be used by researchers in other countries to understand better the key quality characteristics of artisan as well other textile products. Full article

The main aim of this review is to discuss and explain breakthrough solutions and main improvements in the construction of textile machinery originating in Czech Republic and their influence on processing and quality of textile products. Open-end spinning, jet weft insertion and jet looms, perpendicularly layered nonwovens and needleless electrospinning machines for manufacturing nanofibrous assemblies and corresponding technologies developed in Czech Republic are briefly discussed and pictorially illustrated. This review is also focused on specifying the different factors responsible for the development of technology and products in textile branches. The human and civilization factors influencing textile production and general requirement for advanced textile products are critically discussed. The unique position of the textile industry in society is demonstrated. The future basic needs that influence textile branch development are discussed. Full article

Carbon fiber recycling has garnered significant attention in recent years due to the large volume of manufacturing waste and upcoming end-of-life products that will enter the waste stream as the current generation of aircraft is retired from service. Recycled carbon fibers have been shown to retain most of their virgin mechanical properties, but their length is generally reduced such that continuous fiber laminates cannot be remade. As such, these fibers are typically used in low-performance applications including injection molding, extrusion/compression molding, and 3D printing that further degrade the fiber length and resulting composite properties. However, recent advances in the processing of long discontinuous fiber textiles have led to medium- to high-performance composites using recycled carbon fibers. This review paper describes the recent advances in recycled carbon fiber textile processing that have made these improvements possible. The techniques used to manufacture high-value polymer composites reinforced with discontinuous recycled carbon fiber are described. The resulting mechanical and multifunctional properties are also discussed to illustrate the advantages of these new textile-based recycled fiber composites over the prior art. Full article

Conductive tracks are key constituents of wearable electronics and e-textiles, as they form the interconnective links between wearable electrical devices/systems. They are made by coating or printing conductive patterns or tracks on textiles or by weaving, knitting, or embroidering conductive yarns into textiles. Screen printing is a mature and cost-effective fabrication method that is used in the textile industry. It allows a high degree of geometric freedom for the design of conductive patterns or tracks. Current screen-printed conductive textiles have the limitations of low durability when washed or when placed under bending, and they typically require encapsulation layers to protect the printed conductor. This paper presents a printable paste formulation and fabrication process based on screen printing for achieving a flexible and durable conductive polyester-cotton textile using an inexpensive carbon as the conductor. The process does not require an interface, the smoothing of the textile, or an encapsulation layer to protect the conductor on the textile. A resistivity of 4 × 10⁻² Ω·m was achieved. The textile remains conductive after 20 standard washes, resulting in the conductor’s resistance increasing by 140%. The conductive textile demonstrated less than ±10% resistance variation after bending for 2000 cycles. Full article

Technical clothing with light-responsive features for outdoor sports practiced in environments with low visibility is extremely important for athletes’ safety. Lack of signaling by users and visibility for drivers is one of accidents causes, namely run overs, which can leave serious consequences. The products available on the market lack efficiency and their design is not appealing which makes the development of these new materials a compelling need. Therefore, fluorescent and phosphorescent functional finishings with ability to provide illuminant signalization without compromising the design and/or color of clothing as well as comfort and ergonomics, were developed and applied in the textile structure by knife over roll coating technology. The greatest challenge is to integrate the high visibility materials without compromising the design of the garment and accomplish the European Standard of Protective clothing: Enhanced visibility equipment for medium risk situations and test methods and requirements—EN 17353 (that supersedes EN1150:1999 and allows more freedom in the design of the apparel) published in 2020. Phosphorescent materials were evaluated by luminance decay according to DIN 67510, before and after fastness to wash tests. Results obtained regarding high visibility functional finishings and the integration of the materials developed in the final sports collection will be presented. Full article