Textiles, Volume 5, Issue 1 (March 2025) – 5 articles

Milkweed (MW) fiber is a natural fiber that provides tremendous thermal insulation properties due to its lightweight hollow structure. This study aimed to investigate the effect of milkweed fiber as a thermal fiber in nonwovens. Milkweed fibers were blended with a low-melt fiber consisting of a polyethylene terephthalate core, a polyolefin sheath (LM 2.2), and polylactic acid (PLA) fiber. Nonwovens with different fiber contents were manufactured using an air-laid Spike process to determine their effect on thermal and mechanical properties. Then, the nonwovens were compared with Thinsulate^® and Primaloft^®, two commercially synthetic insulation products. Structural properties, including mass per unit area, thickness, and porosity and thermal properties were studied. Furthermore, compression and short-term compression recovery were also evaluated. The results revealed that milkweed-based nonwovens that contained 50 wt% or 70 wt% of milkweed presented a lower thermal conductivity than synthetic nonwovens. Milkweed nonwovens of the same thickness provided identical thermal resistance as Thinsulate^® and Primaloft. Sample 3, composed of 50 wt% MW, 20 wt% LM 2.2, and 30 wt% PLA, demonstrated the same thermal insulation as Thinsulate^® with a weight three times lighter. Milkweed nonwovens presented higher moisture regain values than Thinsulate^® and Primaloft^®, without affecting thermal conductivity. Full article

This study was conducted to explore the catalytic effects of different metal salts on the pyrolysis behavior of cotton waste textiles (CWTs) and the properties of their activated carbons (ACs). The decomposition characteristics of CWTs with Zn, Fe, and Cu salts were studied by thermogravimetric analysis (TGA) to analyze the catalytic effects. The physical and chemical characteristic differences of the ACs were detected with SEM-EDS, BET, FTIR, and XPS. The results show that metal salts reduced the decomposition temperature of the CWTs and improved the pore structures and specific surface areas of the activated carbons (ACs). The ACs produced abundant acidic surface functional groups on their surfaces, which facilitated the selective adsorption of pollutants. This study indicates that cotton waste textile biochar treated with metal salts may be a promising adsorbent for the removal of heavy metals and organic pollutants. Full article

Utilizing natural fibers for production of a fully bio-based textile is an appropriate approach to align with sustainability objectives. In case of dyed products, the used dye and further finishing agents also have to be bio-based. Algae-based materials are naturally colored and can be used as a natural dye product. The present study aims to investigate the use of algae materials as a color pigment for coating on cotton as a natural fiber material using a bio-based binder. Three different algae representing blue-green algae (BGA), unicellular microalgae (UNI), and filamentous algae (FIL) are investigated as colored additives for textile coatings. The algae are applied as powder to the coating recipe together with sodium alginate as binder component. Modification of the application is conducted by addition of calcium dichloride (CaCl₂) acting as a crosslinker for the natural binder system. Using these applications, strong coloration of cotton fabrics can be achieved. Scanning electron microscopy (SEM), infrared spectroscopy (FT-IR), color measurements, light fastness tests, and tests on the rubbing fastness are performed. Good values in rubbing and light fastness are reached (4–5 and 5, respectively) depending on the used algae material and the addition of calcium dichloride. Applications using the algae BGA and UNI perform better due to light fastness. In contrast, applications with the filamentous algae FIL lead to better rubbing fastness. The present study confirms that the proposed technique and formulations are appropriate for achieving fully bio-based, naturally colored textile products, offering a promising foundation for further research into and development of the use of algae for the modification and functionalization of textile materials. Full article

People with chronic illnesses rely on continuous monitoring systems to monitor their vital signs. Despite the advantages of these systems, patients experience discomfort from bulky wearable devices and the inconveniences associated with fully implantable continuous monitoring systems. A potential solution to these limitations is a wearable E-textile antenna. In this study, we conduct market research and introduce an antenna design made of conductive fabric on cotton substrate. Market research is performed to evaluate multiple conductive fabrics to select the best material for this application. The antenna design operates in the 2.4 GHz and 5.8 GHz ISM frequency band and is evaluated by simulation and in vitro testing with tissue-mimicking gels at various bend angles ranging between 0 and 45 degrees. Full article

Face masks are essential pieces of personal protective equipment for preventing inhalation of airborne pathogens and aerosols. Various face masks are used to prevent the spread of virus contamination, including blue surgical and N95 filtering masks intended for single use. Traditional face masks with self-sanitisation features have an average filtration efficiency of 50% against airborne viruses. Incorporating nanomaterials in face masks can enhance their filtration efficiency; however, using nanomaterials combined with thermal heaters can offer up to 99% efficiency. Bacterial contamination is reduced through a self-sterilisation method that employs nanomaterials with antimicrobial properties and thermoregulation as a sanitisation process. By combining functional nanomaterials with conductive and functional polymeric materials, smart textiles can sense and act on airborne viruses. This research evaluates the evidence behind the effectiveness of nanomaterials and thermoregulation-based smart textiles used in self-sanitising face masks, as well as their potential, as they overcome the shortcomings of conventional face masks. It also highlights the challenges associated with embedding textiles within nanomaterials. Finally, it makes recommendations regarding safety, reusability, and enhancing the protection of the wearer from the environment and underscores the benefits of reusable masks, which would otherwise pollute the environment. These self-sanitising face masks are environmentally sustainable and ideal for healthcare, the food industry, packaging, and manufacturing. Full article